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FOOD WASTE DISPOSER 500A-HK EXCELLENT SERIES

WITH PROTECTIVE LID FOR INSTALLATION IN

WORKING BENCH OR TABLETOP

Product Description Installation Safety Operation Service

USER MANUAL

User manual in Original

Doc. ref: 500A_HK_am_en_210602
DISPERATOR AB

Tel: 08-724 0160

E-mail: [email protected]

Mälarvägen 9, 141 71 Segeltorp

Web page: www.disperator.se

Summary of Contents for 500A-HK

Page 1: ...ALLATION IN WORKING BENCH OR TABLETOP Product Description Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail in...

Page 2: ......

Page 3: ...User manual in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se...

Page 4: ...other ships when alongside or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing...

Page 5: ...6 1 3 Fixation of the Machine______________________________________________ 17 6 2 Connection of flushing water_____________________________________________ 18 6 2 1 Water pipe DN15__________________...

Page 6: ...isposer_____________________________________________ 25 8 3 Trouble Shooting_______________________________________________________ 26 8 3 1 Disposer Reduces Speed Stops or does not Start_____________...

Page 7: ...at hand where the machine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual 1...

Page 8: ...afety regulations for these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent to...

Page 9: ...ternative approach to handle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer of...

Page 10: ...e same Food waste is fed down into the machine and with water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separ...

Page 11: ...itchens onshore as well as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation in...

Page 12: ...inal Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 12 42 3 2 Technical Specification e a b c d f 170 190...

Page 13: ...d before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended storage temperature of 20 C to 60 C 4...

Page 14: ...ponent layout diagram 5 2 Food Waste Disposer Disposer with motor size and voltage according to the delivery note including rubber gasket to be placed between disposer and cone HK discharge cone inclu...

Page 15: ...ww disperator se 15 42 Start stop control unit including contactor with motor overload protector and control voltage according to the delivery note Adjustable legs 3 pcs for disposer models having mot...

Page 16: ...tanding on the floor floor plate e g beside a peeling machine dishwasher these models must be fitted with legs If legs have been ordered it is specified on the delivery note To minimize the risk of in...

Page 17: ...r so that it stands on its legs Move the disposer carefully into position under the flange of the mounting assembly Using the six screws with nuts fixate the disposer onto the flange with the 3 mm rub...

Page 18: ...N15 To provide the correct amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as th...

Page 19: ...commended that a vacuum valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re sucti...

Page 20: ...ap and all bends in the sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 150...

Page 21: ...rotected against damage by being securely fastened for example to kitchen furniture or wall bulkhead If there is a risk that the cables can be damaged for example by passing trolleys then the cables m...

Page 22: ...both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and dete...

Page 23: ...unning even though the interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock a...

Page 24: ...s e g from clams oysters crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also cau...

Page 25: ...in 5 secs 1 Press the green button 1 the disposer and flushing water starts Flush clean 2 Press the red button 0 the disposer and the flushing water will stop within 5 seconds 3 Use the main electrica...

Page 26: ...losed Also make sure that the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the st...

Page 27: ...Service Instructions 9 1 Authorization 9 2 Exploded Views and Spare Parts List for the Disposer Disconnection and reconnection of the machine to incoming water sewer service and electricity may only b...

Page 28: ...User manual in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 28 42...

Page 29: ...User manual in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 29 42...

Page 30: ...User manual in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 30 42...

Page 31: ...stationary shredder 05 1 and 2 P15 1 Hood 16 P16 4 Locking nut and washer for hood assembly 25 1 and 2 P17 1 Seal for hood flange 08 1 and 2 P18 6 Screw and nut for disposer assembly 22 1 and 2 Below...

Page 32: ...washer 35 P35 1 Coil for solenoid valve 36 P36 1 Line strainer G BSPP internal thread 37 P37 1 Start stop unit incl contactor with motor overload protector 38 P38 1 Contactor with coil 38 1 P39 1 Star...

Page 33: ...in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 33 42 P32 P33 P34 P35 P36 P37 P38 P39 P40 P17...

Page 34: ...User manual in Original Doc ref 500A_HK_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 34 42 P44...

Page 35: ...unit 4 Disconnect the water trap from the disposer outlet on the end shield P3 5 Use a trolley which lifting plate can be inserted under the disposer or alternatively a steady jack with lifting plate...

Page 36: ...er P10 by placing two crowbars opposite one another under the edge of the shredder supported by the side of the end shield P3 See photo below 13 Remove the V ring seal P8 and loosen the 4 fixing screw...

Page 37: ...ust be replaced at each dismantling 18 In Service Package 2 a disassembly screw P31 for the carrier P2 is included Use this screw on top of the carrier and screw it down This will remove the carrier f...

Page 38: ...6 8 To avoid damaging the seals P5 2pcs press each seal one at the time into position in the end shield using a tool for example a shaft end or other round bar see below photo that has the same outer...

Page 39: ...d with torque 22 Nm and for models 530 550 and 575 the axle screw is tightened with torque 44 Nm 20 Apply a thin uninterrupted string of rubber sealing compound P27 in the seat of the end shield P3 in...

Page 40: ...e with torque 9 5 Nm for models 510 515 and 520 and with 21 Nm for models 530 550 and 575 Continue the assembly of the disposer installed in cabinets from item 34 below 28 Turn the disposer upside dow...

Page 41: ...ed Be aware of the motor power supply cable so it does not get pinched and damaged 36 Make sure that the seal for the hood P17 is placed correctly before you move the disposer into position under the...

Page 42: ...ersonal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Position No P14 and P17 Spare Part No 05 and 08 in secti...

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