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70 Series Hazardous

Brake Instructions

DESCRIPTION

The 70 Series Brake is a direct acting, electro magnetically released, spring set unit that utilizes rotating and stationary
disc contact to supply positive braking action with quick release and setting capabilities at all times.  Brakes which are
not provided with a floor mounting bracket are intended to be mounted as an integral part of electric motors listed for
corresponding hazardous locations where the acceptability of the combinations has been determined by Underwriter’s
Laboratories, Inc.  The explosion-proof assembly is completed by assembly of the brakes to the motors.

READ THIS BULLETIN CAREFULLY BEFORE INSTALLING OR OPERATING THE
70 SERIES BRAKE.  FAILURE TO COMPLY WITH THESE INSTRUCTIONS CANCELS
ALL WARRANTIES SINCE THE SAFETY OF THE UNIT MAY BE ENDANGERED BY
IMPROPER INSTALLATION OR OPERATING PROCEDURES.

Bulletin No. BK4606 (8/07)

4740 WEST ELECTRIC AVENUE 

MILWAUKEE, WI 53219 

PHONE 414/672-7830 

FAX 414/672-5354

www. dingsco.com

MOTOR MOUNTED*

FOOT MOUNTED

MODEL

MODEL

NO.

Torque

NO.

Torque

R71010-9

10 lb. ft.

FR71010-9

10 lb. ft.

R71015-9

15 lb. ft.

FR71015-9

15 lb. ft.

R72025-9

25 lb. ft.

FR72025-9

25 lb. ft.

R73035-9

35 lb. ft.

FR73035-9

35 lb. ft.

R74050-9

50 lb. ft.

FR74050-9

50 lb. ft.

R75075-9

75 lb. ft.

FR75075-9

75 lb. ft.

*If a hazardous location brake is purchased by other than an
authorized electric motor manufacturer, a Foot Mounted brake
must be purchased to obtain the UL label.

CAUTION

DO NOT OPERATE MANUAL RELEASE
OR ENERGIZE BRAKE COIL BEFORE
INSTALLATION  IN ORDER TO PRESERVE
PRE-ALIGNMENT OF ROTATING DISCS
FOR EASE OF INSTALLATION.

USE ONLY HUB FURNISHED BY DINGS
SPECIFICALLY FOR USE IN HAZARDOUS
LOCATION BRAKES. DO NOT OPERATE
BRAKES IN EXPLOSIVE ATMOSPHERE
WITH COVER OR COVER BOLTS
REMOVED.

MANUAL RELEASE (See Figure 1)

To manually release brake, push in release knob and rotate
counterclockwise until strikes stop-pin. Brake will remain
released until release knob is pushed in and turned clockwise
or until power is restored, automatically resetting the brake.

THERMAL RELEASE

If the brake overheats, the thermal release mechanism will release
spring pressure on the friction discs, releasing brake. To reset ther-
mal release, allow brake to cool, then push in release knob (17)
and rotate clockwise until it strikes the stop-pin.  Check brake
operation as overheating may indicate a broken lead wire  or
burned out coil.

The thermal release mechanism has been calibrated at the factory
and the setting of the bimetal element and control rod MUST
NOT BE DISTURBED. If the mechanism does not function
properly, the complete pressure plate assembly (9), complete 
magnet plate assembly (3), release gears (34) and items 31
through 50 must be returned to the factory for adjustments.

G060629-006

Figure 1.

Table 1. List of Models

Summary of Contents for 70 Series

Page 1: ...ous location brake is purchased by other than an authorized electric motor manufacturer a Foot Mounted brake must be purchased to obtain the UL label CAUTION DO NOT OPERATE MANUAL RELEASE OR ENERGIZE BRAKE COIL BEFORE INSTALLATION IN ORDER TO PRESERVE PRE ALIGNMENT OF ROTATING DISCS FOR EASE OF INSTALLATION USE ONLY HUB FURNISHED BY DINGS SPECIFICALLY FOR USE IN HAZARDOUS LOCATION BRAKES DO NOT OP...

Page 2: ... surfaces of the unit from exceeding the temperature rating for the brake C OPERATING INFORMATION When the external surface of the brake approaches its temperature rating the thermal overload mechanism will automatically release the brake and hold it in the released position This prevents ignition of gases or suspended solis assuming that brake s temperature rating is less than the air ignition te...

Page 3: ...methods contained in Dings selection guide THERMAL CAPACITY Thermal capacity describes the capacity of the brake to perform the maximum number of stops without excessive heat buildup that will actuate the thermal overload mechanism or damage internal brake parts The maximum number of stops depends on the rating of the brake load to be stopped and speed from which stops are made To calculate the th...

Page 4: ... Washer W004006 008 23 Wiring Harness Guide G070218 001 24 Wiring Harness Clamp W021001 001 Item Description Part No No 25 Clamp Screw W001002 051 26 Coil 3 Phase included in item 3 H070033 26 Coil 1 Phase included in item 3 H070035 27 Insulating Washer 3 Phase G070037 001 27 Insulating Washer 1 Phase G070029 001 28 Condulet Assembly G070148 001 29 Nameplate H050020 001 30 Press Nut W003012 024 31...

Page 5: ...may be done more easily by threading a 3 8 dia by 5 long stud threaded one end 3 8 16NC into one cover bolt hole in magnet plate assembly 3 as guide Slide cover into position using stud as a guide and tap with soft mallet until cover seats Use care in assembly Insert 3 cover bolts 21 and finger tighten Remove guide stud and insert fourth cover bolt Draw up all bolts evenly and tighten until spring...

Page 6: ... Recheck alignment with dial indicator Readjust if necessary until tolerances are within limits with all bolts tight Drill eight 1 4 dia holes into mating parts and drive dowel pins F7 into place 12 Mount stop bushing F3 on shaft with clearance of 005 to 015 between bushing and bracket F1 Mount hub 14 on shaft butting firmly against stop bushing Complete mounting of brake per paragraphs 2 through ...

Page 7: ...ine up marked teeth of release gears 34 and drive gear 31 and tighten pivot stud into magnet plate 3 Install drive spring 50 and reset spring 37 Check operation of manual release mechanism Mount brake cover See Paragraphs 2 to 6 23 Alternate method of lining up release mechanism if markings not visible Turn release gears 34 clockwise until both are tight and magnet gap is fully closed Rotate relea...

Page 8: ...del Number Part Number from Pages 2 3 or 4 Part Description from Pages 2 3 or 4 On hub order bore diameter keyway dimensions On electrical parts specify voltage phase frequency REPLACEMENT BRAKE Model Number Voltage Phase Frequency Hub Bore Keyway Dimensions Mounting Horizontal or Vertical If vertical specify whether above or below motor If brake includes foot mounting bracket or adapter specify 4...

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