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Domino F-Series

Product Manual

                    

F

220i

Summary of Contents for F Series

Page 1: ...Domino F Series Product Manual F220i ...

Page 2: ... 2 EPT009665 Issue 2 May 2015 Note This manual EPT009665 is intended for use only with the F Series product with a BCP7 Controller ...

Page 3: ...PUT POWER OF THE LASER MODULES THIS RADIATION IS NOT ACCESSIBLE TO THE USER UNLESS THE PROTECTIVE HOUSING IS OPENED THE LASER MAY EMIT SIGNIFICANTLY HIGHER POWERS UNDER A SINGLE FAULT CONDITION 120 W 1030 1200 NM 100 W 900 1000 NM THIS CODER MUST BE FITTED WITH CLASS 1 LASER GUARDING TO SAFEGUARD AGAINST ACCIDENTAL EXPOSURE TO DIRECT OR SCATTERED RADIATION BEFORE IT IS OPERATED OR MADE READY FOR U...

Page 4: ... 4 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 5: ...h training program All rights reserved No part of this publication may be reproduced stored on a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of Domino Printing Sciences plc Domino Printing Sciences plc has a policy of continuous product improvement The Company therefore reserves the right to modi...

Page 6: ...al environments EN 60825 1 2014 Safety of Laser Products EN 55011 2007 A2 2007 Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement IEC CISPR 11 2003 A1 2004 modified A2 2006 EN 60950 1 2006 A1 2010 Safety of Information Technology Equipment EN 61326 1 2006 Electrical equipment for measurement control and labo...

Page 7: ...EPT009665 Issue 2 May 2015 7 ...

Page 8: ...that the partly completed machine fulfills all the relevant provisions of the following EC directives 2006 42 EU Directive 2006 42 EC of the European parliament and of the Council of 17 May 2006 on machinery and amending Directive 95 16 EC recast 2006 95 EU Directive 2006 95 EC of the European parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relat...

Page 9: ...ent of machines Part 1 General requirements EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 60825 1 2014 Safety of Laser Products EN 55011 2007 A2 2007 Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement IEC CISPR 11 2003 A1 2004 modified ...

Page 10: ... 10 EPT009665 Issue 2 May 2015 ...

Page 11: ...EPT009665 Issue 2 May 2015 11 ...

Page 12: ... 12 EPT009665 Issue 2 May 2015 CERTIFICATION Industrial Laser Unit for Marking Controller F220i BCP7 Laser Unit F220i Approved by Certificate No CU72150806 01 ...

Page 13: ...uarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Re orientate or relocate the receiving antenna Increase the separation between the equi...

Page 14: ...E IS NOT FAULT TOLERANT DOMINO PRINTING SCIENCES PLC HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE AND MS HAS RELIED UPON DOMINO PRINTING SCIENCES PLC TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE NO WARRANTIES FOR THE SOFTWARE THE SOFTWARE is provided AS IS and with all faults THE ENTIRE RISK AS TO SATISFACTORY QUALITY PERFORMANCE ACCUR...

Page 15: ...nd only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS You may permanently transfer rights under this EULA only as part of a permanent sale or transfer of the Device and only if the recipient agrees to this EULA If the SOFTWARE is an upgrade any transfer must also include all prior versions o...

Page 16: ...projects STLport http stlport sourceforge net Boost http www boost org libSigC http libsigc sourceforge net FreeType http www freetype org zlib http www zlib net dxflib http www ribbonsoft com de about dxflib SQLite http www sqlite org Lua http www lua org FreeImage http freeimage sourceforge net ...

Page 17: ...lity for all damages that are caused by attacks on the controller like viruses worms The laser marking systems are built for integration in a secure industry network Improper installation commissioning operating and maintaining of the laser marking system Operating the equipment with defective safety installations or improperly installed or inoperable safety and protective devices Non compliance w...

Page 18: ...9665 Issue 2 May 2015 CONTENTS PART 1 HEALTH SAFETY PART 2 INSTALLATION INSTRUCTIONS PART 3 OPERATION PART 4 TECHNICAL REFERENCE PART 5 MAINTENANCE AND FAULT FINDING APPENDIX A MARKING FONTS APPENDIX B BARCODES ...

Page 19: ...EPT009665 Issue 2 May 2015 19 AMENDMENT RECORD Amendment Date All Parts at Issue 1 September 2013 All Parts at Issue 2 May 2015 ...

Page 20: ... 20 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 21: ... the Lens 1 9 Touching the Scan Head Mirrors 1 9 Noise 1 9 Crushing 1 9 Laser Marking Process 1 10 GUARDING 1 11 Access Guards 1 11 Visor Guards 1 11 Beam Stop Guard 1 12 Materials 1 12 Beam Delivery Cable Fibre 1 12 Interlock Switches 1 13 Emergency Off 1 13 Guarding Labels 1 14 Specific Precautions During Maintenance or Repair Work 1 14 SYSTEM NAMING CONVENTIONS 1 15 LASER WARNING AND INFORMATIO...

Page 22: ...HEALTH SAFETY 1 2 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 23: ...o Class 1 laser safety standards EN60825 The laser is delivered as a class 4 laser system The equipment is only to be used for its intended purpose see DESIGNATED USE on page 1 4 The equipment is only operated in a good serviceable condition and that all safety installations are regularly checked for their serviceability Personal protective goggles for maintenance and repair personnel are required...

Page 24: ... manufacturer will not be liable for any material or personal damages resulting from none designated usage The laser marking system must only be operated by authorised and specifically trained personnel who are familiar with and observe the procedures within this manual It is strongly recommended to carry out a risk assessment regarding laser printer integration according to EN ISO13849 and EN ISO...

Page 25: ...starting any production Check the laser marking system for any visible damage Ensure that it is only operated in best possible condition Discovered defects must be eliminated immediately The laser system may not be used until all defects are eliminated Check and ensure that material or other objects not required for the production are removed from the operating area of the laser marking system Che...

Page 26: ...ration of the laser marking system These instructions exist for Personnel Products and machines The environment WARNING Indicates danger to life and health if the instructions are not observed CAUTION Indicates a risk of material damage if the instructions are not observed WARNING Indicates a danger from harmful dusts and vapours WARNING Indicates a danger from dangerous laser radiation WARNING In...

Page 27: ...length of the laser Lasers and their installations are classified into seven laser protection classes depending on their potential danger Class 1 is the safest and Class 4 is potentially the most harmful These classes are defined in detail in EN60825 Part 1 and are summarised below Class 1 The accessible laser radiation may be visible or invisible and is harmless Class 1M The accessible laser radi...

Page 28: ... system contains an aiming beam with a wavelength of 630nm to 670nm This laser is a class 1 laser Class 4 The accessible laser radiation may be visible or invisible Direct and diffuse radiation is extremely harmful to eyes and skin and can pose a fire risk if projected onto combustible materials The F Series laser marking systems taken by themselves are Class 4 and must not be used until suitable ...

Page 29: ...hing the Scan Head Mirrors Never touch the mirrors of the scan head The mirrors are inside the scan head and there is a small risk of touching them when cleaning the lens The mirrors for the i Tech 15 scan head are made of Beryllium When the mirrors have been touched accidentally wash hands thoroughly with water and soap Fumes and dust from Beryllium metal can be hazardous if inhaled Noise All sys...

Page 30: ...ammable or explosive materials Invalid parameter settings e g very low mark speed Invalid parameter settings due to corrupted print data Printing constantly on the same product e g no product movement caused by various reasons Inflammable gases or materials inside the working area In printing mode the laser beam is controlled by software which must be considered as part of the risk assessment Note...

Page 31: ...Guards Access guards are required to prevent direct human access to the laser beam In practice this requires full guarding of the area between and including the laser output lens and the area to be marked on the substrate Note Guarding is required behind the substrate to prevent access to the laser beam when the substrate is removed or following accidental burn through of the substrate Visor Guard...

Page 32: ...hanical rigidity a thickness of at least two millimetres preferably three millimetres of steel plate is recommended To ensure laser safety a greater thickness of the guard material may be required In a fault condition these materials withstand the laser beam for a limited time before the beam burns through The laser must therefore be monitored to avoid a risk of fire A ceramic or metal plate may b...

Page 33: ...d to all access guards preventing access to the laser output lens and marking area that can be opened without the use of access tools Interlock switches must be wired into the laser control circuit so that the laser beam is disabled when the guard is removed Emergency Off Integrate the laser into the emergency off circuit of the machine into which the laser is integrated Install an emergency off p...

Page 34: ...ser marking systems are Class 4 In order to eliminate any danger to the operators and in accordance with the conditions of laser protection Class 1 the laser beam must always be kept inside suitable guarding During maintenance or checks laser radiation dangerous to persons can become directly accessible Persons within the dangerous work area must undertake protective measures Of particular importa...

Page 35: ...220i 10 20W fibre laser i Tech 10mm scan head 1062 nm wavelength changeable waveform controller fan cooled no cooling needed for laser head F220i 10 Shutter 20W fibre laser i Tech 10mm scan head 1062 nm wavelength changeable waveform controller fan cooled no cooling needed for laser head equipped with shutter ...

