r ea d opposit e swit ch st a t es.
N o te : Th e B S a n d
B LS a re in th e s a m e s w itc h h o u s in g .
B RAKE LAMP S WITCH (B LS ):
Th is swit ch pr e-
pa r es t h e CAB for a possible a n t ilock even t . Th e
CAB u ses a n ou t pu t st a t e volt a ge fr om t h e BLS
wh en t h e br a ke peda l is eit h er depr essed/r elea sed.
Th e F u sed Ign it ion Swit ch Ou t pu t cir cu it su pplies
12 volt s t o t h e BLS. A depr essed br a ke peda l will
close t h e BLS cir cu it a n d t h e BLS Ou t pu t cir cu it
su pplies 12 volt s a t t h e CAB. Wh en t h e dr iver
r elea ses t h e br a ke peda l, t h e BLS Ou t pu t cir cu it
volt a ge dr ops t o 0 volt s a n d t h e CAB sen ses t h e
br a ke peda l st a t e. Th is t ells t h e CAB wh a t posit ion
t h e br a ke peda l is cu r r en t ly in t o m a ke a n ABS
even t possible. Wh en u sin g t h e DRBIII
"
in In pu t s/
Ou t pu t s, t h e BS a n d BLS will r ea d opposit e swit ch
st a t es.
N o te : Th e B S a n d B LS a re in th e s a m e
s w itc h h o u s in g .
TRACTION
CON TROL
S YS TEM
S WITCH
(TCS S ):
Th is swit ch sign a ls t h e CAB t o eit h er t u r n
ON or OF F t h e TCS. Th e dr iver ca n t oggle t h e
TCSS, wh ich r eceives 12 volt s fr om t h e D (+) Rela y
Ou t pu t cir cu it . Depen din g on t h e posit ion of t h e
TCSS, open or closed, t h e CAB r eceives t h e TCSS
st a t e volt a ge on t h e TCS Swit ch Sen se cir cu it .
Wh en 12 volt s a r e a pplied t o t h e TCS Swit ch Sen se
cir cu it , t h e TCS is OF F. Wh en n o volt a ge is pr esen t ,
t h e TCS is ON.
WHEEL
S P EED
S EN S ORS
AN D
TON E
WHEELS :
Th e Bosch 5.7 syst em u ses on e pa ssive
WSS on ea ch wh eel. Th e sen sor m ea su r es t h e wh eel
speed by m on it or in g a r ot a t in g t on e wh eel. As t h e
t eet h of t h e t on e wh eel m ove t h r ou gh t h e m a gn et ic
field of t h e sen sor a n AC volt a ge a n d a m per a ge is
gen er a t ed. Th is sign a l fr equ en cy in cr ea ses or de-
cr ea ses pr opor t ion a lly t o t h e speed of t h e wh eel.
Th e CAB m on it or s t h is sign a l t o ch eck for a su dden
ch a n ge in sin gle or m u lt iple wh eel deceler a t ion s. If
t h e deceler a t ion of on e or m or e wh eels is n ot wit h in
a pr edet er m in ed a m ou n t , t h e CAB t a kes con t r ol for
a n t ilock a ct ion t h r ou gh t h e H CU. E a ch WSS h a s a
m a gn et ic in du ct ive pick u p coil (WSS) t h a t is
m ou n t ed t o a fixed com pon en t . Th er e is a n a ir ga p
bet ween t h e t on e wh eel a n d t h e speed sen sor a s-
sem bly. Dia gn ost ica lly, t h e coils of t h e Wh eel Speed
Sen sor s h a ve t h e sa m e a m ou n t of r esist a n ce. Wh en
m ea su r ed a cr oss t h e CAB h a r n ess con n ect or t er m i-
n a ls, t h e r esist a n ce sh ou ld be bet ween 1100 - 1800
oh m s. Refer t o ser vice m a n u a l for WSS r epla cem en t
a n d a ir ga p specifica t ion s.
Cor r ect ABS oper a t ion is depen den t on Ton e
Wh eel speed sign a l fr om t h e WSS. Th e veh icle
wh eels a n d t ir es sh ou ld a ll be t h e sa m e size a n d
t ype t o get a ccu r a t e sign a ls. In a ddit ion , a ll t ir es
sh ou ld be a t r ecom m en ded t ir e pr essu r es.
3.7.5 SELF TESTS
Th e syst em soft wa r e in clu des sever a l self t est s
t h a t a r e per for m ed ever y t im e t h e ign it ion is t u r n ed
on a n d t h e veh icle is dr iven . Som e of t h e self t est s
occu r im m edia t ely, wh ile ot h er s occu r u n der n or m a l
dr ivin g con dit ion s wh ile n ot in a n t ilock oper a t ion .
