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Puma and Jaguar

User Manual

This manual describes how to safely complete final assembly

and includes tips for use and maintenance

English

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Summary of Contents for Jaguar

Page 1: ...Puma and Jaguar User Manual This manual describes how to safely complete final assembly and includes tips for use and maintenance English ...

Page 2: ...pick an area away from cars other cyclists obstacles or other hazards to become familiar with the controls features and performance of your new electric bike We highly recommend the purchase of the Dillenger electric bike repair toolkit It will make your setup and ongoing maintenance much easier This can be purchased online Thank you for purchasing your new Dillenger electric bike We know you ll l...

Page 3: ...check that every function and adjustment on the bike is perfect Item Check list Electric bike with front wheel and handlebars Charger box this may container other important parts Pedals left and right please note the left and right pedals are not identical Any loose boxes may container other parts such as a light if where a light is provided or purchase so please check all packaging thoroughly ...

Page 4: ...BARS CONTINUED 10 PUMA HANDLEBARS 11 PUMA HANDLEBARS CONTINUED 12 PEDALS 13 SEAT 14 BATTERY OPERATION 15 BATTERY OPERATION CONTINUED 16 IMPORTANT POINTS 17 JAGUAR CONTROLLER OPERATION 18 PUMA CONTROLLER OPERATION 19 LEAD ACID HANDLEBARS 20 CHARGING 21 MAINTENANCE 22 TROUBLESHOOTING 23 TROUBLESHOOTING CONTINUED 24 TROUBLESHOOTING CONTINUED 25 CONTACT US 26 ...

Page 5: ...imple instruction will show you how to perform the final setup Your bike may arrive in a more assembled state than what is shown here These are the steps required for most customers packaging and final assembly can vary by country In summary these are the main steps Step 1 Unpacking Unboxing Step 2 Identify the pieces that require final assembly Step 3 Handlebar alignment and fastening Step 4 Fron...

Page 6: ...you Remove the protective packaging from the bike carefully with a pair of scissors or a box cutter Make sure you don t misplace any components in the lose packaging there can be quite a lot of protective packaging used Note Model shown is the PUMA Please Note The keys will be securely fastened to the frame or handlebars of your bike Make sure you do not lose these as they are coded and a replacem...

Page 7: ...7 MAIN PARTS After you ve taken your Dillenger out of it s shipping carton you should have these parts 1 The Complete Bike 2 The Front Wheel 3 Handlebar Headstock PUMA only ...

Page 8: ...red the charger that came with the bike is the correct charger 4 Pedals and Toolkit Note These can be in the same box as the charger or fastened to the bike separately model maybe different 5 Seat Note These can be in the shipping carton or fastened to the bike separately Maybe different colour depending on model MAIN PARTS CONTINUED ...

Page 9: ...he handlebar stem onto the head tube as shown here Insert the headtube into the handlebar tube Make sure none of the cables are twisted or too tight you may have the handlebars twisted Ensure that the handlebar tube is insert such that the minimum insertion length shown above is not visible JAGUAR HANDLEBARS ...

Page 10: ...JAGUAR HANDLEBARS CONTINUED 10 Finally align the handlebars tighten allen key to desired tightness Congratulations your handlebars are now ready for use ...

Page 11: ...andlebar head stock shown below Use the allen keys to unscrew the two bolts that hold the clamp on Clamp the headstock around the handlebars where the dashed lines in hte aluminium are Retighten the headsotck using the allen keys at at an angle where the handlebars are usable PUMA HANDLEBARS 11 ...

Page 12: ...be needed to get your handlbars angled nicely for comfort Simply loosen the head stock and rotate the handlbars until a comfortable angle is acheived and retighten Align the handlebars and tighten the single allen key on the top of headstock to secure the handlebars at the desired height Check the postion of the handlebars and adjust if needed 12 ...

Page 13: ...dal is a right hand thread it will tighten by turning clockwise normal The left side pedal is a left hand thread and will tighten by turning anticlockwise opposite normal It is essential not to confuse which pedal is used where and not to cross thread the pedal If it feels too tight you might have made a mistake The simplest way of remembering is that the pedals always screw on toward the front of...

