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2006-08 
 

 

DATA MAINTENANCE MANUAL 

 
 
 
 
 
 
 
 

Automatic Dicing/Cutting Saws 

 

DAD321 

 

DAC351 

 

DAD361 

 

DAD341 

 

DAD381 

 

SOFTWARE VERSION 5.4 SERIES 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
UHESDE*054C 

Copyright of this document is owned by Disco Corporation ("Disco").  
No part of this document may be copied or reproduced in any form 
or by any means, without the express written permission of Disco. 
Also, this document may not be disclosed or transferred to third 
parties. 

This document is printed on  recyclable  Lint-Free paper. 
- The blue paper is recyclable as used paper just like plain paper. 
- The cover paper and adhesive portions are non-recyclable. 
  (Remove the cover and adhesive portions before recycling. 
   Recycle the blue paper only.) 

Sample

Summary of Contents for DAC351

Page 1: ...ed or reproduced in any form or by any means without the express written permission of Disco Also this document may not be disclosed or transferred to third parties This document is printed on recyclable Lint Free paper The blue paper is recyclable as used paper just like plain paper The cover paper and adhesive portions are non recyclable Remove the cover and adhesive portions before recycling Re...

Page 2: ... To assure safety in the operation and maintenance of the machine it is important that you know the location of potential safety hazards It is difficult for DISCO to foresee each and every potential safety hazard However this manual carries various precautionary notes and warnings to indicate the presence of all foreseeable potential safety hazards For increased safety assurance it is therefore es...

Page 3: ...ll result in death or serious injury This symbol is used for the incident in which the damage is serious and there is high probability of occurrence WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury This symbol is used for the incident in which the damage is serious but there is not high probability of occurrence CAUTION CAUTIO...

Page 4: ...lowing precautions for at least 15 seconds for 321 351 361 or 20 seconds for 341 381 until the spindle comes to a complete stop Do not place your hands or fingers near the blade or flange Ensure that the splash cover is kept closed Driving Section Label CAUTION CAUTION It is possible that yours hands and fingers may be caught and injured by the driving section While the power is ON ensure that the...

Page 5: ... is based on the software version of 5 4 series When performing data setup or operation related to data be sure to follow the procedures set forth in this manual Definition of a manager and an operator This manual defines a manager and an operator as follows Category Applicable Personnel Job Manager Management representative The person who is responsible for overall management of machines and oper...

Page 6: ...es to be performed by operators Data Maintenance Manual Data maintenance personnel Screen contents for data entry and data entry procedures Maintenance Manual Maintenance personnel Servicing inspection and adjustment procedures to be performed by customers Technical Reference Maintenance personnel Machine specifications circuit diagrams illustrations and part lists Unit notation International Syst...

Page 7: ...341 381 Cutting section Operation control section Name Function Cutting Section Cuts workpieces Operation Control Section Keys on the operation panel are used for data entries and the function keys perform operations Also the monitor displays operation related information and microscope images in accordance with operation panel manipulation S a m p l e ...

Page 8: ...wmeter Indicates the flow rate of the wheel coolant water Disk Drive Functions as an external storage device Option accessory Pilot Lamp Indicates the machine operating status with the green and yellow lamps If an error occurs the red lamp flashes on and off Monitor Displays operating information and microscope images POWER Lamp Lights while the power is ON Key Switch Used to turn ON and OFF the m...

Page 9: ... pressure to attract the workpiece to the chuck table Flowmeter Indicates the flow rate of the wheel coolant water Splash Cover Prevents water from splashing around during spindle rotation and functions as a safety device Microscope Used to view workpieces for alignment and other purposes Monitor Displays operating information and microscope images Pilot Lamp Indicates the machine operating status...

Page 10: ...le axis Z axis Y axis Main body frame Front Name Function X axis Moves the chuck table to the right and the left Y axis Moves the spindle shaft and the microscope forward and backward Z axis Moves the spindle up and down θ axis Rotates the chuck table Spindle Shaft Section Rotates a blade at a high speed Main Body Frame Supports the machine main body S a m p l e ...

Page 11: ...ctrical system section Name Function X axis Moves the chuck table to the right and the left Y axis Moves the spindle shaft and the microscope forward and backward Z axis Moves the spindle up and down θ axis Rotates the chuck table Electrical System Section Controls machine operation Spindle Shaft Section Rotates a blade at a high speed Main Body Frame Supports the machine main body S a m p l e ...

