Dinolift 10196 Operating Instructions Manual Download Page 24 | Manualshive

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Operating instructions • DINO 105TL

4.

STRUCTURE AND FUNCTIONS OF THE LIFT

The denominations of the machine’s essential parts and concepts, which are used later in

these instructions, are described on the following pages.

4.1. STRUCTURE OF THE LIFT

Platform

Levelling cylinder of

the platform (slave)

Telescope

cylinder

Master

cylinder

Outrigger cylinder

Outrigger

Driving device

Lifting cylinder

Turning device

Chassis

Boom support

Jockey wheel

Coupling

Boom extension 1

Boom extension 2

Hand brake

Chassis

control panel

Platform control panel

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Summary of Contents for 10196

Page 1: ...OPERATING INSTRUCTIONS Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com DINO 105TL...

Page 2: ......

Page 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 105TL 10196...

Page 4: ...M 25 4 3 OPERATING CONTROLS FOR THE FUNCTIONS 26 4 3 1 Operating controls in the chassis control centre 26 4 3 2 Operating controls for the outriggers 27 4 3 3 Operating controls in the platform contr...

Page 5: ...2 LUBRICATION PLAN 51 8 ROUTINE MAINTENANCE DURING OPERATION 52 8 1 INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 53 8 1 1 Check the condition of chassis the boom and the work platform 53 8 1 2 C...

Page 6: ...6 Operating instructions DINO 105TL BLANK...

Page 7: ...d service provider importer or manufacturer DANGER WARNING CAUTION NOTICE Read all the instructions in this manual before using the aerial work platform Make sure that you have understood all the inst...

Page 8: ...nce of the inspections and maintenance operations Observation of the occupational safety regulations and road traffic regulations This aerial work platform is NOT insulated and does not offer protecti...

Page 9: ...ional load 1 person 50 kg Max allowed sideways load caused by persons 200 N Max lateral inclination chassis 0 3 Maximum allowed gradient of ground to the side Maximum allowed gradient of ground length...

Page 10: ...10 Operating instructions DINO 105TL 2 1 DIMENSION DRAWING...

Page 11: ...22768 1 08 01 2013 _ Nro Piirr nro Nimitys Muoto Malli Materiaali Kpl 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 1 2 0 5 10 15 20 25 30 35 0 5 5 10 15 20 m ft 130 kg 286 lbs 08 01 2013 Ent Piirt Suunn...

Page 12: ...sis on the right hand side of the nameplate of the lift Following data is written on the plate EU Type Approval Number if available Serial number Total weight kg 0 Maximum allowed weight on the towing...

Page 13: ...0010277 complies with the provisions of the Machine Directive 2006 42 EC and its amendments as well as the national decree VNA 400 2008 through which they have been brought into effect as well as the...

Page 14: ...outreach 6 50 m Year of manufacture I Max lifting capacity 130 kg Boom rotation 355 Max person number 1 Support width 3 25 x 3 3 m Max additional load 50 kg Transport width 1 50 m Power supply 230 VA...

Page 15: ...olours E SAFETY AND CONTROL DEVICES 1 Safety sensors and limit switches 2 Sound signal 3 Emergency descent system B STABILITY 4 Protection of controls 1 Load plate and reach diagram 5 Symbols control...

Page 16: ...authorisation in writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and impede...

Page 17: ...he base must be taken into account when supporting the chassis Do not operate the machine while it is placed on a truck railway car floating vessel or other possibly unstable structures Ensure that th...

Page 18: ...he ladder must be locked in the upper position Never throw or drop any objects from the platform All tools must be carried inside the work platform Never leave power tools hanging by the cord outside...

Page 19: ...is difficult to use 14 17 Moderate gale All the trees are swaying It is difficult to walk against the wind NOTICE Wind speed can be significantly greater at height than at ground level Do not take too...

Page 20: ...potential hazardous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk factors which i...

Page 21: ...turning over Risk of falling Support force P D P D P D P D Smoking prohibited Keep safe distance Emergency descent Fixing point for the falling guard P D P D P D P D Open flame prohibited Keep safe di...

Page 22: ...support position before the boom is lifted Make sure that the wheels are off the ground The safety limit switches RK11 RK12 RK13 and RK14 are located on the support outriggers RK11 RK12 RK13 RK14 3 P...

Page 23: ...tion Levelling system Load holding valves Prevents the inclination of the platform in either direction 7 Emergency stop buttons Depressing the emergency stop button stops all the movements immediately...

Page 24: ...instructions are described on the following pages 4 1 STRUCTURE OF THE LIFT Platform Levelling cylinder of the platform slave Telescope cylinder Master cylinder Outrigger cylinder Outrigger Driving de...

Page 25: ...25 4 2 FUNCTIONS OF THE WORK PLATFORM Drive direction Left Right Turn counter clockwise Turn clockwise Turning the boom T e l e s c o p e Levelling the platform Lifting lowering the boom...

Page 26: ...controls in the chassis control centre LCB S16 Lever switch for turning of the boom system Piirustuksen numero VILAKONE OY Tulostus pvm Revisio Kpl kone 1 41603606 Operating the lift from the platform...