Th e CAB ch ecks con t in u ou sly for a m issin g or
er r a t ic WSS sign a ls/cir cu it s, t on e wh eels, solen oids,
pu m p m ot or or solen oid r ela y by per for m in g sever a l
t est s su ch a s: dyn a m ic, st a t ic, oh m ic, volt a ge dr op,
a n d t im ed r espon se. If a n y com pon en t exh ibit s a
fa u lt du r in g t est in g, t h e CAB will r equ est t o illu m i-
n a t e t h e ABS a n d TCS wa r n in g in dica t or s.
As a n a ddit ion a l ch eck of t h e E SP syst em , a r oa d
t est pr ocedu r e is a va ila ble on t h e DRBIII
"
. Th is
t est sh ou ld be ca r r ied ou t wh en a n y E SP com pon en t
is r epla ced in or der t o en su r e pr oper fu n ct ion . Sin ce
t h e wh eel speed sen sor s a r e r equ ir ed in pu t s t o t h e
E SP, t h is t est sh ou ld a lso be per for m ed if t h e wh eel
speed sen sor s a r e r epla ced.
F ir st , t h e br a kes a r e a pplied wit h t h e veh icle
st a t ion a r y. Th en , t h e veh icle is dr iven a t a ppr oxi-
m a t ely 6 MP H . Th e dr iver h a s t o m a ke left a n d
r igh t t u r n s, wit h a m in im u m 90 degr ee st eer in g
t u r n in g a n gle. If t h e in dica t or la m p goes ou t , ever y-
t h in g is in or der. If t h e la m p r em a in s illu m in a t ed,
t h e DRBIII
"
will displa y t h e fa u lt codes t h a t a r e
ca u sin g t h e t est t o fa il. Th e r oa d t est fu n ct ion is set
in t h e E SP con t r ol m odu le, a n d ca n on ly be dea ct i-
va t ed on ce t h er e a r e n o m or e fa u lt codes det ect ed.
Th e St eer in g An gle Sen sor m u st be in it ia lized. A
pr ocedu r e is ca r r ied ou t u sin g t h e DRBIII
"
t o
en su r e t h a t t h e m odu le det ect s t h e exa ct posit ion of
t h e sen sor. Th e sen sor m u st be ca libr a t ed a n y t im e
wh eel a lign m en t is ch a n ged, t h e st eer in g colu m n is
r em oved a n d r e-in st a lled, or t h e sen sor is r epla ced.
3.8 USING THE DRBIII
!
Refer t o t h e DRBIII
"
u ser ’s gu ide for in st r u ct ion s
a n d a ssist a n ce wit h r ea din g dia gn ost ic t r ou ble
codes, er a sin g dia gn ost ic t r ou ble codes a n d ot h er
DRBIII
"
fu n ct ion s.
3.9 DRBIII
!
ERROR MESSAGES
Un der n or m a l oper a t ion , t h e DRBIII
"
will dis-
pla y on e of on ly t wo er r or m essa ges:
— User-Requ est ed WARM Boot or User-Requ est ed
COLD Boot .
If t h e DRBIII
"
sh ou ld displa y a n y ot h er er r or
m essa ge, r ecor d t h e en t ir e displa y a n d ca ll t h e
STAR Cen t er for in for m a t ion a n d a ssist a n ce. Th is
is a sa m ple of su ch a n er r or m essa ge displa y:
4
GEN ERAL I N FORM AT I ON
Summary of Contents for 2006 Sprinter
Page 22: ...NOTES 14...
Page 23: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Page 256: ...NOTES 248...
Page 263: ...8 9 3 SWITCHES 8 9 4 SIREN C O M P O N E N T L O C A T I O N S 255 COMPONENT LOCATIONS...
Page 264: ...NOTES 256...
Page 278: ...C O N N E C T O R P I N O U T S 270 CONNECTOR PINOUTS...
Page 281: ...C O N N E C T O R P I N O U T S 273 CONNECTOR PINOUTS...
Page 283: ...C O N N E C T O R P I N O U T S 275 CONNECTOR PINOUTS...
Page 285: ...C O N N E C T O R P I N O U T S 277 CONNECTOR PINOUTS...
Page 291: ...C O N N E C T O R P I N O U T S 283 CONNECTOR PINOUTS...
Page 299: ...10 2 2 CAN BUS NETWORK S C H E M A T I C D I A G R A M S 291 SCHEMATIC DIAGRAMS...
Page 301: ...10 3 2 CABIN HEA TER MODULE CHM S C H E M A T I C D I A G R A M S 293 SCHEMATIC DIAGRAMS...
Page 303: ...10 4 INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 295 SCHEMATIC DIAGRAMS...