Page 36: ...espond to the afore mentioned standards and specify the potential hazards and the required safety measures These warnings additional information signs and their locations on the laser marking system are shown in the following illustrations Check their presence and readability regularly Laser warning sign A Laser class 4 warning label B Radiation from output lens C ...

Page 37: ...HEALTH SAFETY EPT009665 Issue 2 May 2015 1 17 Controller branding example E Technical data for F220i D Pilot laser warning label F ...

Page 38: ...HEALTH SAFETY 1 18 EPT009665 Issue 2 May 2015 Location of Controller Signs Controller rear side E Location of Laser Signs F Series Laser Module and Scanner Head A B C D B A ...

Page 39: ...chematic Product Detector and X6 Connector Schemat ic Shaft Encoder 2 16 X4 Connector Schematic Machine Control 2 19 The Compile OK Signal 2 22 X7 Connector Schematic Fume Extraction 2 25 X23 Connector Schematic RS232 COM1 2 27 X28 Connector Schematic Air Chiller Control 2 29 X58 Connector Schematic Power Extension 2 31 X59 Connector Schematic Ethernet 2 Remote Panel Interface 2 32 X29 Connection ...

Page 40: ...OMPRESSED AIR CONNECTION LENS 2 52 FUME EXTRACTION SYSTEM 2 52 GUARDING 2 53 INITIAL OPERATION 2 53 INITIAL SETUP WIZARD 2 54 POSITIONING CODE ON THE PRODUCT 2 55 Achieving Maximum Line Speed 2 57 Making marks longer than one field size 2 60 RapidScan Technology 2 61 Product Distance and Print Start Ignore Distance 2 63 ...

Page 41: ... the laser marking system The controller is capable of operating within the International Protection Code IP43 which provides dust protection and protection from splashing water To protect the installation from more severe conditions extra measures must be taken Handling the Equipment The equipment must be handled appropriately and carefully The laser head must not be held by the scanner head or b...

Page 42: ...to the laser head or its mounting during shock or shaking motions of the packaging machine The lens opening must be centred vertically over the text field of the object to be marked Correct laser marking is only possible when the surface of the object is at the focal point of the lens The working distance is measured from the lower surface of the scanner to the top surface of the marking product S...

Page 43: ...t locking device i Tech 10mm Scanner Focal Length Maximum Field Usable Field Working Distance 160 127x121 118 x 118 190 300 244x238 229 x 229 331 CAUTION The beam output lens is protected by a transport locking and dust protection cap to prevent damage or external soiling that will cause a reduction in laser performance Remove this device without fail before operation ...

Page 44: ...h is connected to the control unit via a four pole plug It may be necessary to install a suitable AC mains plug to the loose end of the cable connected as follows Install the plug nearby the controller so that the controller can be easily unplugged in case of emergency Use a plug with the following specifications Plug is not locked 110V 230V 50 60Hz max 20A The equipment specifications listed on t...

Page 45: ... AC line needs to be fused by a 16A fuse at 230V operating voltage a 20A at 110V operating voltage Use a quick fuse or a circuit beaker characteristic B C Connecting the protective earth of the laser marking system to the packaging machine earth rail prevents a ground loop ...

Page 46: ...ver be disconnected from the laser unit F220i and from the laser This will damage the laser system Connect the mains in power to the laser unit F220i and connect the power out from the laser unit F220i to the BCP7 controller Connect X29 of the BCP7 controller to X68 of the laser unit F220i only when the laser system is equipped with shutter Connect X24 of the BCP7 controller to X24 of the laser un...

Page 47: ...hPanel to mains power The built in power supply may be switched via the AC On Off switch on the TouchPanel Power supply via the X59 ethernet connector of the BCP7 controller Only use the Domino X59 cables with 5m Domino part number L015211 or 10m Domino part number L015212 length to connect the TouchPanel to the BCP7 controller Only these cables ensure the 24V DC power supply of the TouchPanel The...

Page 48: ...es may be disconnected from the TouchPanel after disconnecting the TouchPanel from power BCP7 controller Ethernet connection and AC mains power The power supply of the TouchPanel s internal power supply depends on If a BCP7 controller is connected via Ethernet to the TouchPanel and or If the AC mains supply of the TouchPanel is used Both power connections BCP7 controller Ethernet connection and AC...

Page 49: ...8 X23 RS232 COM1 X59 Ethernet 2 Remote Panel Interface pre configured 192 168 57 2 255 255 255 0 USB USB 1 1 Port Ethernet Ethernet Connection 192 168 58 2 255 255 255 0 X7 Fume Extractor X28 Air Chiller Control X3 Photocell Product Detector X6 Quadrature Shaft Encoder X4 Machine Control X2 Beacons X29 Interlock Process Start Interconnection to X68 X58 Power Extension X24 Interconnection to laser ...

Page 50: ...n to BCP7 Controller X24 Laser Data Interconnection To be connected to the X24 connector of the core controller Use the specified cable labelled with X24 on both ends X66 Connector to CO2 Laser Shutter Optional connector to a shutter mounted on a CO2 laser This connector remains unused in case of fibre laser X68 Interlock Process Start Interconnection To be connected to the X29 connector of the BC...

Page 51: ...hutter option As standard every opening of the safety guard will switch off the laser PSU USB 1 1 Port The USB 1 1 ports are located on the top right hand side of the front of the control unit Ethernet connections There are two Ethernet connections Ethernet 1 connection is pre configured for access via the IP address 192 168 58 2 subnet mask 255 255 255 0 The connector is a RJ45 Bulgin connector E...

Page 52: ...INSTALLATION INSTRUCTIONS 2 14 EPT009665 Issue 2 May 2015 X2 Connector Schematic Beacons ...

Page 53: ...utput Pin 5 GND Floating Ground Outputs Voltage 24V floating max current 170mA The beacon indicators are in a solid state as described below Green printer is printing or ready to print Red there is a fault printer has stopped Amber printer requires attention a warning is displayed but printer is printing Blue software loaded printer is not ready If there is a critical error the red and blue indica...

Page 54: ... floating 1 2 3 4 PD input Enc A input Enc B input S upply S upply 0V 0V A 1 2 3 4 5 6 7 8 Input mode B A B A B Encoder PNP Differential Input mode Encoder 1 2 5 6 7 8 3 4 Z Z Z 1 2 3 4 5 6 7 8 X3 X6 solder side X3 X6 Standard In order to use the shaft encoder as a print go source ensure that pins 3 and 4 are connected In this configuration no additional product detector should be connected Sum L ...

Page 55: ...D Product Detect positive input Pin 4 PD Product Detect negative input Pin 5 CHA Encoder Channel A positive input Pin 6 CHA Encoder Channel A negative input Pin 7 CHB Encoder Channel B positive input Pin 8 CHB Encoder Channel B negative input All input circuits contain opto couplers The input range is 10 30V NPN PNP RS422 differential at an input impedance of 2 kOhm The maximum pulse frequency of ...

Page 56: ... is identical as well For the same reason the standard encoder cable has no Z connection in order not to get signal collision with the product detector If needed e g in labeller applications the isolated leads may be soldered to the scheduled pins or a fully connected cable Z version may be ordered Three different types of shaft encoders can be connected NPN types PNP types Differential types ...

Page 57: ...V112KLA 1 2 4 6 U25 AQV112KLA 1 2 4 6 U26 AQV112KLA R123 R126 floating OPTOKO OPTOKO OPTOKO Logic Input MARK_CONTROL Logic Input PRINT_GO Logic Input PROG_IN Logic Input PRINTER_READY Logic Output PRINTER_BUSY Logic Output COMPILE_OK Logic Output Input Output PLC PLC Output PLC Output PLC Output PLC Input PLC Input PLC 1 01 A Plug pinout added 29 10 08 HK 1 02 B Project Run renamed to Laser Start ...

Page 58: ...ark enable input A logic high level on this pin puts the system into print mode and resets error messages The laser is enabled Note This input internally works in parallel to the other X29 and X59 Laser Start Inputs Thus applying of constant voltage at this pin will suppress edges coming from the other Laser Start Inputs Pin E MARK_CTRL Mark inhibit release input A ogic high or low level at this i...

Page 59: ...utput opto coupler is switched on while the print is processed In multi head systems this pin shows the logical OR result of all Printer_Busy signals in the chain Pin L COMPILE_OK Compile ok DC output This output opto coupler is switched on when the compilation of the next print data is finished In multi head systems this pin shows the logical AND result of all Compile_OK signals in the chain Pin ...

Page 60: ...data before the next triggered print Lock DSP Data on Change It is possible to use the CPI signal to detect when changes to the message have been processed As reaction to these changes Dynamark first lowers the CPI output and raises it again when the changes have been processed so that they are included in the next print Note that Dynamark does not prevent marking so print triggered while the CPI ...

Page 61: ... complete see SETMSG and that they can be used as part of a transaction in order to process multiple changes as one see BEGINTRANS EXECTRANS In order to activate this feature it is necessary to set a flag in the configuration By default this flag is not set and the CPI output remains high even while applying these changes The CPI signal will now be low as long as compilation on the DSP is forced b...

