DKS 9024-081 Page 20 Installation And Owner'S Manual Download

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9024-066-A-1-15

1.8 Positioning Operator and Chain

1.9 Attaching Operator and Chain

Operator and chain

MUST

be parallel to gate!

DoorKing recommends a
minimum of four (4) 3/8” x 2”
sleeve anchors (not supplied).

Connect Chain Bracket

to Gate.

Weld completely

around bracket. Chain nut
and chain bolt should not
protrude past gate frame.

Use bolts provided in post
mount kit.

Connect chain to chain bolt with
master link. Adjust the chain nuts to
tighten the chain. The chain should sag no
more than one (1) inch per 10 feet of travel.

Do not over tighten the chain.

Operator and
chain are NOT
parallel to gate.

Chain bracket
does NOT
align with
idler wheels.

Chain bracket

MUST

line

up with chain idler wheels!

Chain brackets

MUST

mounted so the chain
remains the same height
as it is on the idler wheels!

Connect Chain to Chain Bracket.

Attaching Operator

to Concrete Pad

Attaching Operator
to Post Mount Plate

Chain

Bracket

Lines up

with Idler

Wheels

Correct

Chain

Bracket

Height

Correct

Chain

Bracket

Height

Chain brackets

positioned

too low.

Chain
Nut

Chain Bolt

Chain Bracket

Option 2

Lock

Washer

Washers

3/8

Chain

brackets

positioned

too high.

Chain

Idler Wheels

YES

Idler Wheel
Top Position
(Front Mount
Installation)

7.75”

Master

Link

Option 1

Gate

Frame

Summary of Contents for 9024-081

Page 1: ... clos ing de vice suc h as a tim er loop se ns or or simila r de vice sh all no t be em ploy ed SERIO US IN JURY OR DEATH CL AS S CE RTIFIED TO CA N C SA C2 2 2 NO 24 7 CO NFO RMS TO AN SI U L 32 5 VEHIC ULAR GATE OPERATOR HP 53 38 2 MODEL SE RIAL VO LT S PH AS E AM PS 60 Hz MAX GAT E LO AD Doo rK ing Inc Inglew oo d CA Copyright 2009 DoorKing Inc All rights reserved Copyright 2015 DoorKing Inc Al...

Page 2: ...USE for the 9024 Overhead Gate Operator Switch Function Setting Description SW 2 Bottom 8 DIP Switches Switches 7 and 8 MUST be turned OFF for the 9024 OFF ON OFF Input Power Failure Mode Reverse Shadow Input Overlapping Dual Gates 3 4 7 and 8 Gate operates normally using ONLY battery back up power or Solar input power DO NOT USE for Solar Gate fully opens shuts down until AC power is restored OFF...

Page 3: ...gate is closing SW 1 switch 4 is ON an input to main terminal 10 eg photo beam gets obstructed will stop the gate then continue to close the gate when input is clear Used to help prevent tailgating vehicles from unauthor ized entry See page 24 for more information ON 1 2 3 4 5 6 7 8 SW 1 Operation of relay is dependent on setting of SW 1 switches 6 and 7 Relay contacts can be set for Normally Open...

Page 4: ... makes no representations or warranties with respect to this manual This manual is copyrighted all rights reserved No portion of this manual may be copied reproduced translated or reduced to any electronic medium without prior written consent from DoorKing Inc Class of Operation UL 325 Class I II III IV Type of Gate Vehicular Slide Gates Only Drive Sprocket Size 40 Chain Motor Quadra Drive DC Moto...

Page 5: ...r Assembly On Select Installations 1 11 DoorKing s Chain Tray Kit 1 12 Installation of Warning Signs SECTION 2 SOLAR INPUT POWER TO OPERATOR 20 20 21 2 1 Solar Power Connections 2 2 Power Select Jumper and Turning Power ON TABLE OF CONTENTS SECTION 4 ENTRAPMENT AND SAFETY PROTECTION 27 4 1 UL 325 Terminal Wiring 4 2 Secondary Entrapment Protection Device Locations 4 3 Loop Detectors 27 28 29 30 SE...

Page 6: ...uld be installed in this area for safety See on next page and page 28 A gap measured in the horizontal plane parallel to the roadway between a fixed stationary object nearest the roadway such as a gate support post and the gate frame when the gate is in either the fully open position or the fully closed position shall not exceed 2 1 4 inch 57 2 mm ref ASTM F2200 6 1 4 Closed Gate 2 1 4 maximum gap...

