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PL-6700 43 Series User’s Manual

4-1

This chapter explains how to install and wire the PL-6700, as well as the
cautions required both before and during installation.

 Temperature Related Cautions

Be sure to confirm that the area near the PL
will be within the allowable temperature
range. If this area’s temperature exceeds the
allowed limit, a machine breakdown can
occur.

Also, be sure that the panel’s viewing angle is
tilted no more than 30 degrees from parallel
to the operator (i.e. directly in front).

 Installation Positioning Cautions

Be sure to install the panel in an upright (verti-
cal) position.

OK

No more than 30 degrees of tilt

 0 to 40

o

C

Chapter 4

Chapter 4

Chapter 4

Chapter 4

Chapter 4

Installation and Wiring

Installation and Wiring

Installation and Wiring

Installation and Wiring

Installation and Wiring

1. Installation Cautions
2. Installing the PL
3. Wiring the PL

4-1      Installation Cautions

Summary of Contents for Pro-Face PL-6700 43 Series

Page 1: ...PL 6700 43Series Panel Computer User s Manual Digital Electronics Corporation...

Page 2: ...out the permission of the Digital Electronics Corporation 2 The information in this manual is subject to change without notice 3 This manual was written with care however if you should find any error...

Page 3: ...tant for the safe and correct use of the PL Please pay attention to these icons and follow all instructions given by them The safety icons and their meanings are Indicates a potentially hazardous situ...

Page 4: ...of the PL s internal parts immediately turn the unit s power OFF unplug the power cord and contact either your dealer or Digital Electronics Corporation Read and understand Chapter 4 Installation and...

Page 5: ...keep the unit s operation area well ventilated AvoidoperatingorstoringthePLnearchemicals orwherechemicalscancome intocontactwiththeunit SincethePL 6700 sharddiskdrive HDD isaconsumableitem i e ithasad...

Page 6: ...gital Electronics Corporation will not provide compensation for any damages occurring as a result of problems with this unit s software or hardware Important General Safety Precautions Displaying a si...

Page 7: ...ation Model No 0880044 1 If the PL is installed so as to cool itself naturally be sure to install the PL in a vertical position Also be sure that the PL is installed so that it is at least 50mm away f...

Page 8: ...1 2 3 4 1 Designates the type of protection provided 2 Indicates the degree of protection provided to the human body by the unit and the degree of protection provided by the unit s front face from pa...

Page 9: ...1 2 1 3 PL Series Code Name Explanation 1 3 Chapter 2 Specifications 2 1 General Specifications 2 1 2 1 1 Electrical Specifications 2 1 2 1 2 Environment Specifications 2 1 2 1 3 Dimensions 2 2 2 2 P...

Page 10: ...3 7 3 2 5 Installing an Expansion Board 3 9 3 2 6 Installing the IDE Slave Adaptor PL SA100 3 11 Chapter 4 Installation and Wiring 4 1 Installation Cautions 4 1 4 2 Installing the PL 4 3 4 2 1 Instal...

Page 11: ...Chapter 7 Maintenance and Inspection 7 1 Cleaning the Display 7 1 7 2 Filter Cleaning 7 2 7 3 Periodic Maintenance Check Points 7 3 Appendix 1 Hardware Configuration App 1 1 I O Mapping App 1 2 Memor...

Page 12: ...es refer to the OS maker s installation manual OS maker s Installation Manual For system setup and OS installation a PS 2 type keyboard is necessary When using Windows NT4 0 be sure to install the PL...

Page 13: ...ors Easy Front Panel Installation The PL is designed to be installed easily into the front of any panel or device It is also rugged enough for use in harsh industrial environments such as those found...

Page 14: ...oppy Disks 2 Power Cord PL 6700 Unit PL 6700T This cord is designed only for 100V use Any other voltage will require a different cable PL 6700 43 Series User s Manual English Angle Plate 1 Panel Compu...

Page 15: ...ulting from negligence of this instruction may cause injury or damage to equipment Failure to observe this instruction may cause abnormal operation of equipment or data loss Provides hints on correct...

