DOCYKE Go-kart Construction Manual Download Page 1

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CONSTRUCTION

MANUAL

Go-kart

Motor power

：

200w

Battery capacity

：

18v=4Ah/6Ah

Charging time

：

2-3hours

Using time

：

1hour

AGE:

≥

4 YEARS

MAX. LOAD: 50kg
TIME TO BUILD: 1-3h
WEIGHT:30kg
DIFFICULTY level 4

Summary of Contents for Go-kart

Page 1: ...CONSTRUCTION MANUAL Go kart Motor power 200w Battery capacity 18v 4Ah 6Ah Charging time 2 3hours Using time 1hour AGE 4 YEARS MAX LOAD 50kg TIME TO BUILD 1 3h WEIGHT 30kg DIFFICULTY level 4...

Page 2: ...Contents Contents 1 Terms Conditions 2 Accessories Display 4 GK 01 construction manual 7 GK 02 construction manual 48 More Ideas 86 1...

Page 3: ...pecifically disclaim any express or implied warranty of fitness for High Risk Activities Terms Conditions YOU SHOULD CAREFULLY READ THE FOLLOWING AGREEMENT BEFORE USING THE PRODUCT USING THE PRODUCT I...

Page 4: ...r safety equipment such as a helmet knee pads and elbow pads Electrical Safety Warning Please read all safety warnings and all instructions Or may result in electric shock fire or serious injury 1 The...

Page 5: ...aring joint 3 T block 220 40x40 Profile 40mm 4 60mm 2 80mm 2 120mm 2 140m 2 160mm 2 200mm 2 240mm 2 280mm 2 320mm 2 360mm 2 Block 80 Hex bolt M6 14 4 M6 25 4 M6 35 16 M8 20 90 M8 25 24 M8 32 18 M8 40...

Page 6: ...Wench 1 Tape 1 Hex spacer 8 Spacer 8x 12xH6 18 22x 32xH2 4 22x 32xH5 4 22x 32xH10 8 Long nut M6x20 2 Hex Profile Ball bearing Left thread 2 right thread 2 Screw right thread M8x132 2 right thread M8x4...

Page 7: ...el 3 12 inch wheel brake disc 1 Battery seat 1 Charger 1 Speed handle 1 Motor mold 1 Battery 1 Brake kit 1 T34 Belt wheel fixed 1 T62 Belt wheel 1 Cable clip 16 Shock absorber 2 Go kart Accessories Di...

Page 8: ...GK 01 CONSTRUCTION MANUAL Time to build 6 hours Max weight 50Kg Go kart 7...

Page 9: ...INSTRUCTION 1 A C M6 2 B M8x20 Tighten the bolts with full force to prevent them coming loose 360mm X2 A 8...

Page 10: ...are some of the smallest parts but they also some of the most important Putting them in the right place is a key of the product 2 A C M6 2 B M8x20 Tighten the bolts with full force to prevent them com...

Page 11: ...M8X25 2 B B 10...

Page 12: ...M8x25 2 320mm 2 A Tighten bolts with full force to prevent them from coming loose 3 C 11...

Page 13: ...4 M8X20 2 A B 360mm 2 80mm The shallow one is facing up Make sure the nut is properly loaded and can be assisted by a hex wrench M8X20 2 C A 12...

Page 14: ...M8X40 2 D M8X20 2 M8 2 A 13...

Page 15: ...5 M6X35 8 Screws are required to use different lengths in different locations so be sure to follow the instruction manual and use the Hex wrench handle to tighten the screws A B C M6X35 14...

Page 16: ...6 A M6x35 2 C M6 2 B M8x25 D Tighten the bolts with full force to prevent them coming loose M8x25 E D C Tighten the bolts with full force to prevent them coming loose 280mm 140mm D C 15...

Page 17: ...7 M8X20 2 M8X20 M8X25 M8 A B 68mm 16...

Page 18: ...8 A M8X20 2 X2 B M8X20 M8X25 M8 40mm Repeat the steps to install the other side 160mm 17...

Page 19: ...two different knurled discs One for each corner ending in a 5 5 15 25 35 45 etc And one for each corner ends in a 0 10 20 30 40 etc Select the appropriate knurled discs 0 A Repeat the steps to instal...

Page 20: ...10 78mm M8X40 2 A 19...

Page 21: ...11 M8X32 3 M8 3 65 A 25 20...

Page 22: ...12 M8X20 M8 A M8X25 Assemble 2 identical components M8X20 21...

Page 23: ...13 A Assemble 2 identical components 22...

Page 24: ...14 A 27mm X2 M8X20 2 200mm M8X25 M8 X M8X20 2 60mm X X B C 30 60 M8X32 2 M8 2 23...

Page 25: ...15 M8 Assemble Left Right suspension M8X60 A Left 8X 16XH1 6 2 Right 24...

Page 26: ...16 M8X60 2 A M8X20 2 124mm B M8 2 25...

Page 27: ...17 A Assemble Left Right suspension B 26...

Page 28: ...M8X20 50mm Parallel to the suspension M8x40 136mm A B 18 27...

Page 29: ...8X 30XH2 2 Repeat this step and Assemble the other side 19 8X 12XH6 3 M8x60 M8 28...

Page 30: ...A M8X25 M8X20 5 M8 20 80mm 40mm 29...

Page 31: ...A M8X25 2 M8 2 B 21 C M8X20 D M8X32 2 M8 2 Repeat this step and Assemble the other side 35 M8X25 M8 40 30...