Page 7: ...horizontally or vertically project no more than is required to perform their intended function Physical Stops Permanently mounted and easily visible from either side of the gate Warning Signs Non Contact Sensors Photo Sensors 1 2 Minimizes the potential of the gate closing on vehicular or other traffic that loops cannot sense It can be installed on the secure OR non secure side of gate Helps minim...

Page 8: ...separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk...

Page 9: ...d and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them These include reversing loops inherent reversing system electric edges p...

Page 10: ...c in which unauthorized access is prevented via supervision by security personnel This table illustrates the entrapment protection requirements for each of the four UL 325 classes A Inherent entrapment protection system B1 Provision for connection of or supplied with a non contact sensor photoelectric sensor or the equivalent When used as the PRIMARY device must be monitored B2 Provision for conne...

Page 11: ...for vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive parking lot or the like VEHICULAR SWING GATE OPERATOR OR SYSTEM A vehicular gate ope...

Page 12: ...oth directions Gate End Retainer Helps stabilize the end of the gate in the open or closed position Endless Idler Assembly with Protective Cover Helps to minimize a pinch point for a 180 chain return Guide Rollers with Protective Covers Helps to minimize a pinch point on the gate Roller Bearing V Wheels with Protective Cover Helps to minimize a pinch point on the gate s wheel and V rail 1 2 Underg...

Page 13: ...ages 13 15 for specific operator mounting positions Cantilever Steel or Aluminum 1 000 lb max weight per gate Chain tray recommended for gates over 20 ft Post mount installation when using a chain tray 40 ft max gate length V Rail V Wheel Ornamental Front position with post mount and chain tray Front position with concrete pad ...

Page 14: ...shadows that do not obstruct the solar panel during the summer months will cast longer shadows in the winter which could block the panel then Wind can exert extreme pressure on the solar panel and support post Make sure they are securely fastened Dust can accumulate on the panel over time Cleaning the panel every so often is necessary to keep the system operating at its highest efficiency Snow may...

Page 15: ...n that the solar panel is oriented to TRUE SOUTH The directions of magnetic South and TRUE South differ from one another depending on geographic location The map below shows the difference between magnetic south and TRUE south for your area These charts should be used only for estimates Solar systems can vary from this information These maps do not take into account small climate changes and may n...

Page 16: ...ups Once the mounting position has been selected refer to pages 16 thru 19 for specific installation instructions Top View Idler Wheels and Chain Setup Top View Idler Wheels and Chain Setup Set operator chain idler wheels in the bottom position Optional chain tray kit may be installed See page 19 for more information Operator s chain idler wheels are factory set in the top position See page 16 and...

Page 17: ...eights Idler Wheels and Chain Setup Set one chain Idler wheel at the center and one in the bottom position Set one chain Idler wheel at the top and one in the center position Idler Wheels and Chain Setup Additional hardware required Post mount kit P N 9000 015 Endless idler assembly P N 2600 818 and additional chain 40 P N 2600 442 20 ft per box may be needed A filler post or barrier may need to b...

Page 18: ... to attach to gate This is useful with long gates It supports the chain s weight and helps prevent chain stretching Gate in Close Position Endless Idler Endless Idler Gate in Open Position Gate shown in open position Chain Tray DoorKing s Chain Tray Kit for Long Gates See page 19 for more information Gate End Retainer See page 18 for more information about endless idlers See next page and the post...

Page 19: ...t specifically for the Model 9024 P N 9000 015 The kit includes a base plate 2 posts and hardware to attach the operator to the base plate This kit will raise the operator and allow different chain heights for specific operator applications Refer to the instruction sheet provided with the kit for concrete foundation size conduit type and placement This kit is needed if a chain tray is required to ...

Page 20: ...ighten the chain Operator and chain are NOT parallel to gate Chain bracket does NOT align with idler wheels Chain bracket MUST line up with chain idler wheels Chain brackets MUST be mounted so the chain remains the same height as it is on the idler wheels Connect Chain to Chain Bracket Attaching Operator to Concrete Pad Attaching Operator to Post Mount Plate Chain Bracket Lines up with Idler Wheel...

