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Configurable Safety System SAFEMASTER PRO

84

0265525 / 16.05.19 en / 101A

PROJECT REPORT

Print of the System composition with properties of each block.
(Icon

on the standard toolbar).



Warning

The PFH

d

, MTTF

d

and DC

avg

values which are shown in "Project report - SAFEMASTER PRO -

Safety information“ refer exclusively to the internal operation of SAFEMASTER PRO.

For the calculation of the total PFH

d

values of the various safety functions implemented through

SAFEMASTER PRO, however, the effect of the safety components connected with SAFEMASTER PRO
has to be taken into account (e.g. sensors and actuators), as described in EN ISO 13849-1, 2 or
EN / IEC 62061.

The implemented circuits and electrical diagrams and the system configuration Parameters values,
including those of SAFEMASTER PRO, are under the full responsibility of the user.

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Summary of Contents for Safemaster Pro

Page 1: ...SAFEMASTER PRO The configurable safety system versatile and etendable User Manual Our experience Your satefy Translation of the Original Manual...

Page 2: ...ction Terminals input module UG 6913 08 with 8 inputs 21 Connection Terminals Output module OSSD UG 6912 04 with 4 OSSD 21 Connection Terminals Output module OSSD UG 6912 02 with 2 OSSD 22 Connection...

Page 3: ...6913 08 and UG 6913 16 42 Input module UG 6913 12 42 Output module OSSD UG 6912 02 and UG 6912 04 43 Output module OSSD UG 6912 04 100 43 Output module Relay UG 6912 14 and UG 6912 28 44 Output module...

Page 4: ...rd tool bar 76 Create a new project configure the SAFEMASTER PRO system 77 Edit configuration composition of the various units 78 Change user Parameterss 78 Objects Operator Configuration tool bars 78...

Page 5: ...ITCH safety pedal 109 MOD SEL safety selector 111 PHOTOCELL safety photocell 112 TWO HAND bimanual control 113 SENSOR 114 S MAT safety mat 115 SWITCH Schalter 116 ENABLING GRIP SWITCH 117 TESTABLE SAF...

Page 6: ...ard Lock Operators 149 GUARD LOCK Max 4 with UG 6911 10 8 with UG 6911 12 080 149 Description of GUARD LOCK operator inputs outputs 150 Operation General description 152 Counter Operators 161 COUNTER...

Page 7: ...tic Simulation 190 Schematic Simulation 191 Graphic Simulation 192 Description of the menu items 193 Description of the menu items 194 Description of the menu items 195 Accessories and spare parts 196...

Page 8: ...Configurable Safety System SAFEMASTER PRO 8 0265525 16 05 19 en 101A...

Page 9: ...risk analysis Read the Applicable Standards section carefully Perform an in depth risk analysis to determine the appropriate safety level for your specific application on the basis of all the applicab...

Page 10: ...nctional safety of electrical electronic programmable electronic safety related systems Part 1 General requirements DIN EN 61508 2 Functional safety of electrical electronic programmable electronic sa...

Page 11: ...manual on the SAFEMASTER PRO Designer CD ROM SAFEMASTER PRO is capable of monitoring the following safety sensors and commands Optoelectronic sensors safety light curtains scanners safety photocells...

Page 12: ...C contact They are not connected over the proprietary IN RAIL BUS but directly to the OSSD outputs from I O modules with OSSD output Each safety output relay has 1 N C contact and 2 N O contacts The...

Page 13: ...ules are described in detail in a separate document on the CD SAFEMASTER PRO Designer supplied with the control unit UG 6911 UG 6918 is an expansion module which allows the connection of the control u...

Page 14: ...be ordered separately as accessories To install an expansion unit except relay units an IN RAIL BUS is necessary to connect them to the control unit UG 6911 10 or UG 6911 12 080 This bus length 250 m...

Page 15: ...el connector SAFEMASTER PRO Memory chip OA 6911 A memory chip OA6911 optional can be installed in the SAFEMASTER PRO control unit UG 6911 10 or UG6911 12 080 andusedtosavethesoftwareconfiguration Para...

Page 16: ...tely load the backup configuration In this way the work interruptions will be minimized If the file contained in the memory chip OA6911 is not identical to the one contained in control unit UG 6911 10...

Page 17: ...h a pREDection class of at least IP54 Connect and disconnect the module only when it is not powered The supply voltage to the units must be 24VDC 20 PELV in compliance with the standard EN 60204 1 Cha...

Page 18: ...t Digital input 7 Input Type 2 acc to EN 61131 2 24 INPUT8 Input Digital input 8 Input Type 2 acc to EN 61131 2 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 1 24VDC 24 V DC power supply 2 NC 3 NC 4 0VDC...

Page 19: ...t Type 2 acc to EN 61131 2 3 NODE_SEL1 Input Input Type 2 acc to EN 61131 2 4 0VDC 0 V DC power supply 5 OSSD1 Output Static output 1 PNP active high 6 OSSD2 Output Static output 2 PNP active high 7 R...

Page 20: ...INPUT14 Input Digital input 14 Input Type 2 acc to EN 61131 2 23 INPUT15 Input Digital input 15 Input Type 2 acc to EN 61131 2 24 INPUT16 Input Digital input 16 Input Type 2 acc to EN 61131 2 TERMINAL...