Page 32: ...M8x20 8X 30XH2 B M8X25 A 8X 16XH1 6 8X 12XH6 2 22 M8X50 M8 2 418mm 31...

Page 33: ...23 A 8X 30XH2 22X 32XH10 M8x20 32...

Page 34: ...Adjust the parallelism of the wheel then lock the nut to avoid loose 24 Make sure two wheels are parallel after the person sits on it 33...

Page 35: ...M8x20 A 25 M8x20 40mm 120mm 2 26 A 70mm 34...

Page 36: ...B A Pay attention to the direction M6X14 M6X20 M8X32 2 27 M8x20 25 C 35...

Page 37: ...28 A Adjust the gap between the brake disc and the brakes then tighten the screws 936mm 245mm 36...

Page 38: ...29 M8X60 A 8X 30XH2 8X 30XH2 M8X2 B 37...

Page 39: ...30 A M8X20 4 The screws are not tightened until hold tooth belt is tensioned with full force then tightened bolts well 38...

Page 40: ...M8X20 31 222mm The screws are not tightened until hold tooth belt is tensioned with full force then tightened bolts well Must using Hex wrench to tighten the screw Belt wheel Fixed 39...

Page 41: ...32 M8X20 2 8X 30xh2 2 A 22X 32xh10 40...

Page 42: ...33 M8X20 7 D A 41...

Page 43: ...34 A M8X20 Repeat this step and Assemble the other side Must using Hex wrench to tighten the screw 42...

Page 44: ...35 E Electronic governor 43...

Page 45: ...36 1000mm 44...

Page 46: ...37 M8X20 45...

Page 47: ...38 46...

Page 48: ...47...

Page 49: ...GK 02 CONSTRUCTION MANUAL Time to build 6 hours Max weight 50Kg Go kart 48...

Page 50: ...INSTRUCTION 1 M8x60 2 140mm 2 49...

Page 51: ...e bolts with full force to prevent them coming loose M8x20 2 X2 The positioning blocks are some of the smallest parts but they also some of the most important Putting them in the right place is a key...

Page 52: ...3 360mm M8x20 X2 A B M8X20 2 C M8X20 2 40mm 51...

Page 53: ...4 M6X35 2 A X2 52...

Page 54: ...5 A M8X20 4 130mm 53...

Page 55: ...6 M8 2 M8X25 2 M8 A B M8X32 Screws are required to use different lengths in different locations so be sure to follow the instruction manual and use the Hex wrench handle to tighten the screws 54...

Page 56: ...7 M8X20 A X2 B M8X20 2 40mm 160mm M8X20 2 55...

Page 57: ...8 M8 2 20 A M8x32 2 There are two types of knurled discs One can be installed in 5 15 25 etc The other can be installed in 10 56...

Page 58: ...9 M8 2 M8x20 2 A X2 B M8X25 200mm 57...

Page 59: ...10 M8x20 M8 A B M8x25 M8x25 M8 200mm C M8x20 2 58...

Page 60: ...11 M8X32 M8 3 60 A B C M8 M8X32 3 20 10 M8X20 4 59...

Page 61: ...12 M8 A M8x25 B 60mm M8X20 2 C M8X32 X2 X2 X2 M8 30 60...

Page 62: ...13 A M8X20 240mm X2 C D 38mm M8X32 M8X20 2 M8 B 67mm 60 61...

Page 63: ...14 M8x50 A 8X 16xh1 6 8X 30xh2 62...

Page 64: ...15 8x 16xh1 6 M8x60 2 M8 2 A B 63...

Page 65: ...M8X40 2 16 B A X2 M8x40 20 64...

Page 66: ...M8X60 2 17 M8 2 8X 30xh2 8X 12xh6 65...

Page 67: ...M8X20 2 18 A 30mm 66...

Page 68: ...M8x20 2 320mm 19 A B M8x20 2 280mm C D M8x20 2 67...

Page 69: ...20 A B 120mm M8x40 M8X40 C 120mm 68...

Page 70: ...21 A B M8x20 3 69...

Page 71: ...22 A M8x20 2 M8x25 B C M8x20 2 M8 80mm 70...

Page 72: ...23 A B M8x20 2 M8x25 M8x20 2 M8 71...

Page 73: ...24 A B M8x25 M8x32 2 M8 2 M8 15 72...

Page 74: ...25 A M8x60 M8 2 M8x60 M8 B 8X 16xh1 6 4 C 73...

Page 75: ...26 A M8x20 The screws are not tightened until hold tooth belt is tensioned with full force then tightened bolts well 74...

Page 76: ...27 A B M8x20 3 M8x20 3 75...

Page 77: ...M8x20 2 8X 30xh2 2 22X 32xh10 2 28 A 222mm The screws are not tightened until hold tooth belt is tensioned with full force then tightened bolts well 76...

Page 78: ...29 A M8X20 2 B 8X 30xh2 2 22X 32xh10 2 222mm 77...

Page 79: ...30 A M8X20 2 78...

Page 80: ...31 A M8X20 2 M6X14 4 M6X10 2 79...

Page 81: ...B A 32 M8X20 80...

Page 82: ...B A 33 M8X20 4 M8X20 4 81...

Page 83: ...A 34 B 82...

Page 84: ...B 35 83...

Page 85: ...36 84...

Page 86: ...37 85...

Page 87: ...More Ideas GK 03 GK 04 86...

Page 88: ...GK 05 GK 06 87...

Page 89: ...GK 07 GK 08 88...

Page 90: ...GK 09 You can find more installation drawings at our official website 89...

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