Page 21: ...8 Make sure the endless idler assembly is securely fastened to the wall or post Depending on which type of installation will be used Extreme force will be exerted on this assembly during gate cycling Lower chain MUST be 1 inch lower than the endless idler s 180 chain return Center and Rear Mount Positions Top View Center Mount Position Side View Gate Rail Chain Bracket Chain Brackets Endless Idler...

Page 22: ...ppropriate hardware such as wood or sheet metal screws not supplied to install the warning signs 1 11 DoorKing s Chain Tray Kit The Chain tray supporting brackets can be mounted facing up as shown or facing down depending on the operator height Chain Tray Supporting Bracket Facing down Chain Tray Supporting Bracket Facing up Weep Hole Carriage Bolts For further information about the chain tray ins...

Page 23: ...when installed as close as possible to the operator Within a couple of feet Keep in mind the efficiency of the solar panel will diminish the farther away the panel is installed from the operator DO NOT install a heater kit when using solar power Cover solar panel BEFORE connecting wire to power terminal Route incoming solar power wire through the solar panel conduit and run wire to the operator s ...

Page 24: ...operator until the DIP Switches and the Limit Switches have been adjusted Damage could occur to the gate and gate operator See pages 23 25 DC Power Switch KEY SWITCH Battery Charging LED Monitor OFF ON To power up operator turn DC power switch ON Press KEY SWITCH and LEDs will light up on circuit board Important Battery Plug Note Battery Plug P2 comes from the factory unplugged and needs to be plu...

Page 25: ... See page 31 See page 30 Input LEDs should be OFF and will only illuminate when the input that is next to the LED is activated See page 31 Limit LEDs will only illuminate when the respective limit switch has been activated Loop LEDs will only illuminate when a reverse or exit loop is activated Vehicle passing over a loop Limit LEDs Battery Charging LED Monitor See page 21 Power Select Jumper See P...

Page 26: ...open Relay activates during opening and closing cycle 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Type 1 and 2 Slide Gate Operator DO NOT USE for the 9024 Swing Gate Operator DO NOT USE for the 9024 Barrier Gate Operator DO NOT USE for the 9024 Overhead Gate Operator Switch Function Setting Description SW 2 Bottom 8 DIP Switches Switches 7 and 8 MUST be turned OFF for the 9024 OFF ...

Page 27: ...for the auto close timer Switches 6 7 Relay These work in conjunction with each other and determine when the relay on the board main terminals 13 14 will be activated This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open Switch 8 Accessory Power This switch MUST be turned OFF when...

Page 28: ... board or operator will NOT function The operator normally stops a cycling gate using the open and close limits If the limits have not been set the gate could continue beyond its full open and close positions damaging the gate and operator DO NOT allow this to occur 1 2 3 4 5 6 7 8 ON SW1 1 2 3 4 5 6 7 8 ON SW1 Opening direction using ON setting Opening direction using OFF setting EXIT LOO P REV E...

Page 29: ...h directions and the limit switches must be properly adjusted before adjusting these sensors The ideal adjustment will allow the operator to move the gate through its entire travel cycle without reversing but will reverse upon contact with an obstruction with no more than 40 Lbs of force This force can be measured with a gate scale Note Push to Operate button will use Auto Close timer if turned ON...

Page 30: ...ll stop then reverse the gate to the open position during the closing direction only After the gate reverses to the open position the timer will automatically close the gate if it is turned on If the closing direction reverse edge is activated a second time prior to the gate reaching the close position the operator will stop and enter a soft shutdown condition See page 34 When the closing directio...

Page 31: ... 4 or less A reversing edge should be installed on the post or barrier for safety See page 3 for more information Photo Sensor Power Note Photo sensor power can be provided by circuit board See previous page IF the closing direction photo sensor is wired to the 10 main terminal a closing direction photo beam that gets obstructed will REVERSE the gate back to the open position Closing direction pho...

Page 32: ...ction Reversing Edge Closing Direction Reversing Edge Opening Direction Reversing Edge Opening Direction Reversing Edge If filler post is used 9 V battery operated transmitter mounted on gate Filler Post If necessary Edge Transmitter Edge Transmitter Power is limited to 250 mamps Coax Antenna Kit P N 1514 073 Com Com 24 Volt 3 Pin Remote Terminal Antenna mounted outside operator cover 24 VAC Recei...