Page 21: ...Input Digital input 8 Input Type 2 acc to EN 61131 2 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 1 24VDC 24 V DC power supply 2 NODE_SEL0 Input Node selection Input Type 2 acc to EN 61131 2 3 NODE_SEL1...

Page 22: ...tputs TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 1 24VDC 24 V DC power supply 2 NODE_SEL0 Input Node selection Input Type 2 acc to EN 61131 2 3 NODE_SEL1 Input Input Type 2 acc to EN 61131 2 4 0VDC 0...

Page 23: ...V DC power supply 4 0VDC 0 V DC power supply 5 OSSD1_A Input Control channel 1 PNP active high 6 OSSD1_B Input 7 FBK_K1_K2_1 Output Feedback K1 K2 channel 1 N C 9 A_NC1 Output NC contact channel 1 10...

Page 24: ...9 OUT_STATUS3 Output Programmable signal output 3 PNP active high 20 OUT_STATUS4 Output Programmable signal output 4 PNP active high 21 OUT_STATUS5 Output Programmable signal output 5 PNP active high...

Page 25: ...rogrammable signal output 9 PNP active high 18 OUT_STATUS10 Output Programmable signal output 10 PNP active high 19 OUT_STATUS11 Output Programmable signal output 11 PNP active high 20 OUT_STATUS12 Ou...

Page 26: ...19 en 101A Encoder connections RJ45 Speed monitoring module UG 6917 Pin TTL UG 6917 102 UG 6917 112 HTL UG 6917 202 UG 6917 222 Sin Cos UG 6917 302 UG 6917 332 1 5VDC N C N C 2 EXT_0V EXT_0V EXT_0V 3...

Page 27: ...7 Shield CH1 8 9 CH 2 A 1st twisted pair of conductors Be sure to connect corresponding terminals to corresponding channels of the remote UG6918 CH 1 CH 1 or CH 2 CH 2 A A B B C C D D Shield Shield 1...

Page 28: ...ASTER PRO system is able to detect the faults that occurs in each own unit Anyway to have the system perfect operation perform the following checks at start up and at least every one year 1 Operate a...

Page 29: ...ng Electrical connections between the SAFEMASTER PROUnits and with the external sensors Designing the diagram Validation sw OK NO YES Downloading the diagram to UG6911 10 NO YES End of connection via...

Page 30: ...DC It is not allowed to use the same physical address on two units of the same type NODE_SEL0 NODE_SEL1 NODE 0 0 oder not connected 0 oder not connected NODE 1 24 V DC 0 oder not connected NODE 2 0 od...

Page 31: ...nse time of the external contactors must be verified by an additional device The RESTART command must be installed outside the danger area in a position where the danger area and the entire work area...

Page 32: ...ad is 2 mH The modules UG 6911 12 080 and UG 6916 12 080 are equipped with OSSD static semiconductor safety outputs single channel These outputs are short circuit protected cross circuit monitored and...

Page 33: ...only if the corresponding RESTART_FBK input is connected to 24 V DC Manual The output is activated according to the configurations set by the SAFEMASTER PRO DESIGNER software only if corresponding RE...

Page 34: ...channels 1 Safety Output per channel with its relative feedback input 2 dual channels 2 Safety Outputs per channel with their relative feedback input 1 dual channel and 2 single channels Dual Channel...

Page 35: ...0 UG 6914 04 008 Characteristics of the output circuit The UG 6912 14 UG 6912 28 relay modules use guided contact safety relays each of which provides two N O contacts and one N C contact in addition...

Page 36: ...05 19 en 101A Modul connection UG 6912 14 with UG 6911 10 2 UG6911 10 UG6912 14 FBK_A1_2 FBK_A1_1 1 If a relay module UG 6912 14 oder UG 6912 28 is connected the response time of the OSSD linked must...

Page 37: ...number of status outputs 32 UG 6911 10 48 UG 6911 12 080 Max number of slave units excluding UG 6912 14 UG 6912 28 14 Max number of slave units of the same type excluding UG 6912 14 UG 6912 28 4 Max n...

Page 38: ...UG 6911 12 080 2 Slaves 14 91 ms 40 00 ms TFilter_Input UG 6911 12 080 3 Slaves 15 99 ms 42 16 ms TFilter_Input UG 6911 12 080 4 Slaves 17 07 ms 44 32 ms TFilter_Input UG 6911 12 080 5 Slaves 18 15 ms...

Page 39: ...nical dimensions Description Electronic housing max 24 pole with locking latch mounting Enclosure material Polyamid Enclosure pREDection class IP 40 Terminal blocks pREDection class IP 20 Fastening Qu...

Page 40: ...RESTART button Type 2 acc to EN 61131 2 IN 7 to 10 mA at DC 24 V Slot for OA 6911 card Available Connection to PC USB 2 0 Hi Speed Max cable length 3 m Connection to slave units Proprietary 5 pole DOL...

Page 41: ...max 400 mA at 24 V DC Input FBK RESTART No description 2 EDM control possible Automatic or Manual operation with RESTART button Type 2 acc to EN 61131 2 IN 7 to 10 mA at DC 24 V Connection to control...

Page 42: ...Test output No description 4 to check for short circuits overloads max number of inputs for each output 2 4 Connection to control unit Proprietary 5 pole DOLD IN RAIL BUS Weight 190 g Approvals SFF IE...