Page 305: ...10 5 2 SLIDING AND REAR DOORS S C H E M A T I C D I A G R A M S 297 SCHEMATIC DIAGRAMS...
Page 307: ...10 6 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 299 SCHEMATIC DIAGRAMS...
Page 308: ...10 7 RAIN SENSOR SYSTEM S C H E M A T I C D I A G R A M S 300 SCHEMATIC DIAGRAMS...
Page 312: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 316: ...NOTES iv...
Page 324: ...NOTES 8...
Page 325: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 398: ...8 2 CAB WSS C O M P O N E N T L O C A T I O N S 82 COMPONENT LOCATIONS...
Page 404: ...NOTES 88...
Page 406: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 418: ...NOTES xii...
Page 429: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 11...
Page 666: ...NOTES 248...
Page 669: ...8 4 SENSORS C O M P O N E N T L O C A T I O N S 251 COMPONENT LOCATIONS...
Page 670: ...C O M P O N E N T L O C A T I O N S 252 COMPONENT LOCATIONS 8 4 SENSORS Continued...
Page 671: ...8 5 SWITCHES C O M P O N E N T L O C A T I O N S 253 COMPONENT LOCATIONS...
Page 672: ...NOTES 254...
Page 682: ...C O N N E C T O R P I N O U T S 264 CONNECTOR PINOUTS...
Page 684: ...C O N N E C T O R P I N O U T S 266 CONNECTOR PINOUTS...
Page 686: ...C O N N E C T O R P I N O U T S 268 CONNECTOR PINOUTS...
Page 690: ...C O N N E C T O R P I N O U T S 272 CONNECTOR PINOUTS...
Page 692: ...NOTES 274...
Page 694: ...10 2 ENGINE CONTROL MODULE S C H E M A T I C D I A G R A M S 276 SCHEMATIC DIAGRAMS...
Page 695: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 277 CHARTS AND GRAPHS...
Page 696: ...NOTES 278...
Page 698: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 700: ......
Page 704: ...Fig 2 FASTENER IDENTIFICATION 4 INTRODUCTION VA...
Page 705: ...Fig 3 FASTENER STRENGTH VA INTRODUCTION 5...
Page 708: ...Fig 4 METRIC CONVERSION CHART 8 INTRODUCTION VA...
Page 710: ...Fig 5 TORQUE SPECIFICATIONS 10 INTRODUCTION VA...
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Page 1078: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMA TION VA...
Page 1079: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 VA 8W 01 WIRING DIAGRAM INFORMA TION 8W 01 3...
Page 1080: ...Fig 3 Wiring Diagram Symbols 8W 01 4 8W 01 WIRING DIAGRAM INFORMA TION VA...
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Page 1512: ...Fig 1 ENGINE COMPARTMENT LEFT FRONT 8W 91 14 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1514: ...Fig 3 FRONT COMPONENTS 1 8W 91 16 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1515: ...Fig 4 FRONT COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 17...
Page 1516: ...Fig 5 FRONT COMPONENTS 3 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1517: ...Fig 6 FRONT COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 19...
Page 1518: ...Fig 7 ENGINE COMPARTMENT LEFT 8W 91 20 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1519: ...Fig 8 ENGINE COMPARTMENT REAR VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 21...
Page 1520: ...Fig 9 INTERIOR LAMP SPLICES 8W 91 22 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1521: ...Fig 10 ENGINE COMPARTMENT OVERVIEW VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 23...
Page 1522: ...Fig 11 FUEL AND AIR COMPONENTS 8W 91 24 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1523: ...Fig 12 ENGINE AND INJECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 25...
Page 1524: ...Fig 13 ENGINE SENSORS AND INJECTORS 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1525: ...Fig 14 ENGINE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 27...
Page 1526: ...Fig 15 GLOW PLUGS AND FRONT ENGINE 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1527: ...Fig 16 TRANSMISSION VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 29...
Page 1528: ...Fig 17 FRONT CABIN 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1529: ...Fig 18 BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 31...
Page 1530: ...Fig 19 INSTRUMENT PANEL 8W 91 32 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1531: ...Fig 20 CENTER STACK SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 33...
Page 1532: ...Fig 21 INSTRUMENT PANEL SPLICES 8W 91 34 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1533: ...Fig 22 INSTRUMENT PANEL AND SHIFTER VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 35...
Page 1534: ...Fig 23 INTERIOR COMPONENTS 1 8W 91 36 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1535: ...Fig 24 INTERIOR COMPONENTS 2 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 37...
Page 1536: ...Fig 25 INTERIOR COMPONENTS 3 8W 91 38 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1537: ...Fig 26 INTERIOR COMPONENTS 4 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 39...
