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21

N.  Code 

Name 

1  SCON002016 SUB-UNIT 

2  CFOV000162  BELPA GASKET CSA-50 30x20x3 (1") 

3  SCOB012917  BOILER RETURN FUSION HE 150 

  SCOB012922  BOILER RETURN FUSION HE 200 

4  SCON002013 V3V SUB-UNIT 

5  CTOR000103  ZINC-PLATED FLAT WASHER DIN-125A M8 

6  CTOR000079  ZINC-PLATED HEX-NUT DIN-934 M7 

7  CFOV000159  TRANSDUCER GASKET 15x8x2 PL/709-P 

8  SCOB012913 PIPE 

TO 

V3V 

9  CVAL000068  3-WAY DIVERTER VALVE 1" 

10  SCOB012918 DISCONNECTOR 

OUTLET 

PIPE 

11  SCOB012914 PUMP 

SOCKET 

12  CELC000050  THERMOMANOMETER INTAKE 1/2" 

13  SCOB012915  RETURN FUSION HE 150 

  SCOB012921  RETURN FUSION HE 200 

14  SCOB012901 PIPE 

TO 

MANIFOLD 

15  CTOE000030  REINFORCED HEXAGONAL NIPPLE 1" S2379 

16  SCON001896  BACKUP HEATER DRUM 

17  CFOL000034  BRASS FEMALE TEE 1" 

18  CFOL000007  HEXAGONAL NIPPLE 1" 

19  SCOB012912  COIL OUTLET FUSION HE 150 

  SCOB012920  COIL OUTLET FUSION HE 200 

20  CTOR000073  ZINC-PLATED SHEET METAL ROUND-HEADED 

SCREW PHILLIP WITH RIBBED WASHER 3.9x9.5 

21  SCOB012902  DRUM OUTLET FUSION HE 150 

  SCOB012926  DRUM OUTLET FUSION HE 200 

22  RCON000980  INSULATED CYLINDER FUSION HE 150 

  RCON000981  INSULATED CYLINDER FUSION HE 200 

23  CTOE000072 

BRASS HEXAGONAL BUSH WITH FLANGE 1"x3/4" 
PL/319-P 

24  CFER000219  WRAS SILICON GASKET 30x20x3 

25  CTOE000071  HEXAGON NIPPLE WITH FLANGE 1/2" PL/318-P 

26  CFOV000064  PTFE BOTTOM GASKET PL/317-P 

27  CFOL000003 BRASS 

NUT 

25x1" 