Page 14: ...the seat is a latch Use this latch to tilt the seat forward to remove battery or to help remove seat Ensure seat clamp is aligned with the groove and loosly tightened using bolt handle The seat is placed into the hole and adjusted to the desired height then the bolt handle is tightened clockwise to lock the seat in position ...

Page 15: ... crucial The battery can be removed following these steps Use the key provided to unlock the battery The key hole and charging plug is located on the bottom of the frame near the folding join The key is placed in the smaller hole of the two Turn the key from anticlockwise to unlock and clockwise to lock ...

Page 16: ...on that it was removed The base of the battery should be inserted first and pushed into the frame of the bike slowly Once the battery is reinsterted into the bike the key should be locked It is a tight fit and this may take a couple of attempts to become proficient It is very important that the battery is locked into place before you use the bike again Pull gently on the battery handle to make sur...

Page 17: ...by running the bike flat Just make sure you charge the bike after every ride Maintenence Make sure you routinely check the tightness of key fasteners nuts and bolts such as the front wheel rear wheel seat handlebars forks pedals brakes etc Battery Charge Make sure you keep the battery topped up as often as practical Charge the bike after every use at least once a month if not being used and before...

Page 18: ...on and off ensuring the key is switched on MODE Pressing this will change the controllers level of pedal assistance from LOW MED HIGH LIGHT Pressing this will turn the bikes lights on A small LED will indicate the state of the lights POWER Indicates the estimated amount of charge remaining in the battery 4 lights on meaning the highest amount of charge 1 light indicating the battery is running low...

Page 19: ...en displayable information in the bottom right hand of the screen The information togglable includes odometer voltage current time operational and RPM S Pressing this will increase the controllers level of pedal assistance Holding this button will toggle the lights on off S Pressing this will decrease the controllers level of pedal assistance Holding this button will toggle on and off the 6km h cr...

Page 20: ...LED indicates the level of charge the battery has GREEN MAX Indicates when the battery is a maximum charge or at a high level of charge YELLOW MED Indicates when the battery is at a medium charge RED MIN Indicates when the battery is approaching empty state The battery should be charged as soon as possible Please Note When riding the bike for the first time pick an area away from cars and pedstria...

Page 21: ... 5 Once one of the charger indicator lights changes from green to red the battery is fully charged There is no way to over charge the battery When it is full the charger will stop charging the battery automatically Charging time can vary from 1 to 8 hours if fully empty The battery should be charged once every month as a minimum to maintain healthy cells The best way to charge your battery is to p...

Page 22: ...ed over and above a normal bicycle One of the main things you may come across is that your spokes need to be tightened more often than a non electric wheel Our wheels use 12G and 13G spokes which handle the load and torque of these motors very well but are more susceptible to coming loose A spoke tightening tool such as the one including in the Dillenger hub motor conversion toolkit is ideal Check...

Page 23: ...s however there are some really good youtube tutorials on how to adjust spoke tension Spokes has snapped or missing Dillenger stocks spare spokes for very reasonable prices just check out our spares section online and you can find the right type and length for your product Display won t turn on unless the battery charger is plugged in Check all the connections make sure the battery is charged If t...

Page 24: ...you are going up a very steep hill with a load on the motor you will likely experience a voltage cut off if you have overloaded the controller or dropped the voltage below the low voltage cut off which is more prevalent at low power This isn t a fault with the kit it s just physics I would like my battery capacity tested Please contact Dillenger by submitting a support ticket to arrange the return...

Page 25: ...eep riding on pedal assist even after the last battery indicator bar starts blinking 3 Hills riding style other factors The ranges quoted are from real world testing with some hills and some flat areas If your commute involves a lot of hills that s going to impact on the range High powered e bikes are especially susceptible to being drained a lot more on hills If you need to purchase a second char...

Page 26: ...26 CONTACT US Dillenger Head Office 3 13 Olympic Circuit Southport QLD 4215 AUSTRALIA Tel 617 5532 9235 dillenger zendesk com www dillengerelectricbikes com Dillenger 2015 ...

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