Page 62: ...Flag to Lock the DSP This should only be done by service technicians or special trained users To set this flag Login as service Go to Home Settings Advanced Configuration Files Select Ultramark Select Compiler and the value bLockDSPDataOnChange Set bLockDSPDataOnChange to 1 ...

Page 63: ...5 out 6 Logic Input Relay with Laser Controller Customer Exauster with Exauster OK OK Filter GND 12V Source 24V to the other connector s Sum L oad m ax 500mA Input Vacuum OK Input Filter OK 1 2 3 4 5 6 X7 female plug solder side 1 2 4 3 Outpu t Exhauster ON 1 vak OK 2 3 Filter OK 4 com 5 out 6 4k4 4k4 together w ith X 3 and X6 ...

Page 64: ...an input A clean filter delivers a high level at this pin Input Impedance 1kOhm Input range 10 30V Pin 4 VAC_ON_ COM Solid State Relay Vacuum ON Relay positive Common Pin 5 VAC_ON_NO Solid State Relay Vacuum ON DC This output is used to switch on the Vacuum system by a solid state relay max Voltage 50V maximum current for X3 X6 and X7 is 0 5A In case of an overcurrent an automatic resetable fuse p...

Page 65: ...INSTALLATION INSTRUCTIONS EPT009665 Issue 2 May 2015 2 27 X23 Connector Schematic RS232 COM1 ...

Page 66: ... 9 Type 8 way male Mating Cable Connector IP67 Types Lumberg 032208 1 Pin description Pin 1 DCD Data Carrier Detect Pin 2 TXD Transmit Data Pin 3 RXD Receive Data Pin 4 DSR Data Set Ready Pin 5 GND Ground Pin 6 DTR Data Terminal Ready Pin 7 CTS Clear To Send Pin 8 RTS Request To Send ...

Page 67: ...gic Relay switching ON Laser Controller Customer Airkit Chiller GND 1 2 3 4 5 6 12V Source 24V to the other connector s Sum L oad m ax 500mA Input Air OK Air OK respectively water level OK Chiller OK Input Chiller OK 1 2 3 4 5 6 X28 plug solder side 1 2 4 3 Outpu t Air Chiller ON 4k4 4k4 together w ith X4 ...

Page 68: ...vel signal at this pin Input Impedance 1kOhm Input range 10 30V Pin 4 CHILLER_AIR_ON _ COM Chiller Air control relay positive common pin Pin 5 CHILLER_AIR_ON_NO Chiller Air control relay normally open pin This output is used to switch on the Chiller Air by a solid state relay Maximum Voltage 50V maximum current for X4 and X28 is 0 5A In case of over current an automatic resetable fuse protects the...

Page 69: ...LLATION INSTRUCTIONS EPT009665 Issue 2 May 2015 2 31 X58 Connector Schematic Power Extension Only needed to connect the power extension box for 60 Watt systems Do not connect anything else to this connector ...

Page 70: ...INSTALLATION INSTRUCTIONS 2 32 EPT009665 Issue 2 May 2015 X59 Connector Schematic Ethernet 2 Remote Panel Interface ...

Page 71: ...ying voltage to this input the laser may be started including enabling of the printer Input level 10 30V input impedance 2 kOhm referenced to Pin 2 GNDF Floating Ground The voltage available at pin 1 may be used Note Note This input internally works in parallel to the other X4 and X29 Laser Start Inputs Thus applying of constant voltage at this pin will suppress edges coming from the other Laser S...

Page 72: ...Fangdieckstraße 75a Sator Laser GmbH Domino Group Laser Controller X29 Pilz PNOZ S4 S11 S12 S21 S22 24V Source IL1 input IL2 input GND A1 A2 PSU 24V to the other Connectors Printer Ready Output current limited X29 1 06 E Symbols at text wheel RDY lamp and plug fat outline 15 06 10 HK 1 07 E New performance level info placed 07 08 12 HK F 08 input 2 7 circuit corr 14 11 12 HK 37 g09 copy from x29 t...

Page 73: ...rt Output current limited X29 1 06 E Symbols at text wheel RDY lamp and plug fat outline 15 06 10 HK 1 07 E New performance level info placed 07 08 12 HK F 08 input 2 7 circuit corr 14 11 12 HK g09 copy from x29 to X69 without shutter with touchdown in laser box 10 11 14 HK 1 2 3 4 5 6 7 X29 female plug solder side Print Go 8 7 6 5 N C 1 2 3 N C 4 High speed opto driver 100 mA 50R Printer Ready PL...

Page 74: ...is pin is used as input for the second interlock loop Pin 6 Printer Ready Output This output opto driver is switched on when the printer is ready to print This output opto driver is protected with an auto resetting fuse with a current limit of 100 mA The output voltage is 24V floating The appropriate GND is delivered on pin 4 Pin 7 EXT_LSTART_IN External Laser Start Input The laser can be switched...

Page 75: ...ircuit between the returning paths would not be noticed except a partially operating test is carried out Such test means to open and close one of the safety guard switches If the wiring is in correct the relay will detect a fail state Wiring according to Performance Level e means to change the selection wheel to the in2 position see picture below Now the relay expects GND returning to the interloc...

Page 76: ...e system can be calculated by means of safety parameters of the switch as B10d Lambda_d or MTTFd written in the data sheet The minimal performance level of the complete system has to be d For the calculation the software tool Sistema from the German occupational insurance association can be used As example the following switches may be used Magnetic Switch PSEN ma1 4 a 50 from Pilz GmbH Safety par...

Page 77: ...ce PSU 24V To laser and board supply Laser Start Copy of 190006 F 08 Now 190023 X69 fiber laser shutter interlock 2 10 GND on pin6 21 01 13 HK b10 SCI 2 10a e Door lock option pin2 instead PG input 20 08 13 HK c11 including 3 30 change pin2 reverse diode 16 08 14 HK d12 now TÜV version only 10 11 14 HK 1 2 3 4 5 6 7 X29 X69 female plug solder side Prorammed with shutter feedback verification Domin...

Page 78: ...X29 cable is used for the X69 connection and the system is equipped with a shutter the documentation of the X29 cable is no more valid in respect to some of the lead functionality labels which must be changed according to the X69 pin description see below This connector is mostly compatible to the standard X29 but there are some differences the most significant are X69 is not floating but related ...

Page 79: ..._SOURCE Positive Interlock Source 24V with short test pulses This pin delivers a current limited 24V source and can only be used to drive Pin 4 of this connector Pin 6 Case GND PE Pin 7 Shutter Laser Start Input This pin can be driven with 24V delivered by pin 1 or by an external 24V that is related to pin6 case GND PE This input is internally working in parallel to the other X4 and X59 laser star...

Page 80: ...INSTALLATION INSTRUCTIONS 2 42 EPT009665 Issue 2 May 2015 Timing The next picture shows the general E Stop Relay timing ...

Page 81: ...tter is open if the safety door is closed and the start input is 1 the shutter is closed if the safety door is open or the start input is 0 This mode must be used if the door lock is wired to the regarding X69 output In the standard mode the open shutter would lock the door and a locked door may not be opened in order to close the shutter Thus the static mode is the way out Setup the Shutter Contr...

Page 82: ...static mode The shutter remains open as long as the start command is on DIP 2 off standard mode The output is on as long as the shutter is open active lock DIP 2 on inverted mode The output is on as long as the shutter is closed active unlock DIP 3 and 4 are reserved for future use Re connect all cables 7 Connect the system to power 8 Turn on the system CAUTION The warranty of the system is lost f...

Page 83: ...ff the laser power The following graphic shows the safety concept All components are placed inside the D Series core controller Two door switches are connected with a safety relay PNOZ S4 from Pilz When the guard door is opened the safety contacts interrupt the live and neutral path of the laser power supply AC side In parallel both door signals Interlock1 and Interlock2 are used to switch off the...

Page 84: ...r safety concept The shutter is located between laser source and scan head and electrically connected with the fibre laser controller box The shutter is intended for single product marking where the guard door is frequently opened and closed between the prints The graphic below shows the components related with the safety function Control Board Coil Shutter Blade BCP 7 Controller Laser Unit F220i ...

Page 85: ...ty system At the customer s machine Two independent safety switches at the guard door In the laser unit F220i Safety relay PNOZ mm0p from Pilz only for shutter option Shutter with coil and 2 light barriers only for shutter option Control board with 2 Elesta safety relays In the D Series Core Controller Safety Relay PNOZ S4 from Pilz with 2 interlock loops Laser Power Supply ...

Page 86: ...to bring the laser into a safe state is de energizing of the laser source In systems with shutter the laser safety is guaranteed by means of the following four measures Closing the shutter Switching off the laser modulation Disabling the laser Switching off the laser power When the guard door is opened the modulation in the BCP7 controller is switched off with a delay shorter than 10ms An internal...

Page 87: ...r opening The replacement intervals of the e stop relay and guard door switch have to be defined according to the application The maximum cycle number of the guard door switch is often shown in the data sheet The maximum cycling number of the e stop relay is shown in Service Replacement of Components on page 5 5 With Shutter For the system with shutter performance level d is reached According to t...