Page 16: ...yboard Connector IrDA I F Unit Inside Front Maintenance Cover 32MB RAM Memory standard Boxes marked with a border represent optional items Boxes marked with a border represent User supplied items The...

Page 17: ...wer Unit PL PW100 Provides 5V and 12V power to expansion slots Can provide a total of 200mA of current sum of all four slots CD ROM Drive Unit PL DK200 IDE ATAPI compliant CD ROM drive unit Connection...

Page 18: ...3 HU01x PL 6700 series HDD Revision No PL 6700 s revision no F FDD Installed no char No FDD Hard Disk Type HU OS Not Installed 1 3 PL Series Panel Types 1 3 PL Series Code Name Explanation Display Typ...

Page 19: ...MEMO...

Page 20: ...ations 1 General Specifications 4 PL External Features 2 Performance Specifications 5 PL Dimensions 3 Interface Specifications 1 The front face of the GP unit installed in a solid panel has been teste...

Page 21: ...419W x 287H x 174D mm CPU MMX Pentium 200MHz Intel Corporation DRAM Equipped with 32MB 2 DIMM sockets max of 64MB BIOS AWARD PC AT Compatible Secondary Cache 512K Graphics SVGA 800 x 600 dots VESA 16...

Page 22: ...accidents can always occur Therefore be sure to back up your Hard Disk s data regularly or prepare another Hard Disk unit that can be used for backup The Hard Disk lifetime value in this manual is fo...

Page 23: ...C 3 GND 4 5 5 KEY CLK 6 NC SHIELD GND Recommended Keyboard Any PS 2 type keyboard O D Open Drain T S 3 state I O TTLIN TTL Input D sub 25 Pin Female 6 4 2 1 3 5 Mini DIN 6 pin Female 1 Output The Inpu...

Page 24: ...I 5 GND Pin No Signal Name Pin No Signal Name 1 R 9 NC 2 G 10 GND 3 B 11 NC 4 NC 12 RESERVE NC 5 GND 13 H SYNC 6 R GND 14 V SYNC 7 G GND 15 RESERVE NC 8 B GND 6 4 2 1 3 5 Mini DIN 6 pin Female D sub 9...

Page 25: ...or COM1 RS 232C Connector COM2 RS 232C Connector COM3 RS 232Cinterfaces DB9 pinmaleconnectors which allow communication with other computers or connec tion to peripheral devices HDD Cover When an HDD...

Page 26: ...100V 240V AC power cord here Power Switch Use this switch to turn the PL s power ON or OFF Half Cover When attaching the optional DIM module or other optional expansion boards you will need to remove...

Page 27: ...mm excluding projections Front Face Side View Side View Opposite Side 174 13 271 Effective Display Area W x H 287 346 2 5 PL Dimensions 2 5 PL Dimensions 1 PL 6700T General Dimensions For detailed dim...

Page 28: ...Chapter 2 Specifications PL 6700 43 Series User s Manual 2 9 Rear Face Top Face 330 2 5 PL Dimensions...

Page 29: ...over cannot be attached first and then the unit installed due to size differences When using a full sized expansion board be sure to check its dimensions and shape since they will affect the board s e...

Page 30: ...hickness of the panel is from 1 6 to 10 mm To insure that the PL s water resistance is maintained be sure to install the PL into a panel that is flat and free of scratches or dents 4 R 2 272 0 0 5 0 3...

Page 31: ...MEMO...

Page 32: ...ansion Installed inside the PL DIM Module PL EM230 64MB SDRAM Main memory module for expansion Installed inside the PL HDD Unit PL HD200 Built in type special purpose 2 5 inch HDD unit Used when repla...

Page 33: ...n Memory Be sure to use only DIM modules manufactured by Digital In stalling other DIM modules may result in either damage to or failure of the PL and will void your warranty When using Standard PC Pe...