Page 33: ... Loop Automatically opens the gate for exiting vehicles without having to use a transmitter or keypad The exit loop can be placed a minimum of 4 feet away from the reverse loop or far enough away from the gate so the gate has started opening or even completely opened by the time you drive up to it Free exit 4 3 Loop Detector Wiring To help protect the operator from accidentally closing on vehicles...

Page 34: ... Not Used 20 Pin Main Terminal 10 12 13 14 Operation of relay is dependent on setting of SW 1 switches 6 and 7 Relay contacts can be set for Normally Open NO or Normally Closed NC operation Contact rating is 1 amp maximum at 24 volts DC ON 1 2 3 4 5 6 7 8 SW 1 NC NO ON 1 2 3 4 5 6 7 8 SW 1 SW1 switch 8 MUST be OFF 24 VDC 500 mA constant power can be provided for desired accessories wired to termin...

Page 35: ... 2 Radi o Rece iver OFF If Prima ry or Single opera tor ON If Secon dary opera tor bi pa rting gates 6 OFF Prima ry power is 115 2 30 VAC input ON Prima ry power is Solar Batter y input 5 OFF Overla p bi pa rting gates is OFF ON Overla p bi pa rting gates is ON 4 3 7 8 OFF Term 10 is Rever se Input Norm al ON Term 10 is Shado w Loop Swin g Only OFF Not Used Powe r Sourc e S1 6 S1 7 OFF ON ON ON ON...

Page 36: ...MO VIN G GA TE CA N CA US E Pers ons are to keep clea r The gate is capa ble of bein g mov ed with out prio r warn ing Do not let child ren oper ate the gate or play in the gate area This entr ance is for vehi cles only Pede stria ns mus t use a sepa rate entr ance Pers ons are to read the own er s man ual and safe ty instr uctio ns For gate oper ator usin g Type D entr apm ent prot ectio n an aut...

Page 37: ...s the open position If the inherent entrapment protection gets activated during this opening cycle the gate reverses and runs back to the closed position After the inherent entrapment protection is cleared If the vehicle is still present at the exit loop a soft shutdown condition does not occur The exit loop input provides an immediate reset of the operator and the gate will again run to the open ...

Page 38: ... gate until you have verified that ALL power to operator has been shut off Pull Manual Release Handle Pull straight OUT as far as possible and then UP Manually Push Gate to Desired Position 1 Release Handle With handle in UP position slide back down to lock it in manual release position 2 3 ...

Page 39: ...tion The alarm will continue to sound for five minutes and then will chirp once every five seconds The operator reset button must be pressed or power must be removed and then reapplied to return the operator to normal operation Short alarm chirp is heard every five seconds This indicates that the operator has been in a hard shutdown condition in excess of five minutes This will continue until the ...

Page 40: ...ons from the control board to the motor or a bad control board If the motor runs in both steps above contunue troubleshooting control board and accessories Operator will not run Power LED is ON 1 Check the input indicator LEDs They should only come ON when a keying device card reader push button etc is activated If any of the input LEDs are ON continuously this will cause the gate operator to hold...

Page 41: ...ol board lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input terminal being checked If LED lights and gate opens problem is with the keying device If LED does not light replace control board Check motor as described above Check that the reverse sensitivity is properly adjusted Disconnect ...

Page 42: ...lly open gate at pre set time and days Compact clock fits inside the operator 7 day clock P N 2600 791 365 day clock P N 2600 795 208 230 VAC Heater with Fan Assembly Kit Thermostatically controlled heater and fan for cold and hot environments For 208 230 VAC input power ONLY P N 1601 197 V Wheels 4 inch and 6 inch UHMW or Steel Roller bearings or sleeve bearings Single or tandem wheel configurati...

Page 43: ...XXXX XXX DC Power Switch Solar Power Input Terminal Solar Panel NO NO NO Com Com Com Red Support Post Not Included Red Red to Pos Red to Pos Black Black Black to Neg Black to Neg To Neg To Pos Orange Orange Brown White White White Yellow Yellow Red Red PUSH TO OPERATE technician use only Remote Radio Receiver Terminal Limit Switch Limit Switch Partial Open Sensor Not Used Battery 12 V 18 Amp Hr Ba...

Page 44: ... S Glasgow Avenue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 Installation Owner s Manual Model 9024 081 Model 9024 081 Model 9024 081 Use this manual for circuit board 4100 010 Revision D or higher Solar Powered Vehicular Slide Gate Operator 9024 066 H 1 15 ...

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