Page 1538: ...Fig 27 MIRRORS AND INTERIOR 8W 91 40 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1539: ...Fig 28 FUSE BLOCK NO 1 VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 41...
Page 1540: ...Fig 29 DASH INLINE CONNECTORS 8W 91 42 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1541: ...Fig 30 AJAR SWITHES LIGHTER ROOF FAN VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 43...
Page 1542: ...Fig 31 STEERING COLUMN AND PEDALS 8W 91 44 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1543: ...Fig 32 STEERING SYSTEM VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 45...
Page 1544: ...Fig 33 HVAC ASSEMBLY 8W 91 46 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1545: ...Fig 34 RESTRAINTS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 47...
Page 1546: ...Fig 35 FUSE AND RELAY BLOCKS 8W 91 48 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1547: ...Fig 36 UNDER DRIVER SEAT VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 49...
Page 1548: ...Fig 37 INTRUSION SENSORS 8W 91 50 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1549: ...Fig 38 ROOF INLINE CONNECTORS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 51...
Page 1550: ...Fig 39 ROOF A C UNIT 8W 91 52 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1551: ...Fig 40 ROOF A C RELAYS AND MODULE VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 53...
Page 1552: ...Fig 41 ROOF A C FUSES 8W 91 54 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1553: ...Fig 42 INTERIOR LAMPS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 55...
Page 1554: ...Fig 43 POWER DOOR LOCKS 8W 91 56 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1555: ...Fig 44 WINDOW MOTORS AND SPEAKERS VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 57...
Page 1556: ...Fig 45 DOORS AND TURN SIGNALS 8W 91 58 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1557: ...Fig 46 DOOR LOCK MOTOR AJAR SWITCH VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 59...
Page 1558: ...Fig 47 UNDERBODY SPLICES 8W 91 60 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1559: ...Fig 48 INTERIOR LAMPS ANTENNA VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 61...
Page 1560: ...Fig 49 BRAKE SENSORS 8W 91 62 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1561: ...Fig 50 INTERIOR BODY SPLICES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 63...
Page 1562: ...Fig 51 UNDERBODY 8W 91 64 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1563: ...Fig 52 BODY GROUNDS AND AJAR SWITCHES VA 8W 91 CONNECTOR GROUND SPLICE LOCA TION 8W 91 65...
Page 1564: ...Fig 53 REAR LIGHTING 8W 91 66 8W 91 CONNECTOR GROUND SPLICE LOCA TION VA...
Page 1570: ......
Page 1652: ......
Page 1662: ......
Page 1667: ...Fig 5 05 FRAME DIMENSIONS 1 VA FRAME BUMPERS 13 5...
Page 1668: ...Fig 6 05 FRAME DIMENSIONS 2 13 6 FRAME BUMPERS VA...
Page 1669: ...Fig 7 FRAME DIMENSIONS VA FRAME BUMPERS 13 7...
Page 1676: ......
Page 1804: ...HYDRAULIC FLOW IN REVERSE FAILSAFE 21 66 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1805: ...HYDRAULIC FLOW IN REVERSE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 67...
Page 1806: ...HYDRAULIC FLOW IN NEUTRAL DEFAULT 21 68 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1807: ...HYDRAULIC FLOW IN NEUTRAL VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 69...
Page 1809: ...HYDRAULIC FLOW IN DRIVE FAILSAFE VA AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION 21 71...
Page 1810: ...HYDRAULIC FLOW IN DRIVE FIRST GEAR 21 72 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1812: ...HYDRAULIC FLOW IN DRIVE SECOND GEAR 21 74 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1814: ...HYDRAULIC FLOW IN DRIVE THIRD GEAR 21 76 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1816: ...HYDRAULIC FLOW IN DRIVE FOURTH GEAR 21 78 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1818: ...HYDRAULIC FLOW IN DRIVE FIFTH GEAR 21 80 AUTOMA TIC TRANSMISSION NAG1 SERVICE INFORMA TION VA...
Page 1933: ...Fig 16 VEHICLE LEAD DIAGNOSIS AND CORRECTION CHART VA TIRES WHEELS 22 11...
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Page 2032: ......
Page 2152: ......
Page 2156: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Page 2160: ...NOTES iv...
Page 2169: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Page 2288: ...NOTES 128...
Page 2290: ...NOTES 130...
Page 2294: ...NOTES 134...
Page 2295: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 135 SCHEMATIC DIAGRAMS...
Page 2296: ...NOTES 136...
Page 2298: ...11 2 TRANSMISSION TEMP SENSOR C H A R T S A N D G R A P H S 138 CHARTS AND GRAPHS...
Page 2300: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...