Page 27: ...27 4 3 2 Operating controls for the outriggers 1 Rear outrigger right 2 Rear outrigger left 3 Front outrigger left 4 Front outrigger right 5 Position indicator of chassis 3 4 1 2 5 1 2 3 4...

Page 28: ...starting the operation of the lift from the platform control centre UCB S4 Emergency stop S8 Lever switch for lifting of the boom system S5 Slow speed S9 Lever switch for telescope S6 High speed S10 S...

Page 29: ...lift safe Is the lighting on the worksite sufficient 2 Documents Are the Operation and Service Instructions for this lift present Manufacturer s instructions Are inspections and servicing carried out...

Page 30: ...d High density 5 49 Medium density 3 29 Loose 1 5 15 Fine sand High density 4 39 Medium density 2 20 Loose 1 10 Sand mud High density very hard to work 1 00 10 Medium density hard to work 0 50 5 Loose...

Page 31: ...ow bar jockey wheel 3 Level the chassis using the outriggers in accordance with the level gauge The air bubble must be located inside the inner ring 4 The green signal light in the chassis control cen...

Page 32: ...t or the speed selector switch is released 3 Before starting the operation lift the platform from the tow bar and turn it to the side so that you can lower the boom 4 Extend the telescope as much as i...

Page 33: ...d the platform will stop as soon as the speed selector switch or the selector switch for the movement is released Selecting the movement speed will start the engine automatically 4 With the boom sligh...

Page 34: ...rce 200N or load the platform in the vertical direction more than allowed Lowering the platform to transport position Always retract the telescope completely and turn the platform perpendicular to the...

Page 35: ...dirt snow ice etc 4 Protect the control centre and the platform from snow and ice whenever they are not in use Always keep the lift free from dirt snow etc 5 2 4 Ending the work At the end of the work...

Page 36: ...om fully 2 Lower the boom platform onto the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 3 Close the co...

Page 37: ...ition and the outriggers have been lifted to the upper position 3 Make sure that the mains cable is long enough to cover the whole travel distance 4 Press the driving devices against the wheels on bot...

Page 38: ...he towing vehicle 3 Always apply the handbrake before disconnecting the lift from the towing vehicle 4 Only use the handbrake as a parking brake or for emergency stopping 5 When transferring the lift...

Page 39: ...y as possible After having applied the parking brake push the lift backward to make the reverse automatics release the brake shoes The spring cylinder pulls the parking brake tighter and the brakes of...

Page 40: ...lift During lifting the aerial work platform must be in the transport position Remove all loose material from the top of the frame structures and the work platform before lifting Use for lifting a su...

Page 41: ...tion plan Repeat the cleaning and lubrication procedures when resuming the operation If you leave the lift standing for a longer period of time for example over the winter we recommend propping it up...

Page 42: ...de by retracting the telescope Avoid abrupt movements 4 Turn the boom away from the danger zone i e to a position where the stability of the lift is normal 5 Lower the boom If the stability has been l...

Page 43: ...o operate the system Operation 1 Retracting the telescope Turn the selector lever to the left Using the hand pump retract the telescope completely 2 Lowering the boom Turn the selector lever to the ri...

Page 44: ...ble the operation from the chassis control centre or from the platform control centre Power supply has not been activated Press the start button to activate the power supply 3 None of the boom movemen...

Page 45: ...ts of the ball coupling dirty Clean and lubricate Tow ball of the towing vehicle too large Make sure that the towing ball of the towing vehicle is the right size for the lift s tow hitch According to...

Page 46: ...46 Operating instructions DINO 105TL NOTES...

Page 47: ...47 NOTES...

Page 48: ...onsult the maintenance manual for more detailed instructions DANGER WARNING CAUTION NOTICE Under demanding conditions where moist corrosive substances or corrosive climate may speed up the deteriorati...

Page 49: ...g device and the swing movement limiter M I M 13 Tyres and tyre pressures C C I I 14 Tow hitch overrun C M I M 15 Jockey wheel slide and threads I M 16 Condition of brakes C C 17 Axle and suspension I...

Page 50: ...on The inspections of the lift must be carried out at regular intervals as long as it is in use If the lift is used under extreme conditions intervals between the inspections shall be reduced The over...

Page 51: ...51 7 2 LUBRICATION PLAN 5 8 6 10 7 5 4 2 1 11 3 9 12...

Page 52: ...lift especially carefully before services and inspections Impurities may cause serious problems for example in the hydraulic system Use original spare parts and consumables Consult the spare parts lis...

Page 53: ...Check the lights Check the condition of all the warning and signal lights as well as the road traffic lights of the trailer 8 1 4 Check the hydraulic oil level Check the hydraulic oil level with the p...

Page 54: ...rgency stop and the sound signal Test the operation of the emergency stop and the emergency descent system from the chassis control centre LCB lift the boom about 1 2 metres and extend the telescope b...

Page 55: ...55 BLANK...

Page 56: ...56 Operating instructions DINO 105TL BLANK...

Page 57: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Page 58: ...58 Operating instructions DINO 105TL NOTES...

Page 59: ...59 NOTES...

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