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Table of Contents

Safety Precautions .................................................2

General Description ...............................................3

Operation ................................................................4

Setup ....................................................................4

Preparing to Paint .................................................5

Painting .................................................................5

Pressure Relief Procedure ....................................6

Spraying .

.................................................................6

Spraying Technique ..............................................6

Practice .................................................................7

Cleanup ...................................................................8

Cleaning the Spray Tip .........................................8

Maintenance............................................................8

General Repair and Service Notes........................8

Replacing the Motor Assembly .............................9

Replacing the Gears .............................................9

Replacing the Transducer......................................10

Replacing the PRIME/SPRAY Valve......................10

Servicing the Fluid Section ...................................10

Replacing the Filters .............................................11

Parts Listings..........................................................14

Fluid Section Assembly ........................................14

Troubleshooting .....................................................16

Safety Precautions

This manual contains information that must be read

and understood before using the equipment. When you

come to an area that has one of the following symbols,

pay particular attention and make certain to heed the

safeguard.

This symbol indicates a potential hazard that may

cause serious injury or loss of life. Important safety

information will follow.

This symbol indicates a potential hazard to you or to

the equipment. Important information that tells how to

prevent damage to the equipment or how to avoid

causes of minor injuries will follow.

NOTE: Notes give important information which

should be given special attention.

Prevention:

NEVER

aim the gun at any part of the body

NEVER

allow any part of the body to touch the fluid

stream.

DO NOT

allow body to touch a leak in the fluid hose.

NEVER

put hand in front of the gun. Gloves will not

provide protection against an injection injury.

ALWAYS

lock gun trigger, shut pump off, and release

all pressure before servicing, cleaning tip or guard,
changing tip, or leaving unattended. Pressure will not
be released by turning off the motor. The PRIME/
SPRAY valve handle must be turned to PRIME to
relieve the pressure. Refer to the PRESSURE RELIEF
PRESSURE described in the pump manual.

ALWAYS

keep tip guard in place while spraying. The

tip guard provides some protection but is mainly a
warning device.

ALWAYS

remove the spray tip before flushing or

cleaning the system. Paint hose can develop leaks
from wear, kinking and abuse. Leak can inject material
into the skin. Inspect the hose before each use.

NEVER

use a spray gun without a working trigger lock

and trigger guard in place.
All accessories must be rated at or above 3200
PSI/221 BAR. This includes spray tips, guns,
extensions, and hose.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.

HAZARD: EXPLOSION ANDFIRE

- Solvent and paint

fumes can explode or ignite. Severe injury and/or
property damage can occur.

PREVENTION:

1. Provide extensive exhaust and fresh air introduction
to keep the air within the spray area free from
accumulation of flammable vapors.

2

Summary of Contents for DP-6336iB

Page 1: ...ully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instruction for future reference www dpairless com www dino power com www airlesspaintsprayer pump com 1 ...

Page 2: ...nd in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY valve handle must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PRESSURE describ...

Page 3: ... spraying flammable materials 12 Use lowest possible pressure to flush equipment Earthing Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into...

Page 4: ...onds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 7 Make sure the electrical service is 220V 50HZ 8 Plug the power cord into a properly grounded outlet at least 25 from the spray area Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this unit is new i...

Page 5: ...re to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun 12 Lock the gun by turning the gun trigger lock to the locked position 13 Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise 14 Check the entire system for ...

Page 6: ...re control knob counter clockwise to its OFF position 4 Unlock the gun by turning the gun trigger lock to the unlocked position 5 Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 6 Trigger the gun to remove any pressure that may still be in the hose 7 Lock the gun by turning the gun trigger lock to the locked positi...

Page 7: ...mely helpful in these situations Nearby objects such as automobiles outdoor furniture etc should be moved or covered whenever in the vicinity of a spray job Be careful of any other surrounding objects that could be damaged by overspray Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterclockwise to its to it...

Page 8: ...e return hose into the metal waste container 9 Turn the unit off by moving the ON OFF switch to the OFF position 10 Move the PRIME SPRAY valve up to its SPRAY position 11 Turn the unit on Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste containe...

Page 9: ...4 Remove the capacitors from their mounting clip 5 Loosen and remove the four motor mounting screws 6 Pull the motor out of the pump housing NOTE If the motor will not dislodge from the pump housing Remove the front cover plate Using a rubber mallet carefully tap on the front of the motor crankshaft that extends through the connecting rod 7 With the motor removed inspect the gears in the pump hous...

Page 10: ...loosen and remove the two pump block mounting screws 5 Pull the pump block down approximately 1 2 from the pump housing to clear the transducer 6 Slide the pump block and piston rod forward until the piston rod is out of the T slot on the connecting rod 7 Loosen and remove the four electronic pressure control EPC mounting screws 8 Pull back the EPC for access to the transducer 9 Unplug the transdu...

Page 11: ...ock Always unplug the sprayer before servicing 3 Unscrew the return hose assembly from the pump block 4 Remove the retaining clip that holds the suction set in the foot valve Pull the suction set out of the foot valve 5 Tilt the pump back for easy access to the fluid section Servicing the Valves The design of Titan s fluid section allows access to the foot valve and seat as well as the outlet valv...

Page 12: ...n itself This could cause damage to the piston and cause leakage 11 Insert the piston guide into the retainer nut Thread the retainer nut into the pump block until it is hand tight 12 Slide the piston guide tool included in the repacking kit over the top of the piston rod and insert the piston rod through the bottom of the pump block Using a rubber mallet tap the bottom of the piston rod lightly u...

Page 13: ... the new or cleaned filter into the gun body 5 Make sure the handle seal is in position and thread the handle into the gun body until secure 6 Move the gun trigger lock to the locked position NOTE Left handed threads require turning the filter clockwise to remove NOTE For more detail part number information and assembly drawings at larger scale please see the Professional Airless Gun Owner s Manua...

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Page 15: ...er cage 13 Outlet valve ball 14 Outlet valve seat 15 O ring 16 Outlet valve retainer 17 Bushing 18 Lower seal 19 Lower cage 20 Foot valve ball 21 Foot valve seat 22 O ring Item Description 23 Foot valve housing 24 Seal 25 Filter 26 Filter housing 27 PRIME SPRAY valve assembly includes items 28 38 28 Gasket 29 O Ring Viton 30 O Ring Teflon 31 Valve housing 32 O Ring Viton O Ring Teflon optional 33 ...

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