Page 12: ...uring Operation A 5 3 Inherently Hazardous Areas and Ways to Avoid Hazards A 9 4 EMO Switch A 13 5 Power Circuit Breaker A 16 6 Interlock Mechanism A 18 6 1 Interlock Mechanism of Splash Cover A 20 7 Safety Labels A 22 B WHOM TO CONTACT IN AN EMERGENCY B 1 C GENERAL DESCRIPTION OF DATA SCREEN OPERATIONS C 1 1 Data Screen Structure C 2 2 Operation Panel C 18 2 1 Operation Panel Key Layout C 19 S a ...

Page 13: ...E INFORMATION 2 screen D 19 1 2 2 Semi auto cutting related screens D 22 1 2 2 1 SEMI AUTO CUT screen screen 2 0 DAD mode D 23 1 2 2 2 SINGLE CHANNEL ALIGNMENT screen D 25 1 3 Screens Related to Correction during Cutting D 26 1 3 1 STOP CORRECTION screen cutting correction screen D 27 1 3 2 KERF CHECK DATA 1 screen stop correction process D 29 1 3 3 KERF CHECK DATA 2 screen stop correction process...

Page 14: ... 81 1 5 1 BLADE MAINTENANCE screen screen 5 0 D 82 1 5 2 Blade replacement related screens D 83 1 5 2 1 BLADE REPLACEMENT screen screen 5 1 D 84 1 5 2 2 BLADE SELECTOR screen screen 5 1 5 D 86 1 5 3 ADJUSTMENT OF B B D Blade Breakage Detector screen screen 5 2 optional accessory D 88 1 5 4 Hairline alignment related screens D 89 1 5 4 1 HAIRLINE ALIGNMENT screen screen 5 5 D 90 1 5 4 2 HAIRLINE AL...

Page 15: ...tting data setup example 1 A B A UP B ZKEEP cutting mode D 137 2 2 1 1 Description of cutting data example 1 D 138 2 2 1 2 Procedures for data setup example 1 D 142 2 2 2 Cutting data setup example 2 AS BS AS UP BS ZKEEP cutting mode D 149 2 2 2 1 Description of cutting data example 2 D 150 2 2 2 2 Procedures for data setup example 2 D 154 2 2 3 Cutting data setup example 3 AS cutting mode multipl...

Page 16: ...ata D 222 3 2 Outline of Chuck Table Setup Operation D 230 3 3 Outline of Non contact Setup Operation Optional Accessory D 232 3 4 Outline of Sensor Calibration Setup Operation Optional Accessory D 234 3 5 Setting the Auto setup Data Optional accessory D 236 4 Operator Maintenance D 238 4 1 OPERATOR MAINTENANCE Screen Screen 6 0 D 240 4 2 Precut Data Maintenance D 242 4 2 1 PRECUT DATA LIST screen...

Page 17: ...3 4 8 10 Machine data restoring function D 304 4 8 11 Device data exchange D 305 5 Machine Maintenance D 306 5 1 MACHINE MAINTENANCE Screen Screen 7 0 D 308 5 2 Axis Idling Setup D 310 5 2 1 AXIS IDLING screen screen 7 2 D 311 5 2 2 Axis idling execution D 313 5 3 Rotation Alignment 0 Point Adjustment D 314 5 3 1 Rotation alignment through cutting D 315 5 3 1 1 Cutting a dummy work D 316 5 3 1 2 R...

Page 18: ...utions that operators should understand before operation Safety precautions that operators should observe during performing any work 3 Inherently Hazardous Areas and Way to Avoid Hazards Potentially hazardous sections and the ways to avoid hazards 4 EMO Switch Construction of the EMO Emergency OFF switch Function of the EMO switch 5 Power Circuit Breaker Construction of the power circuit breaker F...

Page 19: ...t the operators and data maintenance personnel to read the safety precautions set forth in the Data Maintenance Manual before proceeding to work Also if the worker performs various tasks direct them to read the points of note concerning the safety given in the respective manuals The written instructions for this machine are Installation manual Operation manual Data Maintenance manual Maintenance m...

Page 20: ...and machining characteristics air exhaust water drainage and contamination control disposal must be properly completed in compliance with applicable environmental protection codes Exhaust sampling port The machine requires an exhaust operation When measuring the exhaust for the machine to fulfill legal requirements use the sampling port which is provided at the location indicated below connection ...

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