Page 43: ...ol possible Automatic or Manual operation with RESTART button Typ 2 acc to EN 61131 2 IN 7 to 10 mA at DC 24 V Connection to control unit Proprietary 5 pole DOLD IN RAIL BUS Weight 190 g Approvals SFF...

Page 44: ...0 tcycle1 AC 15 1 A 3 36 e 10 99 6 2105 14 98 9 tcycle2 8 19 e 11 99 7 28549 13 97 5 tcycle3 FEEDBACK contact missing PFHd SFF MTTFd DCavg 9 46 e 10 60 2335 93 0 tcycle1 DC 13 2 A 1 08 e 10 87 24453 4...

Page 45: ...anual operation with RESTART button Type 2 acc to EN 61131 2 IN 7 to 10 mA at DC 24 V Response time Response time UG 6911 UG 6912 UG 6916 12 ms Mechanical life 20 x 106 B10d AC15 230V I 3 A 300 000 I...

Page 46: ...230 V AC 6 57E11 PFHd Nop DC13 Load 2 A at 24 V DC 8 77E12 Relay Category4 PL maximum obtainable e Maximum achievable SIL 3 PFHd Conditions PFHd Nop Nop AC 15 Load 3 A at 230 V AC 6 62E11 3 92E19 PFHd...

Page 47: ...8 26E 09 456 01 Cycle 2 1 13E 08 3 74E 09 3 23E 09 930 43 Cycle 3 1 13E 08 3 78E 09 3 27E 09 914 97 Cycle 3 AC 15 1 A at 230 V AC AC 15 1 A at 230 V AC PFHd PFHd Rel Cat 1 Rel Cat 2 Rel Cat 4 MTTFd Re...

Page 48: ...is 2 Input impedance 120 Ohm Type 102 112 120 Ohm Type 302 332 Encoder interface TTL Type 102 112 HTL Type 202 222 sin cos Type 302 332 Encoder input signals electrically insulated acc to Norm EN 6180...

Page 49: ...200 g Approvals Nominal voltage 24 V DC 20 PELV PREDective Class III UL Supply from class 2 LVLE Nominal consumption Max 3 W Inrush current Max 10 A 0 3 ms Connections Proprietary 5 pole DOLD IN RAIL...

Page 50: ...FEMASTER PRO error Slave module missing or not ready ref System composition Fast Flashing 12 times OFF OFF Fast Flashing 12 times OFF OFF RED OFF OFF SAFEMASTER PRO DESIGNER connected control unit UG...

Page 51: ...911 12 080 CONTROL UNIT UG 6911 12 080 MEANING LED RUN IN FAIL EXT FAIL COM ENA IN1 8 OSSD1 4 STATUS1 4 GREEN RED RED ORANGE BLUE YELLOW RED GREEN YELLOW YELLOW Power on initial TEST ON ON ON ON ON ON...

Page 52: ...US1 2 GREEN RED RED YELLOW ORANGE RED GREEN YELLOW YELLOW NORMAL OPERATION OFF if the unit is waiting for the first communication from the control unit OFF OFF INPUT condition Shows the signals on ter...

Page 53: ...GREEN RED RED YELLOW ORANGE RED GREEN YELLOW NORMAL OPERATION OFF if the unit is waiting for the first communication from the control unit OFF OFF INPUT condition Shows the signals at terminals NODE_S...

Page 54: ...FAIL EXT FAIL SEL IN1 16 GREEN RED RED ORANGE YELLOW NORMAL OPERATION OFF if the unit is waiting for the first communication from the control unit OFF OFF Shows the signals at terminals NODE_SEL0 1 I...

Page 55: ...FAIL EXT FAIL SEL OSSD1 4 CLEAR1 4 STATUS1 4 GREEN RED RED ORANGE RED GREEN YELLOW YELLOW NORMAL OPERATION OFF if the unit is waiting for the first communication from the control unit OFF Op OK OFF Op...

Page 56: ...Op OK Shows the signals at terminals NODE_SEL0 1 RED with output OFF GREEN with output ON ON waiting for RESTART Flashing NO Feedback ON The associated SYSTEM STATUS output is active OFF The associat...

Page 57: ...OUTPUT MODULE RELAY UG 6912 14 AND UG 6912 28 UG 6912 14 UG 6912 28 MEANING LED OSSD1 GREEN NORMAL OPERATION GREEN with output activated UG 6912 14 Dynamic Screen MEANING LED OSSD1 OSSD2 GREEN GREEN N...

Page 58: ...ommunication from the control unit OFF Op OK OFF OP OK Shows the signals at terminals NODE_SEL0 1 RED with output OFF GREEN with output ON ON Waiting for RESTART FLASHING External contactors Feedback...

Page 59: ...OPERATION OFF if the unit is waiting for the first communication from the control unit OFF Op OK OFF Op OK Shows the signals at terminals NODE_SEL0 1 Cndition OUTPUT FLASHING if no INPUT or OUTPUT re...

Page 60: ...RANGE YELLOW YELLOW YELLOW NORMAL OPERATION OFF if the unit is waiting for the first commu nication from the control unit OFF Op OK OFF Op OK Shows the signals at terminals NODE_ SEL0 1 ON Encoder con...

Page 61: ...O 61 0265525 16 05 19 en 101A BUSEXTENDER MODULE UG 6918 UG 6918 MEANING LED ON RUN IN FAIL EXT FAIL GREEN GREEN RED RED Power on initial TEST ON ON ON ON NORMAL OPERATION ON OFF Flashing ON OFF Opera...