Page 88: ...tter an safety output test cycles time delay 10 11 14 HK emea group Sator Projects Fibre_Laser Shutter_Safety_Concept Docu_Collection DXP X69 Guard door X69 7 Start Laser PSU on BCP7 RDY 100ms min 200ms 5s open Version laser without shutter 100ms min 200ms 5s 100ms min 2 5s 5 4s 40ms 40ms 150ms Normal working Initial start sequence Version laser with shutter standard mode 100ms min 5 4s 40ms 40ms ...

Page 89: ...uster with Relay Exhauster with Logic Input GND 2 1 3 4 5 6 Vacuum Control X7 GND 1 2 3 4 5 6 7 8 X23 RTS Request to Send CTS Clear to Send DTR Data Terminal Ready GND Ground DSR Data Set Ready RXD Receive Data TXD Transmit Data DCD Data Carrier Detect RS232 Interface X23 Pilz PNOZ S4 PL_e PL_d mode In2 In2 A A WH BN GN YE GY PK BU RD BK VT GY PK RD BU X58 is only suitable for controller interconn...

Page 90: ...extraction and purifier system These are designed to protect personnel from hazardous dust and fumes that may be produced by the laser marking process The DPX1000 is a general purpose fume extraction system that removes particulates The DPX2000 fume extraction system has an additional filter and a chemical pad to remove odours and toxic gases The DPX500 DPX1000 DPX1500 and DPX2000 will be equipped...

Page 91: ...ickstep software will start automatically After approximately 20 to 40 seconds the Quickstep user interface will be displayed on the touch panel refer also to Switching On and Off on page 3 12 3 Check the following i Ventilation fans on the sides of the controller unit are running ii The PRINTER READY indicator on the controller unit is illuminated iii The fume extraction system has started and no...

Page 92: ...or The initial setup Wizard is the simple way to configure the printer Note System settings can only be changed after entering the administrator password which is only known by employees authorised to carry out this level of change This manual is intended for supervisor level and does not cover installation 1 Home screen to login 2 Select Home Settings Initial Setup Wizard Note Setup procedure sho...

Page 93: ... Window In some instances it is not possible to relocate the product detector The F Series includes a feature called Encoder Delay that allows the coder to wait a defined number of encoder pulses before starting the marking process Since the encoder is measuring the distance that the product has travelled this allows the print go signal to be delayed by a known and user defined distance of product...

Page 94: ...e encoder delay login as administrator and navigate to Home Settings Production Line Setup Line Movement Encoder Setup Encoder Delay 0 unused Encoder Delay in use delaying the marking process and moving the code without changing the location of the sensor or print head ...

Page 95: ...ve maximum line speed Marking mode has to be configured for Marking on the Fly Adjust the marking mode via Home Settings Production Line Setup Line Movement Setup Line Movement Normally the first object in the direction of movement of a message is marked when it has entered the marking area below the laser lens Product movement direction Product Marking field on product Marking area Example for Ma...

Page 96: ... starts when the marking field of the product is moved into the marking area of the laser To achieve maximum line speed the field can be extended behind the marking direction The marking starts when the object enters the marking area Marking area Product Marking field on product Product movement direction ...

Page 97: ...the product marking field enters the marking area Note Moving the mark on the screen whether in the real or extended fields can move the mark on the product First set the ideal position of the mark on the screen then adjust the product detector print go or change the encoder delay to set the actual mark position onto the product Marking area Product Marking field on product Product movement direct...

Page 98: ...ble to mark an object that exceeds one field size The procedure is the same as described previously on extending the marking field in Dynamark 3 Move the marking object out of the real field against the product movement direction and into an extended field Screen shows a long message outside the marking field and in the extended field ...

Page 99: ...n 45 angle steps against the product movement direction This has to be setup in the initial setup wizard by an administrator or by a service technician The scanner is installed in a 45 angle in relation to the product movement direction When the RapidScan option is not used the scanner and marking field have 90 angle steps to the product movement direction ...

Page 100: ...th active RapidScan the angle between marking field red and product movement direction is at 45º and consequently the length of the marking field in the product movement direction is increased Scanner at 90 angle to the product Scanner at 45 angle to the product ...

Page 101: ...ivated by setting the distance to 0 00 mm To activate one or both options enter a distance If Maximum Distance is exceeded by passing products between two print start signals an error message is displayed Maximum print to print distance exceed The error ID is 14 The system is not any longer ready for printing If Print Start Ignore Distance is under run by passing products between two print start s...

Page 102: ...INSTALLATION INSTRUCTIONS 2 64 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 103: ...t additional Shutter Information 3 15 F SERIES CONNECTIVITY 3 16 Webserver 3 17 QUICKSTEP INTERFACE 3 18 Home Screen 3 18 Status Bar 3 19 General Functions 3 20 INITIAL SETUP 3 21 Display Settings 3 21 Setting the Master Clock 3 21 Production Line Setup 3 22 Security Management 3 23 Security Mode 3 24 Add Change User 3 24 Delete a User Change Password 3 24 Groups 3 24 Specify Password Policy 3 25 ...

Page 104: ...ties 3 38 Add a New Variable 3 39 Add a New Clock 3 40 Add a New Counter 3 40 Add a New Prompted Field 3 42 Add a New Link 3 43 Add a New Script 3 44 Add a New Coding 3 45 Add a New Shift Code 3 45 Add a New Text Insert 3 46 Add a New Text Variable 3 47 Add a New Text Link 3 47 Undo Redo 3 48 File 3 48 Parameter Set 3 49 Standard Parameters 3 51 Default Parameters 3 51 Parameter Ranges 3 51 Wavefo...

Page 105: ... Trail Log 3 62 Status Log 3 62 ALERT CONFIGURATION 3 63 Configure Alerts 3 63 Ranged Alerts 3 63 IO PORT 3 63 Assignment 3 63 Test 3 64 Message Select 3 64 PRINTER NETWORK 3 65 Ethernet 3 65 Multi Head 3 65 Serial 3 65 Advanced 3 65 SYSTEM INFORMATION 3 66 Overview 3 66 Software Versions 3 66 Hardware Versions 3 66 USER INTERFACE 3 67 Printer Connection 3 67 Language Keyboard 3 67 Network 3 67 Ve...

Page 106: ...OPERATION 3 4 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 107: ...May 2015 3 5 F SERIES LASER MARKING SYSTEM Optional Touchpanel Laser Key Switch BCP7 Controller On Off Switch Laser Lens Laser Unit Laser Module Scanner Head Mains Connector Laser Unit Laser Extension Box Laser Fibre Beam Delivery ...

Page 108: ... mouse button if PC or Web browser are used The optional Touchpanel if connected allows entry by touching the tabs and function keys on the screen An onboard keyboard is included in the software Note The Web Browser does not support the message editor Controls ON OFF BUTTON Starts and stops the controller and PC unit KEY SWITCH Starts and stops the Laser Unit fans and laser tube start The key swit...

Page 109: ...the internal PC is ready PC Ready Illuminates when the Laser is powered up and marking system is ready to print Printer Busy Illuminates when the Laser is marking The activation of the laser power supply is also indicated by two red Power LEDs on the front and one at the rear of the laser module Interlock 1 Interlock 2 Server Running PC Ready Printer Busy Power supply LED on the rear of the laser ...

Page 110: ...OPERATION 3 8 EPT009665 Issue 2 May 2015 Power supply LEDs on the front of the laser unit Shutter LEDs on the front of the laser unit only with shutter option Lights when shutter is open To scanner head ...

Page 111: ...as running Both interlock 1 LED and interlock 2 LED parallel RED flashing An electrical error cross connection was detected Debug wiring and restart the process Both Interlock 1 LED and interlock 2 LED are lit RED The safety relay is completely shut down Inspecting of its display is suggested Power cycling is required Blinking GREEN Waiting for start command Lit GREEN Ready Lit RED A shutter malfu...

Page 112: ... shutter preparation LED is blinking A shutter over temperature or sensor fail 10 C had occurred Therefore the laser was switched off Restart is possible Flashing RED while GREEN shutter preparation LED is off A shutter temperature sensor fail 10 C is present Therefore the laser is switched off Blinking RED while GREEN shutter preparation LED is off A shutter over temperature is present Therefore ...

Page 113: ...of scanner temperature This display shows that the temperature sensor of the shutter housing is properly connected and that the LED works Then approximately 8 seconds after power up The 4 LED from top to bottom Extinguish for a moment Light up RED for each 1 second top to bottom Extinguish for a moment Display status as described above Note If unauthorised changes are performed the warranty will b...

Page 114: ...t the F220i Laser unit turn the switch from position 0 to position 1 At the BCP7 controller release the On Off button by turning it clockwise Wait until the SERVER RUNNING indicator has illuminated Switching On the Laser Head Turn the key switch from position 0 to position 1 To start the laser turn the key clockwise to the laser symbol and hold it for at least 1 second The key automatically turns ...

Page 115: ...urn the key switch from position 1 to position 0 The laser hardware is switched off Switching Off the Control Unit 1 Press the On Off button at the BCP7 controller The computer will immediately switch off 2 At the F220i Laser unit turn the switch from position 1 to position 0 ...

