Donaldson Ultrafilter Nitropac N01 Series Operation Manual Download Page 1

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IOM_DO_NITROPAC_GB_2017_07_03.docx

Operation Manual

Nitrogen Generators

Nitropac N01x – N06x

Summary of Contents for Ultrafilter Nitropac N01 Series

Page 1: ...IOM_DO_NITROPAC_GB_2017_07_03 docx Operation Manual GB Nitrogen Generators Nitropac N01x N06x...

Page 2: ...Page 2 Operation Manual Nitropac N01x N06x...

Page 3: ...out 11 Technical Specification 12 Environment 12 Compressed Air Supply 12 Electrical Requirements 12 General 13 Installation 14 Generator Environment 15 Unit Controls 16 Inlet Outlet Connections 16 Co...

Page 4: ...reference document where you can skip to the relevant information However please note that this manual includes important safety information for how to install and operate the system properly Please...

Page 5: ...d as the air passes across the carbon bed the oxygen is adsorbed allowing the nitrogen in the compressed air to carry on through the bed for collection and further use After a certain time the online...

Page 6: ...outlet capacity as you go up the range of generators additional banks of CMS beds will be added Note for 5 to 6 column sets additional vent valves and silencers are required and are fitted to the rea...

Page 7: ...tion start up operation and maintenance of the unit Operation of a noticeably defective unit Failure to follow operation manual procedures regarding concerning transport storage installation start up...

Page 8: ...oo high there will be a risk of asphyxiation Ensure that adequate ventilation is provided for the surrounding area depending on the operating specification and model selected the generator can produce...

Page 9: ...ressure Gauges 4x PLC Interface Power Switch Equalization Valve Inlet Pressure Regulator Equalization Valve Changeover Valves 2x Electrical Panel Exhaust silencers 2x Exhaust Valves 2x Outlet Flow Con...

Page 10: ...to select channel A Press edit Press edit again to show SP Using up or down arrows adjust to 0 05bar less than inlet pressure Press edit again to show HY hysteresis Using up or down arrows adjust to...

Page 11: ...essure switch both perform the same function and are fully interchangeable setup instructions for SMC are as follows Again the pressure switch has two channels Channel F1 is used to trigger ECO mode C...

Page 12: ...ac N01x N06x Electrical Panel Layout Percentage Oxygen Sensor Variant PPM Variant Circuit Breaker Power Supply Triple Deck PLC Expansion Module Pressure Switch Valve Manifold O2 Analyser O2 Analyser P...

Page 13: ...he quality of your inlet compressed air DO NOT CONNECT to the generator and contact Donaldson Donaldson can offer a full range of compressors and air preparation equipment if required which can be bac...

Page 14: ...92 920 36 22 1080 42 52 1240 48 82 1400 55 12 Weight kg lbs 197 433 282 620 367 807 452 994 537 1181 Shipping weight kg lbs 277 609 364 801 451 992 538 1184 625 1375 Noise level 59 dBA 1m Model N06 Wi...

Page 15: ...be carefully considered the largest model in the range will weight 622 kg 1368 lbs Equipment is only to be installed on floor with a weight rating of min 1000kg m2 or 200 lbs per Sq ft Once in positio...

Page 16: ...erature Ensure that adequate ventilation is provided for the surrounding area depending on the operating specification and model selected the generator can produce up to a maximum flow of 2 556 L min...

Page 17: ...let Connections Power Switch Air Inlet 1 BSP Female Eco Mode LED Service LED Tank Pressure Gauge Outlet Pressure Gauge Column 1 Pressure Gauge Column 2 Pressure Gauge Control Screen Power Inlet Nitrog...

Page 18: ...a minimum of IS0 8573 1 2010 class 2 2 1 Class 2 2 1 is further defined as Class 2 Particulate Per cubic meter of air the particulate count should not exceed 400 000 particles in the 0 1 to 0 5 micron...

Page 19: ...DO NOT USE inadequately rated detachable Mains cords This unit is classified as SAFETY CLASS 1 THIS UNIT MUST BE EARTHED Before connecting the unit to the mains supply please check the information on...

Page 20: ...st start up air will be introduced to Column 1 and the front panel gauge will slowly start to rise The front panel display will show a message COLUMN 1 and a timer counting up After approx 30 to 80 se...

Page 21: ...n the rated output flow or indeed should the demand stop the generator will automatically go into ECO Mode and the front panel LED will illuminate In ECO mode the changeover of the columns is suspende...

Page 22: ...you have received training and are technically competent to manage the potential risks present Located inside the cabinet are the Vent silencers and Safety Relief valve these will periodically release...

Page 23: ...erator before proceeding Note Due to the nature of the Carbon Sieve it could take considerable time for the generator to release all the trapped oxygen The bypass valve 3 should remain open at all tim...

Page 24: ...the instructions below 1 Press the button 3 or 4 times depends if startup timer is active until time date screen is displayed and then press ESC 2 Press to highlight LOGO Settings then press ENTER 3...

Page 25: ...Enables test of Service Due indication LED 6 RGEN INTERVL When the generator has been in ECO mode for set time the PLC will ignore pressure switch and force the generator to run to maintain required...

Page 26: ...rcuit breakers are ON switched up Contact Donaldson Technical Help The Generator will not switch on but the power switch is illuminated Disconnect power cord from the rear of the Generator and open LH...

Page 27: ...Page 27 Operation Manual Nitropac N01x N06x Pneumatic Schematic Rev 2A...

Page 28: ...Page 28 Operation Manual Nitropac N01x N06x Electrical Schematic Rev 3...

Page 29: ...10 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use The devices with a supply voltage of 24 V DC do not come under the scope of application of the Low Vol...

Page 30: ...donaldson com 170628_Declaration of Conformity_EN_Nitropac doc Name and address of person authorized to compile the technical file and documents Wolfgang Bongartz B ssingstrasse 1 42781 Haan Germany...

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