Page 62: ...FF OFF Check the OSSD1 2 connections If the problem persists return the UG 6911 10 to DOLD to be repaired Error in communication with expansion units OFF Flashing 5 times OFF OFF OFF OFF OFF OFF OFF R...

Page 63: ...2 080 to DOLD to be repaired Error in communication with expansion units OFF Flashing 5 times OFF OFF OFF OFF OFF OFF Restart the system If the problem persists return the UG 6911 12 080 to DOLD to be...

Page 64: ...tput error OFF Flashing 4 times OFF OFF Flashing 4 times only the LED corre sponding to the output in FAIL mode OFF OFF Check the OSSD1 2 connections If the problem persists return the UG 6916 10 to D...

Page 65: ...in FAIL mode OFF Check the OSSD1 2 connections If the problem persists return the UG 6916 12 080 to DOLD to be repaired Error in communication with control unit OFF Flashing 5 times OFF OFF OFF OFF Re...

Page 66: ...lashing 5 times Firmware version not compatible with control unit return to DOLD for FW upgrade Error in communication with control unit OFF Flashing 5 times OFF OFF Restart the system If the problem...

Page 67: ...OSSD1 2 connections If the problem persists return the UG 6912 02 04 to DOLD to be repaired Error in communication with control unit OFF Flashing 5 times OFF OFF OFF OFF Restart the system If the prob...

Page 68: ...in communication with control unit OFF Flashing 5 times OFF OFF OFF OFF Restart the system If the problem persists return the UG 6912 04 100 to DOLD to be repaired Error on other unit OFF ON OFF OFF...

Page 69: ...at relays outputs If the problem persists return the UG 6914 to DOLD to be repaired Error in communication with control unit OFF Flashing 5 times OFF OFF OFF OFF Restart the system If the problem per...

Page 70: ...OFF Flashing 5 times OFF OFF Restart the system If the problem persists return the UG 6915 to DOLD to be repaired Error on other unit OFF ON OFF OFF Restart the system Check which unit is in FAIL mod...

Page 71: ...ror on other unit OFF ON OFF OFF Restart the system Check which unit is in FAIL mode Same type of expansion unit with same address detected OFF Flashing 5 times Flashing 5 times OFF Change the unit s...

Page 72: ...imes Flashing 3 times OFF OFF Verify encoder connection Verify power supply Verify input frequency in range Encoder INTERNAL error OFF Flashing 3 times OFF Flashing 3 times OFF OFF Change the encoder...

Page 73: ...ODULE UG 6918 MEANING LED REMEDY ON RUN IN FAIL EXT FAIL GREEN GREEN RED RED Internal fault detected Not recoverable Restart the system ON OFF Flashing OFF Follows UG 6911 10 error codification Fault...

Page 74: ...mponents as described below INSTALLING THE SOFTWARE PC HARDWARE requirements PC SOFTWARE requirements RAM Speicher 256 MB adequate to run Windows XP SP3 Framework 4 Framework 4 Extended Hard disk 500...

Page 75: ...hown in Project report SAFEMASTER PRO Safety information refer exclusively to the internal operation of SAFEMASTER PRO For the calculation of the total PFHd values of the various safety functions impl...

Page 76: ...VIEW OF PROJECT SCHEMATIC 8 SHOW PRINT AREA OF PROJECT SCHEMATIC 9 SNAP TO GRID 10 PRINT THE PROJECT REPORT 11 RESOURCES ALLOCATION 12 UNDO MODIFICATION 13 REDO MODIFICATION 14 VALIDATE THE PROJECT 15...

Page 77: ...0 only It is possible to select the control module UG 6911 10 acting on the drop down menu under the master module choosing the FW version For UG 6911 10 it is 5 0 for UG 6911 12 080 it is 5 0 You may...

Page 78: ...ASTER PRO Generally it serves when a new user must create a new project even using a previously created Four large tool windows are displayed to the left and right of the main window see below 1 OBJEC...

Page 79: ...ides of the slider of the slide Connect the objects by moving the mouse over the required pin and then dragging it onto the pin to be connected If the scheme requires the PAN function moving working a...

Page 80: ...gnment with other functional blocks multiple selection On line Help on block Status enable disable input pin logical negation Monitor Mode Show Hide Properties window Copy Paste Delete Alignment with...

Page 81: ...ymbol Depending on printer configuration the logic diagram is cut in several pages Print preview can be show with this symbol With this symbol the distribution of the logic diagram to the pages to be...

Page 82: ...ameterss see the E GATE E STOP sections At the end of the project design stage or at intermediate steps you can save the current configuration using the icon on the standard tool bar Project validatio...

Page 83: ...O 83 0265525 16 05 19 en 101A Resources Allocation without illustration To activate the Resources Allocation function use the icon Executing this command all the used elements among Inputs Outputs Sta...

Page 84: ...he internal operation of SAFEMASTER PRO For the calculation of the total PFHd values of the various safety functions implemented through SAFEMASTER PRO however the effect of the safety components conn...

Page 85: ...FEMASTER PRO Designer Password level 1 is sufficient The log file can be visualized using the icon in the standard tool bar Password Required level 1 This function is possible only after the project v...