Page 116: ...laser controller indicates READY 8 Insert a print go trigger and wait until the print is completed 9 Now the guard door i e interlock input may be opened respectively the shutter may be closed Note that the shutter control system needs to verify the functionality of the laser modulation feedback path frequently in order to guarantee that it would be able to shut down in case that laser activity mi...

Page 117: ...the laser PSU is not yet switched on The door lock output may be used to drive a door locking device Note that the door lock output is NOT declared as a safety output The customer should wire the lock feedback into the safety circuit to improve safety The X69 start input is internally working in parallel to the other X4 and X59 laser start Inputs Use this input for laser start if the system is equ...

Page 118: ...ow 1 Disconnect from the current printer by pressing the Lock button and selecting Disconnect From Printer to display the printers list screen 2 Press the Lock button and select Unlock UI Settings enter the password QS 3 Press Settings select Broadcast default as the connection method 4 Go back to the printers list screen and press Refresh to view a list of all printers in the network 5 Select the...

Page 119: ...Firefox from version 22 on Google Chrome from version 27 on Apple Safari from version 6 on Not all functionality of the UI is available when connecting via a web browser Not available is the Message Editor which is accessed via Home Screen Settings Message Editor or via Home Screen Messages New Message Edit Printing Message To connect enter http IP address of the controller in the address field of...

Page 120: ...oller or TouchPanel Dongle connected Pharma or Service dongle connected Status Bar Displays printer and alert status If more than one alert is present the highest priority alert is displayed Start Stop Button Enables marking If the laser unit is switched off it must be switched on before marking can take place Stops marking Triggers a print Restarts the Printer Status Icons Status Bar Start Stop B...

Page 121: ...as become obsolete it automatically re enables marking Red the condition prevents marking and requires immediate correction Note Click on the status bar to acknowledge errors Zoom Toolbar Zooms in and out and to marking field Live Message Preview Main working area Used for settings and message creation Main Menu Selection Buttons Navigate to the four main QuickStep areas where all functions of the...

Page 122: ...n Click long on a button of the Settings area to move this button to the Home screen The breadcrumb navigation shows the current location inside the menu structure Switch the user interface level by clicking on the icons it is also a quick way to return to the home screen from any page Status Icons Status Bar Start Stop Button Scroll By Page Scroll By Line Screen Title Tabs Breadcrumb navigation ...

Page 123: ...sic settings and presets for printer operations Display Settings Home Settings Regional Language and Keyboard Set Language Keyboard layout IME Scheme Primary currency Setting the Master Clock Home Settings Regional Date and Time Set System date System time 24 hour clock Time zone Automatic Daylight Saving Time Setup the Network Time Protocol ...

Page 124: ...point Set restriction for the print field Trigger a test print to measure the field to setup the field size Optics Select the correction matrix for the used scanner and lens configuration and make a test print of it Select the tube distortion axis to mark round objects Line Movement Product Line Movement Static or mark on the fly Encoder Setup Source scale delay and field usage PN Transformation P...

Page 125: ...ch user level are as follows Extended system parameter settings can only be changed after entering the Administrator password This password is only known by employees authorised by Domino Note If unauthorised changes are performed the warranty will be invalidated Changing the passwords after the initial installation is recommended User Level Functions Password Logout View the main functions none O...

Page 126: ...y Home Settings Security Users A list of current Users is displayed Select a User to change the User Name Password or allocated Group To add a new User Select Users Add new user Select inside the Username and Password fields to enable the keyboard and enter the required information Select inside the Group field and allocate a group Select Save to add the User Delete a User Change Password Home Set...

Page 127: ...sword attributes such as Password expiry number of characters and use of special characters Electronic Signature Advanced security mode only Home Settings Security Electronic Signature Define actions for which an electronic signature is needed to execute the action A user has to enter username and password to confirm the actions selected for electronic signature ...

Page 128: ...Load last message on startup Automatically loads the last live message on startup and enables printing Marking Engine Home Settings Global Print Settings Marking Engine Sets the Buffer Size default value is 20 At high printing speeds with for example dynamic text objects such as counters or dates times the time and computer performance may be insufficient to recompile the new content to be printed...

Page 129: ...erefore no aiming beam is available for product positioning Due to this Domino offers an extra aiming beam which is installed after the shutter to position products when a shutter is installed in the laser head Without Shutter with shutter laser module laser module laser beam and internal aiming beam blocked by shutter laser beam and internal aiming beam extra aiming beam scanner head lens lens sc...

Page 130: ...nd into the next day Until first shift updates the clocks at the beginning of the first shift even if the first shift occurs before midnight of the previous day Week Begin Day Selects a day of the week that is day 1 of each week Time Granularity ms Defines the time accuracy and time after which clocks are re compiled Every clock is re compiled after the time set here Computing power may be saved b...

Page 131: ...OPERATION EPT009665 Issue 2 May 2015 3 29 The Month Short Names can be edited in the Month Short Names dialogue box for later inclusion in a message ...

Page 132: ...ange keyboards by selecting the appropriate Alternative Keyboard icon at the bottom of the text entry screen 6 Enter the required text using the keyboard and select the green tick icon when finished 7 To change text select the text item and then the Keyboard icon on the Edit sub menu 8 To change text parameters Object Name Position Bold Width etc use the sub menu Font Alignment or select More 9 To...

Page 133: ...s required 5 Select Unicode again to revert back to the Text screen Input Method Editor IME Entered in a similar manner to entering Unicode characters 1 Select the IME icon to display the IME entry area the button will change to orange 2 Enter the required characters 3 Select the IME icon again to revert back to the text screen 00A3 Pound Sterling 20AA Shekel Israel 0024 Dollar US 20AB Dong Vietna...

Page 134: ...or the object Each object must have a parameter set assigned to it Rotation º Rotates the object in clockwise or anti clockwise direction negative values give anti clockwise rotation y Angle º Tilts the object into perspective Positive and negative values in degrees are possible Horizontal Alignment Left centre right none Vertical Alignment Top centre bottom none Mirror x Mirrors the object horizo...

Page 135: ... object Both condition mask and condition value are calculated by the sum of the binary representation value of the inputs to be used User Input A 1 User Input B 2 User Input C 4 User Input D 8 User Input E 16 User Input F 32 User Input G 64 Examples An object shall only be printed if user input A is high then mask 1 value 1 An object shall only be printed if user input A is low then mask 1 value ...

Page 136: ...Sets the line spacing after a special character Italics º Rotates the vertical components of the characters independently by the input amount Proportional No forces the same character width for all characters as defined under Alignment Aligns the text left right or centre as selected from the drop down list Circular Sets the text around a circle of the input radius in the direction set Inverse lin...

Page 137: ...e by highlighting the barcode within the message and using the sub menu or by selecting More 6 Activate the message for printing by sending it to the printer via the File menu Barcode Object Properties The property values are the same as the general property values and text property values Code Type Sets the code type selected from the drop down menu Resolution dpi Specifies the resolution of the ...

Page 138: ... HPGL import are Arc Absolute Arc Relative Plot Absolute Plot Relative Pen Up Pen Down 6 Select the Move icon to move the copied item to the desired location within the message 7 Activate the message for printing by sending it to the printer via the File menu Use the File Manager Home Settings File Manager to copy an image from a USB device to the controller Image Object Properties Force Reload Tr...

Page 139: ...ontent of the DXF file HPGL already defines the order of a plot i e adjoining polygons and lines are plotted as one single polygon without interruption whereas DXF just describes each entity without any information about their proximity Dynamark offers the possibility to find adjoining lines and assemble them to continuous polygons However this is a time consuming process and decreases the total p...

Page 140: ...printing by sending it to the printer via the File menu Arc Object Properties The property values are the same as the general property values and text property values Angle Sets the angle in degrees that the circle is to encompass The default setting is 360 Line Segments Sets the number of line segments used in the circle A higher number creates a more perfect circle The minimum of three creates a...

Page 141: ...Edit Variable Add Variable Note System variables are referenced within message via a link Insert a link into a message to use a global variable The following variables can be created and added to the message Clock message system Counter message system Prompted Field message only Link message only Script message only Coding message only Shift Code message only Text Insert message system Text Variab...

Page 142: ...k icon if correct or press in the required field to add or change values 9 Select the green tick icon to enter the offset clock into the message 10 Activate the message for printing by sending it to the printer via the File menu Add a New Counter To add a new counter to the message 1 Press on the screen within a specific area of the Message Editor where you require the item to appear A cross hair ...

Page 143: ...e the counter will count backwards 17 Set the end value in the selected alphanumeric format of the counter 18 Edit if required the Alpha Field String To be used for the alpha designators in the counters All alphanumeric characters are available for use in this string The maximum string length is 26 characters The default string is A to Z including all characters 19 Select an Ending Action Select N...

Page 144: ...ask for the prompted field 7 Enter a prompt which is displayed on screen when the data for the prompted field should be entered After sending the message to the printer 8 Select an input mask for the prompted field which specifies the type of content for the prompted field Possible formats 9 Review the entered information and select the green tick icon if correct or press in the required field to ...