28  COTR000006  O-RING Ø108x7  EPDM 80 PEROX 

29  SOPE000091  ZINC-PLATED CYLINDER CAP FIXING BRIDGE 

30  CTOR000080  ZINC-PLATED LARGE FLAT WASHER DIN-9021 M8

31  CTOR000092  ZINC-PLATED HEX-NUT DIN-934 M8 

N. Code 

Name 

32 SCON002104 TEMPERATURE SENSOR POCKET FUSION HE 150 

SCON002105 TEMPERATURE SENSOR POCKET FUSION HE 200 

33 SCON001191 ELIPTIC CAP 

34 CFOL000054  BRASS FEMALE CAP 1/2" 

35 CFOV000160  BELPA GASKET CSA-50 18.5x12x2 (1/2") 

36 SCOB012919 RECIRCULATION 

37 CTOR000091  ZINC-PLATED SHEET METAL ROUND-HEADED 

SCREW PHILLIP DIN-7981 3.2x9.5 

38 CVAL000010  PRESSURE RELIEF VALVE FF 1/2" SET TO 7 bar 

39 SCHA013144  DHW EXPANSION VESSEL SUPPORT 

40 CFOV000068  DHW EXPANSION VESSEL 4 L 

41 SCOB012911  DHW ESPANSION VESSEL PIPE 

42 SCOB012907  DHW INLET FUSION HE 150 

SCOB012926  DHW INLET FUSION HE 200 

43 CFOV000158  BELPA GASKET CSA-50 24x15x2 (3/4") 

44 SCOB012900 DRAINAGE 

45 SCHA013420 DRAINAGE SUPPORT 

46 CTOR000198  TRILOBULAR THREAD FORMING SCREW PHILIPS 

HEAD M5x10 

47 CVAL000034  DRAINAGE TAP WITH CHAIN M 1/2" 

48 CFOL000005  BRASS NIPPLE 1/2" 

49 SCON001891 WELDED BASE 

50 CTOR000274  BLACK ALLEN THREADED-BOLT DIN-913 M8x40 

51 SCON002012 DHW INLET SUB-UNIT 

52 CFOL000006  BRASS NIPPLE 3/4" 

53 SCOB012970 PIPE 

TO 

V3V 

54 SCOB012909  DISCONNECTOR INLET PIPE 

55 CVAL000023 DISCONNECTOR 

56 SCON002117 V3V CABLE 

57 CTOR000307 

ZINC-PLATED SHEET METAL ROUND-HEADED 
SCREW PHILLIP DIN-7981 2.2x6.5 

58 CFOL000020  CHROME-PLATED PLUG M 1 1/4" 

59 SCHA013142 FIXING RING 

60 CFOL000029  BRASS ELBOW M-F 1/2" 

61 CFOV000193  BLACK PLASTIC DIELECTRIC FITTING M-F 1/2" 

62 SCHA013487 FIXING RING 

63 CVAL000069  V3V 1" MOTOR 

64 CVAL000070  V3V 1" FIX CLIP 

Summary of Contents for FUSION

Page 1: ...L INSTALLATION AND OPERATING INSTRUCTIONS FUSION HE ...

Page 2: ...end user Please carefully read the warnings and advice contained in this manual as they provide important information regarding the safety of the installation as well as use and maintenance The installation of this appliance should be carried out only by qualified personnel in accordance with the regulations in force and following the manufacturer s instructions Both the start up and any maintenan...

Page 3: ...CTION OF THE CONTROL PANEL 6 3 5 CONNECTING THE DHW DIVERTER VALVE G1 7 3 6 FILLING THE INSTALLATION 8 3 7 DRAINAGE 8 4 OPERATION 8 5 OPTIONAL ACCESSORIES 9 5 1 ASSEMBLY AND CONNECTION OF A BACKUP HEATER FOR DWH E1 9 5 2 ASSEMBLY AND CONNECTION OF A BACKUP HEATER FOR HEATING E2 10 5 3 ASSEMBLY AND CONNECTION OF A BACKUP PUMP C6 11 5 4 HEATING EXPANSION VESSEL 12 6 RECYCLING AND DISPOSAL 13 7 ELECT...

Page 4: ...e In case of doubt do not use the appliance and refer to the supplier Keep the packaging elements out of reach of children as they can be dangerous Improper installation or placement of equipment or accessories may cause electrocution short circuit leakage fire or other damage to the equipment Use only accessories or optional equipment manufactured by DOMUSA TEKNIK and specifically designed to wor...

Page 5: ... panel 6 DHW tank 7 DHW relief valve 8 DHW sensor bulb sheath 9 Manometer 10 Connection strip 11 Heating backup heater E2 Optional 12 DHW backup heater E1 Optional 13 Installation backup pump C6 Optional 14 Motorised 3 way diverter valve 15 Heating expansion vessel Optional 16 Water filter 17 Installation drain valve ...

Page 6: ... and the Heating Cooling Installation see Diagrams and Measurements For its correct use please read carefully the section Hydraulic installation 3 2 Hydraulic installation The hydraulic installation should be carried out by qualified personnel in compliance with the current installation regulation and considering the following recommendations All water circuit piping MUST be insulated to prevent c...

Page 7: ...ule by unscrewing the 4 fixing screws and the fastening nut of the tank 2 Pass the bulb of the DHW temperature sensor DHW TANK SENSOR through the rubber cable duct provided in the cover 3 Insert the sensor inside the bulb sheath provided in the tank Be sure to insert the sensor bulb until it stops against the bottom of the bulb sheath 4 Reassemble the access cover to the tank on the roof of the mo...

Page 8: ... back For its correct assembly please carefully follow the following steps 1 Loosen the wing nuts indicated in the figure 2 Remove the support cap from the control panel moving it upwards 3 Remove the protective foam insert 4 Place the control panel removed from the DUAL CLIMA heat pump in its place 5 Reassemble the control panel cover inserting it into the wing nuts moving it downwards 6 Tighten ...

Page 9: ...work IMPORTANT Provide a sufficient length of cable inside the module in order to facilitate the opening of the front cover 3 5 Connecting the DHW diverter valve G1 The FUSION hydraulic module includes a motorised 3 way diverter valve which is responsible for directing the flow of water from the heat pump to the DHW heat exchanger or to the heating cooling system according to the command signal re...