Page 86: ...of each unit If the modules found are not correct the following window will appear e g UG 6916 10 node number not correct displayed in red color text DISCONNECTING SYSTEM To disconnect the PC from UG6...

Page 87: ...6914 FAIL RESOLUTION 137D EDM error on the couple Relay 1 and 2 used in Category 4 Check the connection of the external feedback contactors 147D EDM error on the couple Relay 2 and 3 used in Category...

Page 88: ...unit to DOLD Laboratory for repair 139D 148D Error module UG6914 relay 2 149D 158D Error module UG6914 relay 3 159D 168D Error module UG6914 relay 4 128D 191D Error modules UG6917 encoder interface Tr...

Page 89: ...to SAFEMASTER PRO the MONITOR will show as active only the first see the example in figure Inputs Diagnostics OSSD State OSSD Diagnostics Status of digital outputs OUT TEST diagnostics Textual monitor...

Page 90: ...ify or save the project This password enables the project to be uploaded modified and saved In other words it allows total control of the PC SAFEMASTER PRO system When a new project is UPLOADED the le...

Page 91: ...normal operating condition E GATE closed Input1 and Input2 are closed and the output of the E GATE block is set to high logic level in this mode the safety outputs OSSD1 2 are active and the power su...

Page 92: ...ig nal s transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified Enable Status If selected a status output is available for connection to the l...

Page 93: ...SAFEMASTER PRO 93 0265525 16 05 19 en 101A Example of OSSD with correct Feedback signal In this case ERROR OUT FALSE Example of OSSD with incorrect Feedback signal k external time exceeded In this cas...

Page 94: ...rameters Output Types There is a choice o 2 different output types Single Output Type Double Output Type Using UG 6911 12 080 UG 6916 12 080 or UG 6912 04 100 module the operator can choose between di...

Page 95: ...transition from 0 to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified Enable Status If selected the connection of the current OSSD state to any point on the...

Page 96: ...of OSSD with correct Feedback signal In this case ERROR OUT FALSE Example of OSSD with incorrect Feedback signal externe Time K berschritten In this case ERROR OUT TRUE Status signal output The STATUS...

Page 97: ...puts with single Category 2 relay with OTE feature Each UG6914 module can have up to 4 of this relay outputs OTE The OTE Output Test Equipment output is normally 1 TRUE except in the case of an intern...

Page 98: ...r at least signaling the fault to the user Category 4 Outputs with two Category 4 relays Each UG 6914 04 module can have up to 2 of these outputs With this output the relays are controlled in pairs Fe...

Page 99: ...to check the maximum delay between switching the internal relays and switching the external contactors during both activation and deactivation Item Description This allows a description of the compon...

Page 100: ...of dual channel emergency stop buttons Manual Reset If selected this enables the request to reset each time the emergency stop is activated Otherwise enabling of the output directly follows the input...

Page 101: ...requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the emergency stop The filter can be configured to between 3 and 250 ms and eliminat...

Page 102: ...ne NO contact and one NC Manual Reset If selected this enables the request to reset each time the mobile guard safety gate is activated Otherwise enabling of the output directly follows the input con...

Page 103: ...filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation o...

Page 104: ...or the Reset Input Output Test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits...

Page 105: ...hort circuits between the lines To enable this control the test output signals must be configured amongst those available Filter ms This is used to filter the signals coming from the external contacts...

Page 106: ...contacts Manual Reset If selected this enables the request to reset each time the command is activated Otherwise enabling of the output directly follows the input conditions There are two types of re...

Page 107: ...chine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bounc...

Page 108: ...n 1 and In 2 are used for the functional block then In 3 has to be used for the Reset Input SAFEMASTER PRO INPUT n INPUT n 1 CONNECTION EXAMPLE ESPE OSSD1 OSSD2 Startup Test If selected this enables t...

Page 109: ...Double NC NO Allows connection of pedals with one NO contact and one NC Manual Reset If selected this enables the request to reset each time the footswitch is activated Otherwise enabling of the outp...

Page 110: ...at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any...

Page 111: ...y mode selectors Quadruple selector Allows connection of four way mode selectors Filter ms This is used to filter the signals coming from the mode selector The filter can be configured to between 3 an...

Page 112: ...esponse time of the photocell must be 2 ms and 20 ms SAFEMASTER PRO INPUT n OUT TEST n CONNECTION EXAMPLE PHOTOCELL OUT TEST TX Output Test This is used to select which test output are to be sent to t...

Page 113: ...s There is a choice of up to 8 possible test output signals Test Output 1 Test Output 8 depending on used module Startup Test If selected this enables the test at start up of the external component If...

Page 114: ...to be used for the Reset Input Output Test This is used to select which test output signals are to be sent to the sensor This additional test makes it possible to detect and manage any short circuits...

Page 115: ...ction blocks it is not allowed parallel connection of 2 inputs The function block S MAT cannot be used with 2 wire components and termination resistance INPUT n 1 SAFEMASTER PRO OUT TEST n 1 INPUT n O...

Page 116: ...sed to select which test output signals are to be sent to the emergency stop mushroom pushbutton This additional test makes it possible to detect and manage any short circuits between the lines There...

Page 117: ...tacts Double NO 1 NC Permits connection of an enabling grip switch with 2 NO contacts 1 NC contact Manual Reset If selected enables the reset request after each activation of the device Otherwise enab...

Page 118: ...contacts of the device Filter ms Permits filtering of signals from the device control This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the fil...

