SAFEMASTER STS
Our experience. Your safety.
Mounting and operating instruction
Modular safety switches and key transfer systems for the highest
requirements.
Page 1: ...SAFEMASTER STS Our experience Your safety Mounting and operating instruction Modular safety switches and key transfer systems for the highest requirements...
Page 2: ...10 2 6 Mounting dimensions of actuators and actuator modules 12 2 10 Door Handle Actuator TG 18 2 11 Power Interlocking 19 Mounting remarks 20 3 Circuit diagrams and connection examples 21 3 1 Circui...
Page 3: ...g should be carried out more often ATTENTION Do not use grease for lubrication If lubrication is necessary see 6 lubri cation for chosing the lubricant Please also pay attention to the standards DIN E...
Page 4: ...ved 2 Removal of the key can be monitored and a signal can be integrated into the machine control 3 Key is inserted into mechanical lock 4 Hatch 1 can be opened 5 Only when the 1st key is removed the...
Page 5: ...cted Padlock module V key extracted Padlock module W key inserted see key module 10 10S Actuator module A B D actuator extracted Actuator module K E actuator inserted at mounting on RX RV or Y modules...
Page 6: ...ator and key M4377_b 8 9 30 Top Top Top M4378_a 10 11 Top Top Top A Disassembling B Rotation Mounting C Test 30 1 4 2 3 Top Top 7 5 30 6 Top Top Top Top Example M10A module A rotated at 90 Example STS...
Page 7: ...I 316L Example STS ZRHB01M All threads and cut outs in a guard have to be made by the user Dimension tolerance 2 E g M5 Mount lid only when key or actuator is removed e g actuator and horizontal eccen...
Page 8: ...240 M4892_a C A B 1 2 3 1 Mount option module on fence frame 2 Place seal O ring 24 x 1 5 3 Mount swicth or solenoid lock here e g ZRH01A 1 Plug pcb adapter into the terminals of the switch C or sole...
Page 9: ...ct shortened wires to the terminals 2 Mount coded terminal blocks to the connection pins in the option module Plug the 14 pole connectioncable from the front cover to the pin connector in the option m...
Page 10: ...ZRFA Example STS F Kit escape release kit Adjust rope with rope tensioner until active position is reached Please make sure that the hooks of the spring are correctly xed when installing the tensionin...
Page 11: ...r D Fixing the actuator M4390_b M4391_b 2 1 Example STS F Kit Escape release Kit Dimension tolerance 1 Coded Coded Dimension tolerance 2 kodiert Fix actuator through the hole with a strong hit until 2...
Page 12: ...51 184 M4434_b 27 9 60 30 51 55 5 24 48 7 M5x10 6 5 4 5 27 75 32 1 15 5 12 6 5 5 7 25 80 6 95 Actuator module A standard actuator T Actuator module B actuator C Actuator module B actuator CS Dimension...
Page 13: ...M20215_b 1 General tolerance 2 L1 Length of mounting plate X number of mechanical units above the actuator module 1 the example shows x 0 L1 Actual status Actuator inserted 113 2 max 87 5 30 96 98 75...
Page 14: ...5 X 60 5 L 5 4 2x M6 4 5 x M 24 M 7_ 2061 a 96 74 4 6 x M C Installation of STS M01BM unit D Actuate unit 1 2 M _a 20618 M _a 20619 E Check function M 06 0_ 2 2 a 2 8 Slide bar CW Installation dimensi...
Page 15: ...at machine fence B Position wire rope and T handle M 0 2 _ 2 6 4 a 2x M4 20 M2 6 0 25_a C Check function M2 6 0 26_a 2 9 Actuator CS and CSF Lead wire rope and T handle through the grid Installation...
Page 16: ...8 01 21 en XXXX M 6 _ 20 01 a M _ 20600 a M 0 1 a 2 62 _ A Installation C actuator bracket C B Installation CA actuator door handle actuator C Installation J actuator door handle actuator 2 10 Recepti...
Page 17: ...a 1 4 5 6 Note 1 In case of right hinge position on the right The notch is directed towards the inner axis 4 Place emergency handle on square shaft 5 Screw down M6 threaded pin 6 Check function 2 Ins...
Page 18: ...3 4 5 6 Note 1 In case of left hinge position on the left The notch is directed towards the outer axis 4 Place emergency handle on square shaft 5 Screw down M6 threaded pin 6 Check function 2 Install...
Page 19: ...XXX M4673_a 60 45 35 60 45 35 R 2 5 5 206 6 60 5 5 5 360 5 M4674_a 60 45 35 60 45 35 R 2 5 5 206 6 60 5 421 121 2x 60 5 5 5 M4675_a 60 45 35 60 45 35 R 2 5 5 206 6 60 5 481 5 181 5 3x 60 5 5 5 Dimensi...
Page 20: ..._a 5 M4680_b Before mounting the key must be removed To this purpose the disconnector switch must be in the off position and the locking switch is to be unlocked via the auxiliary release For devices...