Page 145: ... select the Add Text icon 4 Select Variable Create New Link 5 Enter a name or use the default name for the link object 6 Specify the source of the link e g a counter or a clock or message content element 7 System variables are entered into a message via a link 8 Select the green tick icon to enter the offset clock into the message The link object will have the same content as the source object 9 A...

Page 146: ...een within a specific area of the Message Editor where you require the item to appear A cross hair will appear at this location 2 Select the Add icon 3 From the sub menu select the Add Text icon 4 Select Variable Create New Script 5 Specify the source for the script and the parameters needed within the script 6 Select the green tick icon to enter the offset clock into the message 7 Activate the me...

Page 147: ...area of the Message Editor where you require the item to appear A cross hair will appear at this location 3 Select the Add icon 4 From the sub menu select the Add Text icon 5 Select Variable Create New Coding 6 Specify the parameters for coding 7 Select the green tick icon to enter the coding into the message 8 Activate the message for printing by sending it to the printer via the File menu Add a ...

Page 148: ...chosen in the trigger option Level Causes the marking of a text insert based on the state of the selected input If the selected user input state is active the insert will be marked Otherwise its place will be filled with space characters 7 Depending on the Mode selection chosen the following parameters will need setting Increment Interval Time interval between each insert line Trigger Timer Trigge...

Page 149: ...nu Add a New Text Link 1 Press on the screen within a specific area of the Message Editor where you require the item to appear A cross hair will appear at this location 2 Select the Add icon 3 From the sub menu select the Add Text icon 4 Select Variable Create New Text Link 5 Select the source text object for the text link 6 Select the character mode 7 Line To select the complete content of the te...

Page 150: ...e in a selected messages store Coding Selects a source for the coding variable Laser Parameters Create delete and edit laser parameter sets Global Variables Create global variables Message Properties Message settings overwrites system settings of Fields Mark on the Fly Vector Sorting and activate usable fields Also enables the user to activate Optical Correction Tube Distortion and PN Transformati...

Page 151: ...vector in mm Longer vectors are sub divided into individual vectors of this length Ensures that straight lines and curves are read in an identical axis thereby standardising the type face Zero is considered infinite vector not sub divided Mark Delay Delay in marking after a Mark command Mark Delay too short even though the mirrors have not yet reached the end positions of a vector the command is a...

Page 152: ...are not marked completely Laser Off Delay too long the laser is switched of too late after a Mark command The laser is still on even though the mirrors are already being significantly slowed down or have already stopped Result burn in effects at the end points Laser On Delay Delay in switching the laser on Laser On Delay too short even though the mirrors have not yet reached the required angular v...

Page 153: ...StepPeriod 10 μs Parameter Laser System F220 i Tech 10mm scan head FPE 160 Waveform 0 StepPeriod μs 20 JumpDelay μs 110 MarkDelay μs 120 PolygonDelay μs 10 LaserOffDelay μs 110 LaserOnDelay μs 80 OnPulse 1 Period 40 25kHz MaxVectorLength mm 0 2 JumpSpeed bit ms 6000 MarkSpeed bit ms 1000 Parameter Laser System F220 i Tech 10mm scan head StepPeriod μs 10 100 JumpDelay μs 0 500 MarkDelay μs 0 500 Po...

Page 154: ...t types available as shown in the table below Waveform Number Approx Duration ns PRF0 kHz Emax mJ 0 200 25 0 8 1 65 65 0 31 2 30 125 0 16 3 15 250 0 08 4 12 375 0 053 5 9 500 0 04 6 Repetition of waveforms 7 8 9 10 11 200 25 0 8 12 190 26 0 77 13 180 27 0 74 14 170 28 0 71 15 160 29 0 69 16 150 30 5 0 66 17 140 32 0 63 18 130 33 5 0 6 19 120 35 5 0 56 20 110 38 0 53 21 100 41 0 49 22 90 45 0 44 23...

Page 155: ...he waveform For each waveform there is a corresponding Reference Frequency PRF0 Between 1 kHz and PRF0 the power increases linearly with the frequency until the nominal power at PRF0 is reached Above PRF0 the laser power stays at the nominal level The pulse energy stays at the nominal level in between 1 kHz and PRF0 and decreases above PRF0 ...

Page 156: ...OPERATION 3 54 EPT009665 Issue 2 May 2015 The waveform may be changed in Home Settings Advanced Settings Laser Parameters ...

Page 157: ...OPERATION EPT009665 Issue 2 May 2015 3 55 The frequency for the default waveform may be adjusted in the parameter set PRF0 is displayed in the parameter set PRF0 Set frequency ...

Page 158: ...elete Object Deletes the selected object Add See CREATING AND EDITING A MESSAGE on page 3 30 Move Select an object in the editor by clicking on it and move it in the desired direction by clicking on the arrow icons Note Drag and drop can also be used Select and hold the item within the message and move it to the desired location Edit Text Select Font Alignment Edit Object Properties Delete Object ...

Page 159: ...to area Zoom to 100 actual size of Message Zoom selected item to fit into message area Re order Visual Items Sets the order of objects to print Select an object of the list and use the arrows to change the order Item Selection List Selects multiple or all objects of a message Select the items of the list to be selected Or click on Select all to select all objects Click on Clear Selection to have n...

Page 160: ...t Note Send to Print will revert to the Home screen The selected message will then be displayed File Manager Home Settings File Manager File Manager is a useful way of reviewing and organising stored messages images and scripts Using File Manager it is easy to edit files create new folders and copy content between folders New Store Create a new store for messages images and scripts A new message s...

Page 161: ...g System The operating system of the printer Binary Files Driver plug ins firmware correction matrix Files will be copied to USB Backup on the USB device A prompt will display when the back up is complete A backup copied to the USB device can be used to restore to the same printer another printer or used for information Restore Home Settings Backup Restore Restore CAUTION If restoring information ...

Page 162: ...tores The Default Factory Settings Messages Will Not Be Deleted PRINTER STATUS Home Printer Status Shows statistics about the current live printing message and printer data Data displayed includes Message name and messages tore used Print speed Print duration Products coded Maximum print and external update duration Maximum compile time Numbers of vectors and polygons in the current live message C...

Page 163: ...etup of laser parameter limits Set the following special laser parameters Period Time Standby Period Standby Pulse Activate the laser test mode and set the parameters Period Time On Pulse Time Set the period time for the laser cold start Configuration Files Home Settings Advanced Configuration Files Direct access to the configuration files of the marking software Install Options Home Settings Adva...

Page 164: ...DC Voltage Cooling Frequency OEM Value Logs Home Settings Diagnostics Logs The software maintains several chronological records of the D Series user activity Audit Trail Log The Audit Trail Log stores an action history of each laser status event by time date and user status For example users logging in and out marking started and stopped etc Status Log Chronological list of all status messages Get...

Page 165: ...ation Configure Alerts Opens the status configuration editor Ranged Alerts Home Settings Alert Configuration Ranged Alerts Sets the warning and error level for the audit trial log export The audit trail has to be exported at least after 183 days of use The audit trail log is cleaned after export IO PORT Home Settings IO Port Assignment Home Settings IO Port Assignment Assign the outputs for Print ...

Page 166: ... and a strobe signal via the user port The input signals have to be set before sending the message select strobe signal to the controller Select the message store and the messages to use To activate a message the sum of the binary representation value of the inputs is used User Input A 1 User Input B 2 User Input C 4 User Input D 8 User Input E 16 User Input F 32 User Input G 64 Examples If messag...

Page 167: ...rollers and lasers using just a single interface both for connected machines and for the operator The controllers are connected to a chain and all communication and operation is done via the master controller of this chain One can configure multiple systems to not print synchronously One can then still use a common TouchPanel and a common interlock circuit but use separate trigger signals for each...

Page 168: ... the following Printer model IP Address of the printer ID of the printer System Date System Time Software Versions Home Settings System Information Software Versions Shows an overview of the software versions installed on the printer Hardware Versions Home Settings System Information Hardware Versions Shows information about the controller s hardware ...

Page 169: ...etup the connection to the printer Language Keyboard Home Settings User Interface Language Keyboard Set user interface Language Keyboard Layout IME Scheme for the keyboard Primary Currency Network Home Settings User Interface Network Configuration of the TouchPanel Versions Information Home Settings User Interface Versions Information Shows information about the QuickStep user interface ...

Page 170: ... INITIAL SETUP WIZARD Home Settings Initial Setup Wizard Wizard for setup of the printer Select language and printer name Printer type Optical correction Print field Orientation Usable print field Product movement Encoder scale Vector sorting ...

Page 171: ...TS Page CONTROL UNIT 4 3 LASER UNIT WITH SCANNER HEAD 4 3 OPTIONS FOR USE 4 4 F Series Laser Marking System 4 4 PERFORMANCE DATA 4 4 CONTROLLER 4 5 F Series Laser Marking System 4 6 INSTALLATION DIMENSIONS 4 7 TOUCHPANEL 4 13 TOUCHPANEL DIMENSIONS 4 14 SHUTTER 4 15 ...

