SAFETY OPERATION MANUAL
1 of 6
COPYRIGHT© 2001
ALL RIGHTS RESERVED
12/01
REV. A
FILE #: SOM0021
DOC. #: PH1005-SOM
DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE (407) 855-6161 • FAX (407) 855-6884 • WWW.DMCTOOLS.COM • E-MAIL: [email protected]
INTRODUCTION
The PH1005 Power Crimp Tool is a pneumatic / hydraulic powered version of the Tyco
®
49935 hand crimp tool. The
basic system consists of a hand held tool (PHMT1005) and the PHRPU4 Remote Power Unit. The Remote Power
Unit contains cycle control logic that assures the tool completes the crimp cycle without operator intervention.
IMPORTANT SAFETY INSTRUCTIONS / USER’S RESPONSIBILITIES
When connected together, the PHMT1005 along with the remote power unit, constitute an integrated operating
system. Under no circumstances should the crimping tool be attached to any control box or power system other than
the control unit provided (PHRPU4). It is imperative that operators using this tool system follow the noted Safety
Precautions, be alert at all times and observe the highest level of operator safety.
1. Disconnect from air supply when tool is not in use or when changing dies.
2. Keep all body parts clear of the crimping area while loading and operating the tool.
3. Restrict operation of the PH1005 system to a single operator and follow the directions on the warning labels.
4. Do not alter the tool or operate outside the guidelines specified in this data sheet.
It is the user’s responsibility to properly train and instruct all tool operators in the proper use of this tool.
The operator must be made aware of the danger of the moving parts, the possibility of serious injury to
fingers and other body parts in inserted into the crimp area; and the need to be alert and attentive at all
times while using this tool.
PREPARING TOOL FOR OPERATION (see Figure 1)
The PH1005 Power Crimp Tool consists of the PHMT1005 Crimping Tool, PHRPU4 Remote Power Unit, PHFV-
3 Foot Press (optional), and the BM-2 Bench Mount (optional). Four features used for operation or control can be
seen on the front panel of the PHRPU4 Remote Power Unit, they include the Hydraulic Quick Disconnect, Dual
Coupling Control, Single Coupling Control, and the Input Air Quick Disconnect. Use the following steps to as-
semble the separate parts:
1. Connect the hydraulic hose from the PHMT1005 Crimping Tool into the hydraulic quick disconnect on the front
panel of the PHRPU4 Remote Power Unit by pushing back on the locking ring of the hydraulic quick disconnect
and plugging the male part of the hydraulic hose into the provided area. The operator will realize the connection
has been made when the locking ring snaps into place.
2. Connect the small tool control hose from the PHMT1005 Crimping Tool to the single coupling control on the
front panel of the PHRPU4 Remote Power Unit by pushing the connecting end of hose into the fitting until the
spring clip locks into place.
3. Connect the shop air supply to the air quick disconnect by pulling back on the air hose coupling and inserting the
hose into the fitting on the PHRPU4 Remote Power Unit.
4. If PHFV-3 Foot Press is supplied, connect it to the dual coupling control by orienting the connector on the hose
so the
side marked "TOP" is up
, then press inward until the spring clips lock into place.
5. If BM-2 Bench Mount is supplied, attach it to the PHMT1005 Crimping Tool by threading the male thread of the
bench mount into the female thread on the tool. Adjust tool to appropriate working position, and lock handle on
bench mount.
EMERGENCY STOP BUTTON
The PHRPU4 Remote Power Unit is configured with an Emergency Stop Button. By pressing this button at any time
during the crimp cycle, the forward motion on the crimp tool will stop and retract to the open position. Further
operation of the system will be inhibited until this Emergency Stop Button is rotated in a clockwise direction and
PH1005
POWER CRIMP TOOL