DV11
Operation and Maintenance
Printed in Mar. 2005 PS-MMA0608-E1A
CONTENTS
1. Safety regulations & engine specifications
1.1.
Safety
regulations
1
1.2.
Engine
specifications
6
1.3. Engine power
8
1.4. Performance curve
9
1.5.
Engine
assembly
14
2. Technical information
2.1. Engine model and serial number
18
2.2. Diagnostic tool (SCAN-200)
18
2.3.
Engine
characteristic
19
2.4. Diagnosis and remedy
42
2.5.
Engine
inspection
52
3. Maintenance
3.1.
Engine
disassembly
54
3.2. Measurement and inspection on major parts
69
3.3.
Reassembly
90
3.4. Fuel injection system
115
3.5.
Electrical
system
129
3.6.
Engine
brake
142
3.7.
Engine
diagnostic
153
3.8. Engine control unit (ECU)
158
4. Commissioning and operation
4.1.
Preparations
179
4.2. Operation of a new engine (Break-in)
179
4.3. Inspections after Starting
166
4.4. Operation in winter time
168
4.5.
Tuning
the
engine
170
4.6. Maintenance and care
171
4.7.
Cooling
system
173
4.8. Adjustment of valve clearance
176
4.9. Tightening the cylinder head bolts
178
5. Maintenance of major components
5.1.
Cooling
system
180
5.2. Lubrication system
184
5.3.
Turbo
charger
187
5.4.
Air
cleaner 196
5.5.
Belt
198
6. Special tool list
203
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Appendix
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