Page 10: ...3 7 Drainage The FUSION hydraulic module has 2 drain valves one to drain the water from the primary installation and the other to drain the Domestic Water from the inside of the tank For the correct drainage of any of the two circuits a flexible tube should be connected to the corresponding tube and led to a drain In the case of the drainage of the primary installation it is advisable to open the ...

Page 11: ... plug from the socket indicated in the figure 2 Assemble the heater supplied with the kit in its place making sure to seal it correctly 3 Connect the power cable supplied with the kit to the Dual Clima heat pump The electrical connection of the heater will be made between terminals E1L and E1N neutral of the DUAL CLIMA heat pump components To do this an electrical hose supplied in the DOMUSA TEKNI...

Page 12: ...orrectly Provide a hole in the shell to remove the power cable 6 Connect the power cable supplied with the kit to the Dual Clima heat pump The electrical connection of the heater will be made between terminals E2L and E2N neutral of the DUAL CLIMA heat pump components To do this an electrical hose supplied in the DOMUSA TEKNIK heater kit should be carried from the FUSION module to the heat pump lo...

Page 13: ...lating shell covering the spool and remove it as indicated in the figure 2 Disassemble the spool and remove it 3 Assemble the circulation pump in place taking into account the direction of flow indicated in the figure and making sure that the connections are sealed 4 Connect the power cable supplied with the kit to the Dual Clima heat pump The electrical connection of the pump will be made between...

Page 14: ...Cu the area in such a manner that the removed insulation can be reused 2 Disassemble the cap from the expansion vessel socket 3 Place the expansion vessel under the base of the bottom right of the module as indicated in the figure with the socket facing towards the front and upwards 4 Fix the expansion vessel to the base of the module using the support plate and the screws supplied with the kit as...

Page 15: ...for the handling of fluorinated gases Contact the installer or the local authority for more information Disposal Do not attempt to uninstall this product on your own The uninstallation and treatment of the refrigerant oil and other components should be carried out in accordance with the local and national legislation The complete equipment including the compressor and the oil contained should be d...

Page 16: ...FUSION HE 14 7 ELECTRICAL DIAGRAM V3V 3 way reversing valve R Relay G1C L Heat Pump DHW signal NC G1O S Heat Pump Heating signal NO G1N N Heat Pump common signal Neutral ...

Page 17: ...1910 Bottom C 600 600 650 IBC D 485 485 490 IBC E 390 390 375 IC Heating Cooling Flow Ø22 fitting 1 M RC Heating Cooling Return Ø22 fitting 1 M IBC Heat Pump Flow Ø22 fitting 1 M RBC Heat Pump Return Ø22 fitting 1 M ACS Domestic Hot Water Outlet 1 2 M AFS Domestic Cold Water Inlet Ø18 fitting 3 4 M R DHW Recirculation Socket 1 2 M VS DHW Safety Valve 1 2 F ...

Page 18: ...FUSION HE 16 9 SPARE PARTS LIST Jackets 1 3 5 8 10 11 12 13 17 19 15 2 4 6 6 7 9 14 16 6 6 18 21 22 6 20 ...

Page 19: ...000449 TOP JACKET FUSION HE 150 200 SEXT000853 TOP JACKET FUSION HE 300 10 CFER000083 CABLE GROMMET SR1707 110539 11 CFER000314 PIPE PLASTIC TRIM WHITE Ø22 12 SEPO003016 ACCESS COVER 13 SEPO003063 TOP COVER WASHER 14 CTOR000092 ZINC PLATED HEX NUT DIN 934 M8 15 CFER000187 CABLE GROMMET A0113 FOR Ø12 16 CFER000138 WHITE CAP Ø10 75 PGO 126 10 17 SEPO003014 BACK JACKET FUSION HE 150 SEPO003022 BACK J...

Page 20: ...4 N Code Name 1 SCON002098 BOARD SUB UNIT 2 SOPE000084 PAINTED EVOLUTION RC PUSH BUTTON 3 SCHA012936 ELECTRICAL BOX 4 CTOR000089 ZINC PLATED HEX NUT WITH WASHER DIN 6923 M4 5 SCHA013293 SUPPORT COVER 6 CTOR000306 ZINC PLATED WING NUT M4 ...