Page 172: ...TECHNICAL REFERENCE 4 2 EPT009665 Issue 2May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 173: ...CHNICAL REFERENCE EPT009665 Issue 2 May 2015 4 3 CONTROL UNIT LASER UNIT WITH SCANNER HEAD BCP7 Controller Laser Unit F220i Laser Extension Box Lens Assembly Scanner Head F Series Laser Head Laser Module ...

Page 174: ...an be used with indexed continually running or intermittently running batch processing packaging machines The laser marking system operates automatically and adapts to the speed of the object to be marked This always guarantees marking of equal quality independent of the respective movement of the production line The text or the logo can easily be changed at any time via the provided user interfac...

Page 175: ...ltage 100 240VAC Frequency 50Hz 60Hz max Power Consumption 1120 VA IP 43 Enclosure Dimensions L x W x H mm 371x430x310 Cooling fan cooled Operating Temperature 5 to 40 C 41 to 100 F Dimensions L x W x H mm 400x541x458 Cooling fan cooled Operating Temperature 5 to 40 C 41 to 100 F Environment Humidity max 90 RH non condensing ...

Page 176: ...ut Power 18W Code Types Logos bar codes 2D codes graphics text etc Characters per second 2000 Product Line Speed 600m min 1970ft min Character Height 0 3mm field size 0 01in field size Focal Length 160 300 mm Marking Field 118x118 mm 229x229 mm Fonts 24 fonts multi language including full Unicode Scan Head i Tech Scan Head mountable in various orientations including axial and radial Laser Head Sta...

Page 177: ...TECHNICAL REFERENCE EPT009665 Issue 2 May 2015 4 7 INSTALLATION DIMENSIONS F Series Control Unit Dimensions ...

Page 178: ...TECHNICAL REFERENCE 4 8 EPT009665 Issue 2May 2015 F Series Laser Head Dimensions with i Tech 10mm scanner down Note Minimum bending radius for fibre r 75mm ...

Page 179: ...TECHNICAL REFERENCE EPT009665 Issue 2 May 2015 4 9 F Series Laser Head Dimensions with i Tech 10mm scanner down and with optional shutter Note Minimum bending radius for fibre r 75mm ...

Page 180: ...TECHNICAL REFERENCE 4 10 EPT009665 Issue 2May 2015 F Series Scanner Long Mount Orientations axial down left down down left axial left axial right right down down right ...

Page 181: ...TECHNICAL REFERENCE EPT009665 Issue 2 May 2015 4 11 F Series Scanner Short Mount Orientations Right Left Down ...

Page 182: ...NICAL REFERENCE 4 12 EPT009665 Issue 2May 2015 F Series Scanner RapidScan Orientations axial RapidScan 45 axial RapidScan 225 down left RapidScan axial RapidScan 135 axial RapidScan 315 down right RapidScan ...

Page 183: ... the TouchPanel Technical Specifications Display 10 4 inch SVGA full colour touch screen Operating System Windows CE 6 Toushscreen Dimensions mm 307 W x 232 H x 75 D Touchpanel IP Rating Designed to IP55 Mounting Accessories Full range of brackets Temperature 5 45 degrees Celsius Humidity 10 90 none condensing Electrical Input AC 100 240VAC 0 7A 50 60Hz Input DC 24Vdc 20W over Ethernet Weight 2 85...

Page 184: ...TECHNICAL REFERENCE 4 14 EPT009665 Issue 2May 2015 TOUCHPANEL DIMENSIONS TOUCHPANEL POWER CABLE M5 4x 66 5 75 232 75 75 200 307 162 2 214 4 ...

Page 185: ...TECHNICAL REFERENCE EPT009665 Issue 2 May 2015 4 15 SHUTTER Technical Specifications Cycles of Operation 10 Million Opening Time max 180ms Closing Time max 180ms Product Rate 20 min ...

Page 186: ...TECHNICAL REFERENCE 4 16 EPT009665 Issue 2May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 187: ...us Messages 5 7 REPLACING THE LENS 5 23 CHANGING THE FUSES 5 24 Main Power Fuses F1 and F2 5 24 Laser Power Supply Fuse Label F3 5 24 Fan Power Supply Fuse Label F4 and F5 5 25 CHANGING THE PC CMOS SETUP BATTERY 5 26 HIGH VOLTAGE DURING MAINTENANCE 5 26 STATUS LEDS 5 27 TOUCHPANEL BUFFER BATTERY 5 29 FUME EXTRACTION SYSTEM 5 30 General Notes 5 30 Recommended Routine Maintenance 5 30 Daily 5 30 Wee...

Page 188: ...MAINTENANCE AND FAULT FINDING 5 2 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 189: ...ler CLEANING THE LENS The lens must be checked monthly for dust and if necessary be cleaned with absolutely clean compressed air from a can For all other dirt the lens must be cleaned with Isopropyl Alcohol and lens paper or cotton swabs Q tips as follows 1 Take an unused cotton swab Q tip and soak one end in Isopropyl Alcohol 2 Lightly wipe with ONE PASS ONLY across the surface of the lens WARNIN...

Page 190: ...INDING 5 4 EPT009665 Issue 2 May 2015 3 Inspect the cotton swab If dirt or oil is present repeat steps 1 to 3 4 Use the dry end of the cotton swab to lightly wipe excess liquid from the lens Cotton Swab Lens Assembly DS001_1 ...

Page 191: ...Applications without Shutter Applications with Shutter WARNING The laser marking system and the connected installation must be switched off with the mains supply to the laser marking system disconnected Maximum cycles of E Stop Relay PNOZ S4 opening of guard door when laser is printing 15 Million Maximum cycles of E Stop Relay PNOZ S4 opening of guard door when laser is not printing 100 Million Ma...

Page 192: ...no service when properly operated However should there ever be a fault service employees of Domino are at your service For service assistance please visit the following website http www domino printing com and use the Global Map to search for local technical support Maintenance procedures are to be performed by fully trained engineers only ...

Page 193: ...the controller 4 Laser watchdog fault The laser has been firing for longer than expected Contact Domino 5 Print go while printing A print go trigger has been received while the laser is busy printing Check that the print go signal does not have switch bounce check the time taken to print vs the print repeat time 6 Encoder loop Period too small Encoder based continuous printing feature generates th...

Page 194: ...eived too soon after the previous Check for switch bounce on the print go check for a correctly set up sensor 16 Maximum laser on time exceed laser disabled by hardware The laser has been firing for longer than expected Contact Domino 17 Laser warm up The laser needs a short warm up period before it can be used Wait until this warning goes off before using the laser 30 Scanhead power missing There...

Page 195: ... Turn keyswitch to enable marking The safety relay needs to be set after an interlock has been opened Turn the keyswitch to the start position or give a remote start input the Play button on the user interface will not function 550 System disabled The keyswitch is at position 0 Turn the keyswitch to position 1 551 Aiming turned on The aiming beam that can be configured in the global settings is tu...

Page 196: ...ge the print head Check if the installation setup has been changed 563 Short AC failure brown out The mains power dropped out for a few cycles Check the mains supply and connections to the mains 564 TRIAC shorted The safety circuit triac or the by pass relay is short circuit Contact Domino 565 TRIAC not working The safety circuit triac is open circuit so mains power cannot be applied to the safety...

Page 197: ...he keyswitch is at position 1 but not yet set by turning the keyswitch or remote start Turn the keyswitch to start position or give a remote start input or press the Start button on the user interface 579 Printer enabling The laser is switched on but warming up Wait for the printer to be ready 580 Inconsistent Laser On State The laser start input level is being overridden by a user interface laser...

Page 198: ... The laser did not stop when the DSP expected it to Contact Domino 601 Laser Off Delay Ends During Laser On Delay Laser parameter misconfiguration in message Contact Domino 602 Laser Off Delay Retriggered Laser parameter misconfiguration in message Contact Domino 603 Laser On Delay Retriggered Laser parameter misconfiguration in message Contact Domino 604 I2C Sensor Bus Fault Hardware malfunction ...

Page 199: ...sent Inconsistency between the CF card contents and the contents on the non volatile RAM of the main board This message is informational only and should not appear again after powering up the machine the next time If it reappears contact Domino 2002 Backup file s for file coding runtime data present Inconsistency between the CF card contents and the contents on the non volatile RAM of the main boa...

Page 200: ...osition objects correctly 3169 Incomplete object lacking external references An object references an external resource that is currently not available This normally happens if a text object references a font that does not exist in the system Change the used font 3170 Missing marking parameters Parameter set of object has not been set Ensure that a parameter set is chosen for all objects 3171 Inval...

Page 201: ...f the file has been reached or if you have counters enabled that have Disable Marking configured if they reach their end value 3180 Print failed General fault Contact Domino 3181 DSP failure The DSP hardware cannot be contacted for transferring vectors Ensure that the boards are fitted correctly 3182 Print timeout The current print has lasted longer than the timeout for a print as defined in the s...

Page 202: ...are fault Contact Domino 3192 Barcode Error No code provided General software fault Contact Domino 3193 Barcode Error No library needed General software fault Contact Domino 3194 Barcode Error Unknown General software fault Contact Domino 3195 Barcode Error Library licensing failed General software fault Contact Domino 3196 Barcode Error Internal fault General software fault Contact Domino 3197 Ba...

