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Configurable safety system SAFEMASTER PRO - Fieldbus module

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0265998 / 16.05.19 de / 101A

Process image configuration in backward compatibility

The input process image and the output process image can be configured using the Bus Configurator User
Interface software.
With this software the user can choose which subsection must be exported in the fieldbus, changing the size of
each process image and then the size used in the PLC physical memory. Once the module is connected all the
data are showed in the main window of the software.

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Summary of Contents for SAFEMASTER PRO UG 6951

Page 1: ...SAFEMASTER PRO The configurable safety system versatile and etendable User Manual Fieldbus Modules Our experience Your satefy Translation of the original manual...

Page 2: ...7 Fieldbus module UG 6957 USB 18 Fieldbus module UG 6958 MODBUS TCP IP 19 Fieldbus module UG 6959 MODBUS RTU 20 Examples of Diagnostics 21 Example 1 21 Example 3 21 Example 2 21 Example 4 21 Software...

Page 3: ...e 4 in accordance with the applicable standards However the definitive SIL and PL of the application will depend on the number of safety components their parameters and the connections that are made a...

Page 4: ...508 1 Functional safety of electrical electronic programmable electronic safety related systems Part 1 General requirements DIN EN 61508 2 Functional safety of electrical electronic programmable elect...

Page 5: ...IN RAIL BUS proprietary bus physically arranged on the rear panel of each unit Furthermore 8 inputs and 16 outputs probe controllable by Fieldbus are available The SAFEMASTER PRO DESIGNER software is...

Page 6: ...has a size of 4 bytes and allows to know the status of up to 32 outputs The priority order of the modules is as follows UG 6911 10 UG 6911 12 080 UG 6916 10 UG 6912 02 UG 6912 04 UG 6914 04 000 UG 691...

Page 7: ...of at least IP54 Connect and disconnect the module only when it is not powered The supply voltage to the units must be 24VDC 20 PELV in compliance with the standard EN 60204 1 Chapter 6 4 Do not use t...

Page 8: ...E Mechanical dimensions Description Electronic housing max 24 pole with locking latch mounting Enclosure material Polyamide Enclosure protection class IP 40 Terminal blocks protection class IP 20 Fast...

Page 9: ...a problem on the I O the system exports 2 bytes to the fieldbus with The index of the I O in question The relative diagnostic code This field indicates the number used to identify the I O with a diag...

Page 10: ...ircuit between photocells The test signal is present on two different photocells 18 Mat disconnected Wrong mat connection 19 Output inconsistent with feedback The test signal on the input is present o...

Page 11: ...led on OSSD 5 OSSD power supply missing 6 Exceeded maximum time restart 7 Feedback K1 K2 external not concruous CAT2 Applicable to modules UG6914 04 000 and UG 6914 04 008 configured in CAT2 8 Waiting...

Page 12: ...4 LEDs LED 1 LED 2 ON GREEN RUN GREEN IN FAIL RED EXT FAIL RED RED GREEN RED GREEN Internal fault microcontroller ON OFF Flashing 2 times OFF See tables of the induvidual modules Internal failure ON O...

Page 13: ...ation GREEN Slow flashing PRE OPERATIONAL PRE OPERATIONAL state RED Flashing 1 times Warning level A bus error counter has reached the warning level GREEN Flashing 1 times STOPPED STOPPED state RED Fa...

Page 14: ...ne Data exchange OFF UG 6952 not initialized State SETUP or NW_INIT GREEN Flashing Online CLEAR GREEN Initialized End of initialization NW_INIT RED Flashing 1 times Parameterization error see ref IEC...

Page 15: ...tate GREEN Normal operation Modules off State NW_INIT GREEN Flashing Online Stop connection established STOP state GREEN Flashing 1 times Diagnostic event s Diagnostic event present GREEN Flashing 2 t...

Page 16: ...ATE MEANING DESCRIPTION STATE MEANING DESCRIPTION OFF No power or no IP address OFF No power GREEN Online connected GREEN RUN state GREEN Flashing Online not connected GREEN Flashing 1 times Not confi...

Page 17: ...no power OFF No error No error or no power GREEN OPERATIONAL OPERATIONAL state RED Flashing Configuration not valid Status change requested by master not possible GREEN Flashing PRE OPERATIONAL PRE O...

Page 18: ...SAFEMASTER PRO Fieldbus module 18 0265998 16 05 19 de 101A UG 6957 USB 2 LEDs connect STATE MEANING DESCRIPTION GREEN USB connection Module connected on PC OFF No USB connection Module not connected F...