Page 119: ...conditions of the inputs There are two types of reset Manual and Monitored Selecting the Manual option only transition of the signal from 0 to 1 is checked If Monitored is selected double transition...

Page 120: ...at machine start up power on of the module Filter ms Permits filtering of signals from the device This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duratio...

Page 121: ...ed Example In 1 and In 2 are used for the functional block then In 3 has to be used for the Reset Input Startup Test If selected enables the power on test of the safety device This test requires activ...

Page 122: ...he states are represented with 4 bytes with UG 6911 12 080 and 1 Byte with UG 6911 10 For more detailed information consult the fieldbus manual on the SAFEMASTER PRO Designer CD ROM WARNING the FIELDB...

Page 123: ...uts of an additional UG 6911 unit Double Enables the connection of OSSD outputs of an additional UG 6911 unit Filter ms Enables the filtering of signals from an additional UG6911 unit This filter can...

Page 124: ...the diagnostic bit has to be used in the configuration program created by the user to cause a possible deactivation of the outputs if the axis is working In absence of encoder proximity external anoma...

Page 125: ...e following parameters Measuring device It defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity Proximity1 Proximity2 Encoder1 Encoder2 Enable direction Enabl...

Page 126: ...s always activated Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or m pulse linear sensor relating to the sensor used Verification Enter in this field th...

Page 127: ...obtained is f Hz rpm rev min x Resolution pulses rev 60 2 Linear axis rotary sensor The frequency obtained is f Hz speed m min x 1000 x Resolution pulses rev 60 x pitch mm rev 3 Linear axis linear sen...

Page 128: ...ncoder Proximity Proximity1 Proximity2 Encoder1 Encoder2 Pitch If the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and...

Page 129: ...f the function block will be 1 TRUE If UG 6911 10 FW 4 0 and UG 6917 FW 2 0 it s possible to enter the speed value with the decimal point not with UG 6911 12 080 Low Speed Enter in this field the mini...

Page 130: ...Proximity Proximity1 Proximity2 Encoder1 Encoder2 Pitch If the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distanc...

Page 131: ...ontinuous switching as the input changes Zero speed limit Enter in this field the maximum speed value above which the output of the function block ZERO will be 0 FALSE If the measured speed is less th...

Page 132: ...the following parameters Measuring device It defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity Proximity1 Proximity2 Encoder1 Encoder2 Enable direction Ena...

Page 133: ...ity Interleaved When an axis of the UG 6917 module is configured for a measurement with two proximity switches these can be configured in interleaved mode Under the conditions listed below the system...

Page 134: ...and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis It represents the percentage hysteresis...

Page 135: ...STER PRO 135 0265525 16 05 19 en 101A TEXT BLOCKS Comments Title This allows a description to be entered and placed in any point of the diagram Automatically adds the name of the manufacturer the desi...

Page 136: ...0 1 1 1 0 1 0 0 1 1 1 0 1 1 0 1 1 1 1 1 1 0 OPERATOR FUNCTION BLOCKS All the input of these operators could be inverted logical NOT It could be done clicking with the right mouse key on the input to...

Page 137: ...one of the inputs is 1 TRUE In1 In2 InX Out 0 0 0 1 1 0 0 0 0 1 0 0 1 1 0 0 0 0 1 0 1 0 1 0 0 1 1 0 1 1 1 0 Logical OR returns an output of 1 TRUE if at least one of the inputs is 1 TRUE In1 In2 InX O...

Page 138: ...InX Out 0 0 0 1 1 0 0 0 0 1 0 0 1 1 0 1 0 0 1 0 1 0 1 1 0 1 1 1 1 1 1 0 Logical XOR returns an output 0 FALSE if the input s number at 1 TRUE is even or the inputs are all 0 FALSE In1 In2 InX Out 0 0...

Page 139: ...TIPLEXER forwards the signal of the inputs to the output according to the Sel selection If the SEL1 SEL4 have only one bit set the selected In n is connected to the Output If the SEL inputs are more t...

Page 140: ...he input value is higher than or equal to the decimal value set as constant Higher or equal The OUT output will be 1 TRUE as long as the input value is higher than or equal to the decimal value set as...

Page 141: ...set to 0 FALSE when the value of A inputs is lower than the value of B inputs Higher The OUT output will be 1 TRUE as long as the value of A inputs is higher than the value of B inputs The OUT output...

Page 142: ...uth table Preset Clear Ck D Q 1 0 X X 1 0 1 X X 0 1 1 X X 0 0 0 L X Keep memory 0 0 Rising edge 1 1 0 0 Rising edge 0 0 Parameters Enable Preset If selected enables output Q to be set to 1 TRUE Enable...

Page 143: ...is changed When the system is turned on the last stored value is restored It is possible to have up to 8 Flip Flops with output status storage that will be distinguishable by an M T FLIP FLOP This ope...

Page 144: ...t Request Type 1 Restart Request Type 2 1 X X 0 0 1 X X 0 0 0 1 0 0 1 Keep memory 1 Flashing 1Hz 0 Rising Edge 1 1 0 0 Parameters Enable Clear If selected enables an input to reset the memorization Re...

Page 145: ...tart In Q Restart Request Type 1 Restart Request Type 2 1 X X 0 0 1 X X 0 0 0 1 0 0 1 Keep memory 1 Flashing 1 Hz 0 1 1 0 0 Parameters Enable Clear If selected enables the saving process to be reset R...