Page 21: ...cy stop module LG5925 1_ 2_ 3_ 4_ 5_ 6_ _ 7 _ 8 _ 9 _10 _11 _12 3 STS switching module SX Module input module BG5913 exclusive OR circuit with C O contact input module BG5913 08 02MF0 control unit BH5...
Page 22: ...imum wiring for 2 channel monitoring Key Door position Solenoid Signalling Solenoid position Active state ZR_ module Non active state YR_ Module For single channel monitoring terminals 7 and 8 or 17 a...
Page 23: ...2 S34 S42 S44 A2 13 23 33 34 24 14 58 48 K1 K2 58 48 22 24 42 32 62 21 41 51 52 54 31 61 gelb gr n rot A1 Y1 Y2 13 23 33 34 24 14 K1 K2 34 44 6 4 5 20 19 11 9 10 8 7 17 18 16 15 24 23 22 21 12 M9810_i...
Page 24: ...Q1 K1 K2 Q2 M11565_a I I I M 3 A2 14 24 A1 13 23 Escape Emergency Release Auxiliary IK3079 02 Reset Alarm Alarm 16 K1 K2 On K1 K2 ZRH03M Locking with coded key A1 A2 11 23 33 L1 L2 L3 12 24 34 17 11 7...
Page 25: ...1 001 Locking module ZRH Connection by connection set solenoid lock ST2453 1 see variants and accessories Flat cable included Double cage clamp terminal T6 T1 T5 T4 T3 T2 T11 T10 T9 T8 T7 T12 T6 T5 T4...
Page 26: ...ith monitoring contacts If necessary they can be included in a safety circuit together with an auxiliary contact of the switch disconnector Power Interlocking without monitoring function and without r...
Page 27: ...ing functions can be added The key can be removed only after disconnecting the load isolator and release by the magnet Disconnected state solenoid energized 24 V key inserted and removable Power Inter...
Page 28: ...ER STS units are parts of the DOLD safety switch and key interlock system When supplied by DOLD it comes always with a key exchange plan see 1 3 key setup The speci cations stated in the key exchange...
Page 29: ...M4415_b Reset M4397_b 2 Example ZRFA Release Lock 1 The STS ZRFA has to be reseted before it is ready for use 3 Active postion is reached automatically If not please check the rope and rope tension s...
Page 30: ...ion 1 M4416_a Reset M4391_b 2 3 Example STS F Kit 1 To reset the system the actuator has to be removed according to the procedure see 2 5 emergency release D clamping of actuator 2 Door can be opened...
Page 31: ...xiliary release variants with electromechanical locking function M4683_b 1 A M4684_c A I 0 60 2 3 1 Disconnect energy via switch disconnector 1 Remove cover when energy is disconnected 2 Activate auxi...
Page 32: ...truction SAFEMASTER STS 08 01 21 en XXXX LOTO facility all variants 2 1 M4685_b 3 M4686_b 1 Switch off energy via load break switch 2 Fold out locking device at load break switch 3 Hang up and close p...
Page 33: ...observed units may be damaged Dogged fouling may be removed with brake cleaner Please observe the notices by the manufacturer In case of coarse fouling e g partially hardened concrete mechanical devi...
Page 34: ...ngs Possibly retightening of the screws 3 Visual inspection of the units for damage and wear functional check 4 Check manually that the units are easy to operate if necessary carry out lubrication 5 F...
Page 35: ...re M4 It must not be possible to reinsert the 2nd removed key Step 6 gure M4 Close the access insert the 2nd key and remove the 1st key gure M1 M3 M4 M1 M2 M20261_b Example 3 Unit SX01A Step 1 gure 1...
Page 36: ...r the two upper keys have been put back the guard is closed and the rst key is put back 15 16 1 11 9 10 7 8 17 18 15 16 2 11 9 10 7 8 17 18 15 16 3 11 9 10 7 8 17 18 15 16 M1 11 9 10 7 8 17 18 M20275_...
Page 37: ...that all inserted keys padlock modules and actuators are in the correct position and inserted correctly See module status page 3 2 Start the reset procedure Try to insert manually the blocked keys or...
Page 38: ...t 1 6 Safety condition of the modules during assembly modi cation How do I read the type numbers Please refer to the corresponding product key table in the design guide How can I make sure that the sy...
Page 39: ...39 Mounting and operating instruction SAFEMASTER STS 08 01 21 en XXXX Notice...
Page 40: ...40 Mounting and operating instruction SAFEMASTER STS 08 01 21 en XXXX Notice...
Page 41: ...41 Mounting and operating instruction SAFEMASTER STS 08 01 21 en XXXX Notice...
Page 42: ...bination of safe speed and stand still monitoring SAFEMASTER W SAFEMASTER W the wire less companion for your safety You can use it to shut down dangerous move ments within a fraction of a second The w...