Page 19: ...TE MEANING DESCRIPTION OFF No power or no IP address OFF No power GREEN Module is in Process Active or Idle state GREEN RUN state Normal operation GREEN Flashing Waiting for connections RED Fatal erro...

Page 20: ...g or no power YELLOW Frame reception or transmission Data exchange GREEN Module initialized RED Fatal error One or more non recover able errors detected RED Fatal error One or more non recover able er...

Page 21: ...test signal The I O index and Diagnostic code show the following values 1 20 OUT_TEST error to indicate the diagnostics on input 1 of module UG 6913 16 In this example the I O index corresponds to th...

Page 22: ...951 to UG 6959 The software only allows the display of data that is transferred on the IN RAIL Bus Modul UG 6957 The software allows the bi directional data transfer In this case the operator can set...

Page 23: ...is not active e g communication with SAFEMASTER PRO Designer Once the module is connected it is recognized and the operator can configure the parameters by selecting the different areas as shown above...

Page 24: ...priority order of the modules is as follows UG 6911 10 UG 6916 10 UG 6913 16 UG 6913 08 UG 6913 12 UG 6917 The section dedicated to the safety outputs status has a size of 1 or 2 bytes and allows to k...

Page 25: ...to use the software SAFEMASTER PRO by having an UG 6911 10 master module with firmware version lower than 5 0 The user can choose which subsection must be exported in the fieldbus Once the conficurati...

Page 26: ...and the output process image can be configured using the Bus Configurator User Interface software With this software the user can choose which subsection must be exported in the fieldbus changing the...

Page 27: ...Configurable safety system SAFEMASTER PRO Fieldbus module 27 0265998 16 05 19 de 101A Examples of SAFEMASTER PRO Designer configuration as presented by the bus configurator...

Page 28: ...d for UG 6916 10 inputs The diagnostic is shown in the section reserved for input diagnostics with the index 2 and the relative diagnostic The probes on bit 6 and bit 8 are green and the relative bits...

Page 29: ...lotted screw M3 Fixing torque 0 5 0 6 Nm Max connection length 100 m Operating temperature 10 55 C Storage temperature 20 85 C Relative air humidity 10 95 Altitude 2000 m Enclosure Electronic housing...

Page 30: ...ut modules are connected to the configurable safety controller 2 Reserved Bytes are allocated as variables where necessary e g to maintain the inner sub index structure of the CANopen user defined obj...

Page 31: ...ame Length Mapping Object RxPDO 1 RxPDO 1 4 Byte 1600h TxPDO 1 TxPDO 1 94 Byte 1A00h Process data mapping PDO RxPDO Mapped object Name Index Subindex Index Subindex 1600h 01h 2101h 01h Fieldbus input...

Page 32: ...4h 2181h 02h Fieldbus input byte 1 feedback 1A00h 15h 2181h 03h Fieldbus input byte 2 feedback 1A00h 16h 2201h 04h Fieldbus input byte 3 feedback 1A00h 17h 2203h 01h Probe status byte 0 1A00h 18h 2203...

Page 33: ...Array Subindex Type Name 00h UNSIGNED8 Number of Entries 01h UNSIGNED8 Module name 02h UNSIGNED8 CPU firmware version 03h UNSIGNED8 Error code 04h UNSIGNED32 Error address 05h UNSIGNED8 Extended code...

Page 34: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Page 35: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Page 36: ...SIGNED8 Fieldbus input byte 0 feedback 02h UNSIGNED8 Fieldbus input byte 1 feedback 03h UNSIGNED8 Fieldbus input byte 2 feedback 04h UNSIGNED8 Fieldbus input byte 3 feedback Object Index 2201h Input s...

Page 37: ...Entries 01h UNSIGNED8 OSSD status byte 0 02h UNSIGNED8 OSSD status byte 1 03h UNSIGNED8 OSSD status byte 2 04h UNSIGNED8 OSSD status byte 3 Object Index 2203h Probe status Object Type Array Subindex...

Page 38: ...y default TxPDO 1 Status diagnostic feedback 8 Bytes 1800h 1A00h Part oft he standard communication set TxPDO 2 Inputs status 1 8 Bytes 1801h 1A01h Part oft he standard communication set TxPDO 3 Input...

Page 39: ...A01h 05h 2201h 05h Input status byte 4 1A01h 06h 2201h 06h Input status byte 5 1A01h 07h 2201h 07h Input status byte 6 1A01h 08h 2201h 08h Input status byte 7 1A02h 01h 2201h 09h Input status byte 8 1...

Page 40: ...UNSIGNED8 Reserved Object Index 2003h Errors data CPU 0 Object Type Array Subindex Type Name 00h UNSIGNED8 Number of Entries 01h UNSIGNED8 Module name 02h UNSIGNED8 Error code 03h UNSIGNED32 Error ad...

