Dobinsons BU59-3541 Installation Manual Download Page 1

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Bullbar Installation Guide

Part Number: BU59-3541 & BU59-3706 & BU59-3707

Fits:

Toyota Hilux Revo 2015 on

This Bullbar will take approximately 3.5 hours to install

Tools required are

•

Spanners and socket set.

•

Screwdrivers

•

Pliers and side cutters

Dobinsons BULLBARS should be installed by a qualified installer and it is

the installer responsibility to ensure correct fitment.

Fully read and understand the instructions before beginning the installation

Dobinsons Springs and Suspension

Summary of Contents for BU59-3541

Page 1: ...install Tools required are Spanners and socket set Screwdrivers Pliers and side cutters Dobinsons BULLBARS should be installed by a qualified installer and it is the installer responsibility to ensure...

Page 2: ...heel arch edges of the bumper and also along the bottom edges of the bumper that attached the bumper to the vehicle 6 Remove the top clips that attached the under grill air damn to the top of the bump...

Page 3: ...ent 13 Remove the 2 outer bumper support brackets 14 Install the inner and outer bullbar bracket supports to each side of the chassis using the M12 fine bolts with washers for the rear 2 outer mountin...

Page 4: ...headlights 20 Drill a small hole in the air damns just in front of this to attach a cable tie to and cable tie it to stop movement 21 Install the new grill support bracket It is recommended to remove...

Page 5: ...light to confirm 28 Using the diagram at the end of this manual join the corresponding wires to original vehicle wires located in the previous step The wires can be joined by either using good quality...

Page 6: ...Install the roller fairlead into the bulbar 39 Check the poly bulbar over riders fog light and top loop bolts are tight Do not over tighten the stainless steel loop mounting bolts Do not over tighten...

Page 7: ...nature fog lights are required to provide a yellow light to allow clear fog vision For this reason Dobinsons bullbars utilise a Halogen bulb Halogen bulbs generate a considerable amount of heat to ac...

Page 8: ......

Page 9: ...is especially important in coastal and high dust areas The loops can simply be cleaned with most regular car cleaning items like a soft sponge car wash and a chamois avoid strong cleaning chemicals Li...

Page 10: ...g of the buffing wheel for best results However if no instructions are provided the following guidelines can be used A Carefully dress the buff wheel with the compound across the rotating wheel for a...