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COMPRESSED AIR LINE SIZES
Compressed air lines should be sized to hold pressure drops to a minimum. When installing supply lines, use 1/4” pipe up to 25’ long, 3/8”up to 50’ 
long. Compressed air hose (not included) should be 3/8” I.D. up to 25’.
Do not use restrictive fittings such as quick connects that can ‘’starve” the Sludge Vacuum by causing excessive line pressure drop.

COMPRESSED AIR SUPPLY
The Sludge Vacuum uses normal shop air supplies of up to 100 PSIG (6.9 BAR, 689 kPa). With proper filtration and separation of dirt, moisture and oil 
from the compressed air supply, the Sludge Vacuum will run for years with no maintenance required. 
Maximum pressure is 250 PSIG (17.2 BAR. 1.72 MPa).

Use a 10 micron or smaller filter separator on the compressed air supply (Automatic Drain Filter Separator not included). 
To prevent problems associated with oil, use an oil removal filter (Oil removal Filter, not included). 
The oil removal filter should be used downstream from the automatic drain filter separator. Filters should be used close to the Sludge Vacuum, within 10 
to 15’ is best.

If air preparation units other than Diversitech models are being used, please note the following:

•  PRESSURE REGULATORS - Must be pressure relieving and rated for a supply pressure of 250 PSIG (17.2 BAR,1.72 MPa). 
        Suggested operating pressure is 5-125 PSIG (0.3-8.6BAR, 34-862kPa). Flow should be minimum 24 SCFM (680 SLPM).

•  AUTO DRAIN FILTER SEPARATORS - Must be rated for a supply pressure of 250 PSIG (17.2 BAR, 1.72 MPa) and have 5 
        micron filtration. Flow should be minimum 24 SCFM (680 SLPM).

•  OIL REMOVAL FILTERS - Must be rated for a supply pressure of 250 PSIG (17.2 BAR, 1.72 MPa) and have 0.03 micron      
        filtration. Flow should be minimum 24 SCFM (680 SLPM).

Remove the box of components and  accessories from inside the drum. Tilt the top of the Model S-WV-0001 Filter Bag 90 degrees, slipping it over the 
Filter Bag Adapter, then pull down to secure. Place the drum lid on the drum and secure in place with the locking ring. The Sludge Vacuum uses Diversitech’s 
S-WV-0005 Reversible Drum Vac (two way drum pump) to move the liquid in and out of the drum. Connect the Manual Shutoff Valve outlet to the 
compressed air inlet of the pump. The stainless steel pump assembly mounts into the small 3/4 NPT threaded hole of the drum (turning clock-wise). 
Slide the S-WV-0002 Vacuum Hose onto the barb fitting. Insert the Chip Wand at the other end of the vacuum hose.

Connect the Compressed Air Hose to the inlet of the Manual Shutoff Valve on the pump (turning clock-wise). For most applications. it will be more 
convenient to have the swivel end of the hose located near the shutoff valve. Connect the other end to a source of clean, dry compressed air.

Use a 10 micron or smaller filter separator on the compressed air supply (Automatic Drain Filter Separator not included). 
To prevent problems associated with oil, use an oil removal filter (Oil removal Filter, not included). The oil removal filter should be used downstream from 
the automatic drain filter separator. Filters should be used close to the Sludge Vacuum, with in 10’ to 15’ is best.

Place Sludge Vacuum Directional Valve Assembly onto the two fittings protruding from the lid. Secure the two quick release fittings (lever locks point 
upward when locked).

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3.5 Preparing Unit for Operation

Summary of Contents for WV-55

Page 1: ...information on this product www diversitech ca 1200 55th Avenue Montreal Quebec H8T 3J8 Tel 1 800 361 3733 Fax 1 514 631 9480 info diversitech ca READ AND SAVE THESE INSTRUCTIONS Operation Maintenanc...

Page 2: ...4 Installation 5 3 5 Preparing Unit for Operation 6 SECTION 4 OPERATION 7 4 1 To Operate Safely 7 4 2 Using The Sludge Vacuum 7 4 3 Changing The Filter Bag 8 SECTION 5 MAINTENANCE TROUBLESHOOTING 8 5...

Page 3: ...warning text to avoid the hazard 1 2 Users Responsability Improper use can be hazardous It is your responsibility to follow all applicable ANSI OSHA UL CSA National Local Fire Codes and other regulato...

Page 4: ...Connector Knob Reusable Filter Bag Model Air Consumption Water Flow Rate Sound Level Net Weight lbs Product Dimensions in SCFM SLPM GPM LPM Width in Height in Length in WV 55 Sludge Vacuum WV 55 19 5...

Page 5: ...n receiving the unit carefully examine the carton for damage during transit 2 Remove packing material 3 Avoid tipping or inverting during handling 4 The item serial number and model are listed on the...

Page 6: ...0 SLPM OIL REMOVAL FILTERS Must be rated for a supply pressure of 250 PSIG 17 2 BAR 1 72 MPa and have 0 03 micron filtration Flow should be minimum 24 SCFM 680 SLPM Remove the box of components and ac...

Page 7: ...e drum move the directional valve into the position as indicated by the label on the drum lid The Directional Valve Assembly handle extends toward the stainless steel Sludge Vac pump Turn the knob on...

Page 8: ...t it sideways The ring can then be removed from the bag holding assembly filter bag can be removed from the drum A new bag can be installed by tilting the ring and pushing it over the bag holding asse...

Page 9: ...olvent Be sure all components are dry before reassembling Note the orientation of the shim as shown in the illustration below and reinstall the threaded plug Be careful not to over tighten the threade...

Page 10: ...pied or otherwise reproduced as needed for management of maintenance records MANUFACTURER DIVERSITECH INC MODEL N SLUDGE VACUUM SERIAL N SERVICE LOCATION CONTROL N Date Description of Service Serviced...

Page 11: ...se an air gun to remove any solution and contaminants Reminder wear eye protection 2 Once the muffler assembly is removed use a pin style spanner wrench to unscrew the threaded plug 4 Clean the o ring...

Page 12: ...Spill Recovery Kit 54 Wand and Floor Tool for WV 55 S WV 0005 Replacement Reversible Drum Vac for WV 55 S WV 0006 Replacement Directional Valve Rebuild Kit for WV 55 S WV 0007 Replacement Dolly for 55...

Page 13: ...13 NOTES...

Page 14: ...14 NOTES...

Page 15: ...15 NOTES...

Page 16: ...se or use above rated capacities FREIGHT CLAIMS Shipments must be inspected upon arrival All Diversitech units are sold ex plant Therefore it is the receiver s responsibility to file any freight claim...

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