Page 41: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Page 42: ...8 Diagnostic index 6 0Eh UNSIGNED8 Diagnostic code 6 0Fh UNSIGNED8 Diagnostic index 7 10h UNSIGNED8 Diagnostic code 7 11h UNSIGNED8 Diagnostic index 8 12h UNSIGNED8 Diagnostic code 8 13h UNSIGNED8 Dia...

Page 43: ...e Name 00h UNSIGNED8 Number of Entries 01h UNSIGNED8 Fieldbus input byte 0 02h UNSIGNED8 Fieldbus input byte 1 03h UNSIGNED8 Fieldbus input byte 2 04h UNSIGNED8 Fieldbus input byte 3 05h UNSIGNED8 Res...

Page 44: ...1 0Dh UNSIGNED8 Input status byte 12 0Eh UNSIGNED8 Input status byte 13 0Fh UNSIGNED8 Input status byte 14 10h UNSIGNED8 Input status byte 15 Object Index 2202h OSSD status Object Type Array Subindex...

Page 45: ...SINT Input status byte 5 8 USINT Input status byte 6 9 USINT Input status byte 7 10 USINT Input status byte 8 11 USINT Input status byte 9 12 USINT Input status byte 10 13 USINT Input status byte 11 1...

Page 46: ...e used Name Class Instance Attribute Length byte Access type Fieldbus inputs A2h 101h 05h 4 Set Get System I O A2h 01h 05h 30 Get Analog data A2h 204h 05h 64 Get Errors data CPU 0 A2h 03h 05h 9 Get Er...

Page 47: ...h High byte UINT8 Input status byte 9 106h Low byte UINT8 Input status byte 10 106h High byte UINT8 Input status byte 11 107h Low byte UINT8 Input status byte 12 107h High byte UINT8 Input status byte...

Page 48: ...ic code 3 253h Low byte UINT8 Input diagnostic index 4 253h High byte UINT8 Input diagnostic code 4 254h High byte UINT8 Input diagnostic index 5 254h Low byte UINT8 Input diagnostic code 5 255h High...

Page 49: ...7 267h High byte UINT8 Output diagnostic index 8 267h Low byte UINT8 Output diagnostic code 8 268h High byte UINT8 Output diagnostic index 9 268h Low byte UINT8 Output diagnostic code 9 269h High byte...

Page 50: ...yte 3 6 Out UINT8 Input status byte 4 7 Out UINT8 Input status byte 5 8 Out UINT8 Input status byte 6 9 Out UINT8 Input status byte 7 10 Out UINT8 Input status byte 8 11 Out UINT8 Input status byte 9...

Page 51: ...8 Input status byte 11 14 Out UINT8 Input status byte 12 15 Out UINT8 Input status byte 13 16 Out UINT8 Input status byte 14 17 Out UINT8 Input status byte 15 18 Out UINT8 Fieldbus input byte 0 feedba...

Page 52: ...stem only the first 16 are available on the fieldbus Output diagnostics format Name Size Diagnostic index UINT8 Diagnostic code UINT8 A maximum of 16 OSSD diagnostics are transfered if more diagnostic...

Page 53: ...signal 16 signal outputs 0068284 UG 6917 002 Speed monitoring module for 2 proximity switches 0066059 UG 6917 102 Speed monitoring module for 2 proximity switches 1 TTL encoder 0066060 UG 6917 112 Sp...

Page 54: ...o comply with all or some of the aforesaid instructions DOLD takes no responsibility for the solutions created by customers concerning the circuits the electrical diagrams and the chosen configuration...

Page 55: ...Configurable safety system SAFEMASTER PRO Fieldbus module 55 0265998 16 05 19 de 101A DECLARATION OF CONFORMITY...

Page 56: ...Configurable safety system SAFEMASTER PRO Fieldbus module 56 0265998 16 05 19 de 101A DECLARATION OF CONFORMITY...

Page 57: ...Configurable safety system SAFEMASTER PRO Fieldbus module 57 0265998 16 05 19 de 101A NOTES www dold com...

Page 58: ...Configurable safety system SAFEMASTER PRO Fieldbus module 58 0265998 16 05 19 de 101A NOTES www dold com...

Page 59: ...Configurable safety system SAFEMASTER PRO Fieldbus module 59 0265998 16 05 19 de 101A NOTES www dold com...

Page 60: ...E DOLD S HNE KG Postfach 1251 D 78114 Furtwangen Phone 49 7723 6540 Fax 49 7723 654356 dold relays dold com www dold com User Manual Fieldbus Module 0265998 16 05 19 RV 101A...

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