Page 146: ...logic inputs from 1 to 7 Selecting 1 the logic will not be considered Select Logic Enables the selection of one of the following types of operator AND NAND OR NOR XOR XNOR Restart Logic inputs Enable...

Page 147: ...c inputs from 1 to 7 Selecting 1 the logic will not be considered Select Logic Enables the selection of one of the following types of operator AND NAND OR NOR XOR XNOR Restart Logic inputs Enables the...

Page 148: ...in order to be considered valid the latter must take place in a time between 500 ms and 5 s Parameters Enable Clear If selected enables the saving process to be reset Restart Request If selected it en...

Page 149: ...5 s Feedback Time s Maximum delay accepted between LockOut output and Lock_fbk input must be the one shown on the lock data sheet with appropriate gap decided by the operator 10 ms 100 s Step 10 ms 15...

Page 150: ...indicated by a normally open contact that is closed when the electromagnet is energized as in the case shown in the following figure Example of feedback of the status of the electromagnet of a guard...

Page 151: ...cmd signal must be set to LL0 The command signal may be sent via a key for example This signal controls the guard lock electromagnet and can assume LL0 and LL1 value If enabled when this signal is set...

Page 152: ...k_cmd input the Output signal is set to LL0 and the guard lock is unlocked via the LockOut signal The Output signal can also be set to LL0 FALSE when error conditions are present e g Feedback Time exc...

Page 153: ...witch status The example shows the traces relative to the operation These are described in detail below 1 At this time the user requests to unlock the guard lock The COMMAND signal switches from LL0 t...

Page 154: ...Configurable Safety System SAFEMASTER PRO 154 0265525 16 05 19 en 101A Operation in the no Gate mode I Traces relative to Guard Lock block operation in the no Gate mode...

Page 155: ...with guard lock locked Feedback Time exceeding the maximum allowed etc Ab dem Moment in dem der Freigabebefehl UnLock_cmd erfasst wird gibt das LockOut Signal dieVerriegelung nach einem Timeraum frei...

Page 156: ...time the user requests to unlock the guard lock The COMMAND signal switches from LL0 to LL1 and the OUTPUT1 signal switches from LL1 to LL0 2 At this time the electromagnet is activated with a delay o...

Page 157: ...Configurable Safety System SAFEMASTER PRO 157 0265525 16 05 19 en 101A Traces relative to Guard Lock block operation in the with Gate mode Operation in the with Gate mode...

Page 158: ...put signal is set to LL0 and the guard lock is unlocked via the LockOut signal The Output signal can also be set to LL0 FALSE when error conditions are present e g open door with guard lock locked Fee...

Page 159: ...scribed in detail below 1 At this time the user requests to unlock the guard lock The COMMAND signal switches from LL0 to LL1 and the OUTPUT1 signal switches from LL1 to LL0 2 At this time the electro...

Page 160: ...e the Enable Error out option has been selected in the diagram in figure 57 so that the error is shown in the graph As previously described the operator requests unlocking of the guard lock but the do...

Page 161: ...or not enabling Automatic Enable automatic operation with manual reset If this is not selected operation is automatic Once the set count is reached output Q is set to 1 TRUE and stays in this conditi...

Page 162: ...to or higher than the threshold value COUNTER Max 16 2 The counter leads to 1 TRUE the output Q as soon as it reaches the set count The output Q goes to 0 FALSE when the signal CLEAR is activated 3 T...

Page 163: ...be set to between 10 ms and 1098 3 s Duty cycle choice Up to 7 inputs can be selected for 7 different output signal duty cycles Depending on the active input the OUT clock signal has its corresponding...

Page 164: ...3 s Retriggerable If selected the time is reset each time the input status changes Rising edge If selected the output is set to 1 TRUE on the input signal s rising edge where it remains for the set ti...

Page 165: ...d 1098 3 s Retriggerable If selected the time is reset each time the input status changes Rising edge If selected provides a level 1 TRUE in the OUT output if a rising edge is detected on the IN input...

Page 166: ...r longer than the set time the output changes to 0 FALSE When there is an input falling edge the timer is cleared T In Out T T T Parameters Time The period can be set to between 10 ms and 1098 3 s Ret...

Page 167: ...eset each time the input status changes Rising edge If selected the delay starts on the input signal s rising edge at the end of which the output changes to 1 TRUE if the input is 1 TRUE where it rema...

Page 168: ...generates an LL0 impulse lasting approximately twice the response time and delayed by the set time Parameters Time Enables the insertion of the desired delay time by selecting the preferred unit of me...

Page 169: ...of which the output changes to 1 TRUE if the input is 1 TRUE where it remains for as long as the input stays at 1 TRUE If not selected the logic is inverted the output is set to 1 TRUE on the input s...

Page 170: ...be connected to each LONG DELAY operator LONG DELAY LINE The operator LONG DELAY LINE inserts a delay to a signal bringing the OUT output to 0 after the time set in the event of an IN signal descent...

Page 171: ...ixed at 1 TRUE or 0 FALSE but is only activated with a rising edge To disable muting set Enable to 0 FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is s...

Page 172: ...Muting Close Curtain blind time is enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the inp...

Page 173: ...FALSE in order to enable a new rising edge for the next Muting cycle Sensor Time A difference of between 2 and 5 seconds can be set for activating the sensors End Muting Time Sets the muting falling t...