Page 21: ...LATION SHELL 19x22 FUSION HE 200 8 SAIS000278 PIPE INSULATION SHELL 19x22 FUSION HE 150 SAIS000294 PIPE INSULATION SHELL 19x22 FUSION HE 200 9 SAIS000284 PIPE INSULATION SHELL 19x60 N Code Name 10 SAIS000290 PIPE INSULATION SHELL 19x22 11 SAIS000287 PIPE INSULATION SHELL 9x12 12 SAIS000283 PIPE INSULATION SHELL 19x22 FUSION HE 150 SAIS000297 PIPE INSULATION SHELL 19x22 FUSION HE 200 13 SAIS000288 ...

Page 22: ... 150 200 49 47 44 3 1 46 4 9 53 55 54 8 11 13 22 12 14 19 21 16 61 40 38 39 62 59 36 41 31 30 2 7 2 2 10 2 2 2 15 17 18 20 60 20 58 7 7 7 35 52 23 24 51 43 42 45 46 35 48 35 20 37 23 24 25 26 27 5 6 57 33 28 29 30 31 32 56 35 34 50 64 63 ...

Page 23: ...OPE000091 ZINC PLATED CYLINDER CAP FIXING BRIDGE 30 CTOR000080 ZINC PLATED LARGE FLAT WASHER DIN 9021 M8 31 CTOR000092 ZINC PLATED HEX NUT DIN 934 M8 N Code Name 32 SCON002104 TEMPERATURE SENSOR POCKET FUSION HE 150 SCON002105 TEMPERATURE SENSOR POCKET FUSION HE 200 33 SCON001191 ELIPTIC CAP 34 CFOL000054 BRASS FEMALE CAP 1 2 35 CFOV000160 BELPA GASKET CSA 50 18 5x12x2 1 2 36 SCOB012919 RECIRCULAT...

Page 24: ... 300 1 2 6 8 2 10 12 14 13 2 15 2 19 59 61 16 17 18 2 2 16 20 21 22 28 29 30 31 32 38 37 33 4 3 36 35 34 39 40 25 24 23 41 42 43 44 38 45 38 47 55 56 55 57 55 58 29 28 54 11 9 48 49 38 50 7 52 27 60 3 4 53 62 63 64 5 46 26 23 51 7 2 65 66 ...

Page 25: ...AGONAL NIPPLE WITH FLANGE 1 2 PL 318 P 31 CFOV000064 PTFE BOTTOM GASKET PL 317 P 32 CFOL000003 BRASS LOOSE NUT 25x1 33 SOPE000091 ZINC PLATED CYLINDER CAP FIXING BRIDGE 34 COTR000006 O RING Ø108x7 EPDM 80 PEROX 35 SCON002106 TEMPERATURE SENSOR POCKET 36 SCON001191 ELIPTIC CAP 37 CFOL000054 BRASS FEMALE CAP 1 2 38 CFOV000160 BELPA GASKET CSA 50 18 5x12x2 1 2 39 CVAL000010 PRESSURE RELIEF VALVE FF 1...

Page 26: ...8 x1 2 9 CFOL000048 BRASS FEMALE TEE 1 2 10 CFOL000024 BRASS HEXAGONAL BUSH 3 8 x1 2 11 CFOL000055 BRASS MALE PLUG 3 8 12 CFOL000125 BRASS REDUCING UNION 1 Fx1 2 M 13 CFOL000123 BRASS TEE MALE THREAD 1 LOOSE NUT 1 MALE THREAD 1 14 CFOV000187 WATER INLET FILTER 1 15 CFOL000007 HEXAGONAL NIPPLE 1 16 CFOL000123 BRASS TEE MALE THREAD 1 LOOSE NUT 1 MALE THREAD 1 17 CFOL000124 BRASS REDUCED SLEEVE F F 1...

Page 27: ...me 1 SCON002099 BOARD SUB UNIT 2 CELC000144 WHITE PRESSURE GAUGE Ø40x1 5 M 3 CFER000062 CABLE GROMMET REF 210 Ø22 4 CTOR000091 ZINC PLATED SHEET METAL ROUND HEADED SCREW PHILLIP DIN 7981 3 2x9 5 5 CELC000006 RELAY 6 CMAZ000145 ELECTRICAL HARNESS FUSION HE ...

Page 28: ... Esteban s n 20730 AZPEITIA 20737 RÉGIL Gipuzkoa Spain Spain Tel 34 943 813 899 www domusateknik com DOMUSA TEKNIK reserves the right to make modifications of any kind to its product characteristics without prior notice CDOC001915 CDOC001915 27 11 20 ...

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