Page 203: ...cannot be loaded Check the file exists in the right place 3212 File too big A file referenced by the application or the message is too big to be acceptable Reduce the file size 3213 Bitmap format unknown The bitmap format for the graphics object is unknown Dynamark currently only supports bitmaps in uncompressed monochrome Windows BMP format 3214 Bitmap not monochrome The bitmap format for the gra...

Page 204: ...bject that does not exist Check if an object that is referenced by another one has been deleted Re edit the referencing objects to point to other existing objects or remove the link 3222 Invalid text format specifier The syntax of a dynamic text format specifier e g CLK_YY x for year is invalid Check if the message has been set up with an incompatible software version 3223 Isolated accent in text ...

Page 205: ...nimize the amount of different fonts used within the message 3230 Corrupt font file The font file could not be loaded as it has been identified as corrupt Replace the font file use a different font 3231 PN transformation invalid parameters The parameters for the PN transformation are not valid Check the PN setup try automatic setup 4000 and 4001 Security Dongle missing System locked The system is ...

Page 206: ...ction log menu 4005 Audit Trail Backup needed System disabled Some audit trail entries are older than the specified limit in the Dynamark 3 service menu the system will not continue to print until the operator has exported the audit trail data from the action log menu Pharma option only Export the audit trail data from the action log menu 4006 Dongle expired The service dongle has expired some don...

Page 207: ... field 5110 Laser System Alarm Fibre laser only Contact Domino 5116 Serial port could not be opened Communication error Check network setting and network cables 5117 Laser Controller Timeout Communication error Check network settings and network cables 5119 Invalid Configuration for Laser Communication Communication error Check network settings and network cables 5122 Base Plate Temperature Alarm ...

Page 208: ...laced in the field 5129 Laser System Fault Internal Laser Fault Internal error relating to controller operation Check all internal cables are seated correctly to controller Component on controller may have failed Contact Domino to replace the control board Electronic optical component cannot be replaced in the field 5130 Laser System Fault Unknown Alarm Fibre laser returns an alert number that is ...

Page 209: ...nprotected skin health hazard CAUTION Protect the lens from damage by shock or scratching The lens consists of the optics retainer and the focusing lens which has been adjusted at manufacture Notes 1 Ensure the replacement lens is available before starting this procedure 2 Release these two screws and carefully pull out the lens 3 Do not touch the lens or the inside of the scanner 4 To mount a len...

Page 210: ... Two pole fuses are used Main Power Fuses F1 and F2 If a fuse is blown replace with the same type Manufacture SIBA Sicherungen Bau GmbH Lunen Gemany Distributor Farnell 117 5150 Art Nr 70 065 65 12 5A T Rated Current 12 5A delay Rated breaking capacity 1500A 500V AC Laser Power Supply Fuse Label F3 If a fuse is blown replace with the same type Manufacture BELfuse ESKA Type UL 632 627 Rated Current...

Page 211: ...PT009665 Issue 2 May 2015 5 25 Fan Power Supply Fuse Label F4 and F5 If a fuse is blown replace with the same type Manufacture BELfuse ESKA Type UL 632 313 Rated Current 1 6A slow Rated breaking capacity 200A 250V AC F 1 6 E 2 5 0 V ...

Page 212: ...the electronics out The battery BT1 is loacted on the ETX base board Use a screw driver to remove the old battery Be extremely careful to not damage other parts on the ETX base board Battery type is Panasonic Type CR2032 BE 3V 180mAh or equivalent There is the danger of explosion if the battery is replaced incorrectly please ensure the correct polarity is observed when replacing the battery Dispos...

Page 213: ...w DIB Laser Modulation V11 red DIB Laser Error V12 yellow DIB Bypass Relay Power Supply V13 green DIB Encoder Channel B V14 yellow DIB Mains Wave pos AC V15 yellow DIB Mains Wave neg AC V16 green DIB Ready Chain FB V17 yellow DIB All static Laser start signals e g key switch external laser start etc Name Colour Location Function LED Power green Safety Relay Supply voltage LED In1 green Safety Rela...

Page 214: ... Activity V3 green ETXB PCB 5V present V4 green ETXB PCB 3 3V present V5 green ETXB PCB 2 5V present V6 green ETXB PCB 1 26V present V7 red ETXB PCB ETH 1 Link V8 green ETXB PCB ETH 1 Speed 10 100 MBit V9 yellow ETXB PCB ETH 1 Activity V10 yellow ETXB PCB ETH 2 Link V11 red ETXB PCB ETH 2 Speed 10 100 MBit V12 green ETXB PCB ETH 2 Activity V13 green ETXB PCB DSP application loaded ...

Page 215: ...s and USB devices from the TouchPanel Dismount the TouchPanel out of the brackets and lay it with the front side touch screen on a flat and soft surface to prevent damages to the touch screen Remove all screws from the rear of the TouchPanel Open the TouchPanel carefully Locate the buffer battery Take out the battery and dispose it correctly and environmentally responsible CAUTION 1 Incorrect hand...

Page 216: ...e DPX scheduled maintenance Alarms audible and visual refer to the Fault Finding and Repair section Instruction sheets are provided with each repair kit and not in this manual The main filter and chemical filters are heavy therefore care must be taken when removing Always check the following for debris build up when changing a filter a Extraction nozzle b Flexible hose c Air inlet d Sense line sil...

Page 217: ... bag is situated in the bottom compartment 1 Turn off the extractor 2 Turn the two door latches on the front of the machine 90 then open the cabinet door 3 Using the filter change kit provided with each new filter pull the Filter Bag off the air inlet ensuring the bag inlet faces away from the operator and remove 4 Bag and seal the old filter in the bag provided 5 Insert the new Filter Bag pushing...

Page 218: ...nd the airflow arrow is pointing up 7 Turn the filter locking handle 180 clockwise so that it is horizontal and in the filter locked position 8 Close the cabinet door turning the catch fully clockwise Changing the Chemical Filter DPX2000 WARNING Full protective clothing must be worn and correct disposal methods used immediately 1 Turn off the extractor 2 Open the cabinet door 3 Turn the filter loc...

Page 219: ...d immediately 1 Turn off the extractor 2 Open the cabinet door 3 Remove the Super Filter Bag 4 Lift the Chemical Pad out of the bottom of the compartment and dispose of using approved procedures 5 Place a new Chemical Pad onto the bottom of the compartment 6 If required fit a new Filter Bag as on page 5 31 7 Close and lock the cabinet door turning the catch fully clockwise ...

Page 220: ...MAINTENANCE AND FAULT FINDING 5 34 EPT009665 Issue 2 May 2015 ...

Page 221: ...t 1LS Arial Arab 1LS Chinese 1 1LS Chinese 2 1LS DotMatrix 1LS OCR A 1LS OCR B NC 1LS OCR B 10 BT 1LS PET NC 1LS0 Arial 1LS0 Arial NC 1LS0 Arial fast 2LCS Helvetica 2LS Arial 2LS Arial NC 2LS Folio 2LS Romi 2RLS Japanese 2RLS Korean 2 RLS Simpl Chinese 2 RLS Trad Chinese 3LS Rom 3LS Romi 5LS Arial HS Arial strong HS Arial medium HS Arial light ...

Page 222: ...APPENDIX FONTS A 2 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 223: ...EPT009665 Issue 2 May 2015 B 1 APPENDIX B BARCODES CONTENTS Page BARCODE TYPES SUPPORTED B 3 1 D Barcodes B 3 2 D Barcodes B 5 ...

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Page 225: ...SBN ISSN and JAN coding schemes are all variants of the EAN scheme There are several coding schemes such as DEFCON which are actually Code 39 and some countries use Code 128 under other names for mail tracking as in the UK Code Type No of Characters Check Digit 2 of 5 any numbers 2 of 5DL number pairs 1 optional 2 of 5 IATA number pairs 1 optional 2 of 5 IL number pairs 1 optional 2 of 5 IND numbe...

Page 226: ... any MSI any numbers 1 or 2 NVE 18 Pharma 1 Pharma 2 Plessey numeric some alpha 2 PostNet 5 5 numbers no PostNet 6 6 numbers PostNet 8 8 numbers no PostNet 10 10 numbers PostNet 11 11 numbers no PostNet 12 12 numbers PZN RM4SCC 4 state clocked 1 optional GS1 DataBar 14 reduced space no SSCC 18 18 numbers 1 optional UCC 128 UPC 12 12 numbers UPCA 12 numbers 1 optional UPCA 2 14 numbers 1 optional U...

Page 227: ...eric text 2300 characters max Aztec Matrix 3000 Alphanumeric Han Xin Matrix Alphanumeric Chinese characters graphic and audio information Maximum symbol data capacities are 7827 numeric characters 4350 ASCII characters 2174 Common Chinese Characters in Region 1 or Region 2 1739 2 byte Chinese characters data 1044 4 byte Chinese characters and 3261 binary byte data Dotcode Matrix 6 x 9 up to 9 x 9 ...

Page 228: ...APPENDIX BARCODES B 6 EPT009665 Issue 2 May 2015 THIS PAGE INTENTIONALLY LEFT BLANK ...

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