Page 174: ...d but Enable must be set to 0 FALSE in order to enable a new rising edge for the next Muting cycle Direction The order in which the sensors are occupied can be set If set to BIDIR they can be occupied...

Page 175: ...S4 Muting 0 0 1 0 0 0 1 0 1 0 0 0 1 1 1 0 0 1 1 1 X 0 0 1 1 1 X 1 0 1 1 1 X 1 1 1 0 1 X 1 1 1 0 0 0 1 1 1 0 0 1 1 1 1 0 0 1 0 1 0 0 0 1 0 0 0 Blind Time Only with Muting Close Curtain blind time is e...

Page 176: ...muting set Enable to 0 FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to 0 FALSE in order t...

Page 177: ...ions However a new Override can be activated de activating ad re activating the command When the light curtain and sensors are cleared gap free or on expiry of the timeout Override ends without the ne...

Page 178: ...e command active OVERRIDE 1 during all subsequent operations However a new Override can be activated de activating ad re activating the command When the light curtain and sensors are cleared gap free...

Page 179: ...1 bit FALSE 3 Transmission of n bits with the status of the connected inputs encoded using the Manchester method State 0 Rising edge of the signal at the center of the bit State 1 Falling edge of the...

Page 180: ...ronous or 3 8 synchronous Bit duration ms Enter the value corresponding to the length of each single bit input n in the pulse train that makes up the transmission 40 ms 200 ms Step 10 ms 250 ms 0 95 s...

Page 181: ...network to reset the function block If not enabled the function block can only be reset via the local Reset_In input Enable Error Out If selected this enables the presence of the Error_Out status sign...

Page 182: ...e stop code and deactivates the output 4 The stop command generates the stop code for all Net_in and Net_out lines 5 As the end result the Net_out of all the connected nodes is in condition 0 FALSE 6...

Page 183: ...g Reset_In entrance The affected node will be restarted with its own reset The Reset_in and Network_in inputs and the Network_out output can only be mapped to the I O pins of the Master UG6911 10 LED...

Page 184: ...RO 184 0265525 16 05 19 en 101A Example of application in Category 2 according to ISO 13849 1 Network parameters for the PL calculation Architecture Cat 2 Diagnostic coverage DC 90 Reliability of Modu...

Page 185: ...RO 185 0265525 16 05 19 en 101A Example of application in Category 4 according to ISO 13849 1 Network parameters for the PL calculation Architecture Cat 4 Diagnostic coverage DC 99 PFHd of module UG 6...

Page 186: ...faults without disconnecting system power If the scheme is very complicated and requires a connection between two elements very far use the Interpage component The element Interpage out must have a na...

Page 187: ...mode use the following scheme Two outputs with one delayed in MANUAL mode Whereas the operating mode of the logical DELAY see DELAY paragraph the application must be the following The two outputs hav...

Page 188: ...TWO HAND WITH OTHER SAFETY FUNCTIONS If a two hand acts of the same output as other safety functions for example ESPE or E Stop the two hands must absolutely be released after a deactivation of the OS...

Page 189: ...rical control system SAFEMASTER PRO configuration safety parameters are provided in the SAFEAMASTER PRO Designer software report The simulation is only available with UG6911 firmware version 3 0 or hi...

Page 190: ...e PlayStep key for step by step operation and the Reset key When the simulation is reset the Time value is reset to 0 ms When you press Play to start the simulation the amount of time that has elapsed...

Page 191: ...urable Safety System SAFEMASTER PRO 191 0265525 16 05 19 en 101A The upper diagram shows the activation of the output blocks The lower diagram shows a window for UG 6917 frequency input SCHEMATIC SIMU...

Page 192: ...mulation When the simulation is complete a graph like the one shown below is automatically displayed From the graph you can print the traces displayed Print save the results in order to load them agai...

Page 193: ...d to load a template file suitably completed and once loaded to immediately start the simulation At the end of the simulation a graph is displayed with the resulting signals Load Simulation Used to lo...

Page 194: ...agram the input elements are the safety area gate and the motor start command These two signals are used as the input for an AND logic operator the result of which will be delayed by two seconds by a...

Page 195: ...gic level 1 which indicates the request to start sent by the operator The AND operator output signal OP6 rises to logic level 1 when 3000 ms have elapsed i e when the two Safety area and Start_Press i...

Page 196: ...16 signal outputs 0068284 UG 6917 002 Speed monitoring module for 2 proximity switches 0066059 UG 6917 102 Speed monitoring module for 2 proximity switches 1 TTL encoder 0066060 UG 6917 112 Speed mon...

Page 197: ...with all or some of the aforesaid instructions DOLD takes no responsibility for the solutions created by customers concerning the circuits the electrical diagrams and the chosen configuration Paramet...

Page 198: ...Configurable Safety System SAFEMASTER PRO 198 0265525 16 05 19 en 101A DECLARATION OF CONFORMITY...

Page 199: ...Configurable Safety System SAFEMASTER PRO 199 0265525 16 05 19 en 101A DECLARATION OF CONFORMITY...

Page 200: ...E DOLD S HNE KG Postfach 1251 D 78114 Furtwangen Phone 49 7723 6540 Fax 49 7723 654356 dold relays dold com www dold com User Manual 0265525 16 05 19 RV 101A...

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