Page 34: ...or the panel In order to perform development using the PL 6700 an additional leg sup port is supplied with the unit to stabilize it when placing it on a table top i e when the unit is not mounted in...

Page 35: ...and then the rear maintenance cover Half Cover Since DIM module sockets are easy to break be sure to install the DIM module very carefully The PL 6700 comes with a single 32MB module pre installed The...

Page 36: ...ocket s contacts are par allel Push here Alignment Slots Be sure to only push on the points shown here Pushing on any other point may cause the module to break To Remove the DIM Module When removing t...

Page 37: ...lar Part of the PL s connector see below This pinch collar must be pulled up to release the connection cable s end tab Slide collar sideways Remove FDD cable FDD Connector Cable Pinch Collar When eit...

Page 38: ...ve the HDD unit s cover and unscrew the HDD unit s 2 set screws Follow the steps given below when attaching or detaching the PL HD100 Since the PL 6700 is a precision instrument be sure not to jar or...

Page 39: ...000 Attach the Main Board connector carefully Connect to the PL HD100 HDD Connector Cable Be sure not to bend any of the HDD s connector pins while removing the cable s connector Do not use these pins...

Page 40: ...and away from the unit and then the rear maintenance cover 1 Unscrew the five 5 attachment screws used to hold the rear main tenance cover and half cover in place First remove the half cover and then...

Page 41: ...tachment screws Insert board here Expansion Board Insert board here Expansion Board 4 Remove the desired expansion slot s blank panel by unscrewing the panel s attachment screw Panel Spacer Attaching...

Page 42: ...Disconnect the PL HD100 unit from the HDD connection cable 2 Remove the HDD unit s cover and unscrew the HDD unit s two 2 set screws HDD Connection Cable PL HD100 6 Installing the IDE Slave Adaptor P...

Page 43: ...00 DC Out Connector Middle Connector Insert into main board s HDD connector PL SA100 Insert the PL HD100 connec tor here 7 Last connect the PL HD100 to the end of the cable and use the attach ment scr...

Page 44: ...reakdown can occur Also be sure that the panel s viewing angle is tilted no more than 30 degrees from parallel to the operator i e directly in front Installation Positioning Cautions Be sure to instal...

Page 45: ...dition Shock Strength When using the HDD Up to 0 5G When using the FDD Up to 1 0G When using no drives Up to 2 0G Be sure to not move the PL unit while the HDD is starting up This can lead to a machin...

Page 46: ...e Create a mounting hole Create a hole for mounting the PL like that pictured here These two items the moisture resistant packing and the mount ing brackets are required when installing the PL 2 5 PL...

Page 47: ...st be 30 degrees or less Must be 30 degrees or less OK OK OK Note Avoid placing the PL next to other devices that might cause overheating Avoid using the PL where the ambient temperature will exceed 4...

Page 48: ...slide the bracket backwards until it stops 4 Use a screwdriver to tighten the bracket s adjustment screw To ensure a high degree of moisture resistance the torque should be 0 5 to 0 6 N m Excessive to...

Page 49: ...nal is connected to the PL s frame chassis screw size M3 Rear of PL 4 3 Wiring the PL To prevent electric shocks be sure to turn the PL OFF before con necting the power cord To avoid the dangers of fi...

Page 50: ...imp Terminal Types V1 25 3 byJ S T or equivalent JIS standard part number RAV1 25 3 Crimp terminals must be the same as shown below 3 Reattach the terminal strip s transpar ent cover 3 2 mm or larger...

Page 51: ...power source PL I O device Main power source 2 Power Supply Cautions When connecting power to the PL unit s AC power terminals please be aware of the following Reference Note 4 3 Wiring the PL Fig 1 C...

Page 52: ...short as possible If the wires must be long use thick insulated wires and run them through conduits 3 Grounding Cautions 4 3 Wiring the PL Twisted pair cable PL FG Lightning surge absorber AC E1 E2 To...

Page 53: ...ust be wired separately from the power circuit cable If the power circuit cable needs to be wired together with the input output I O signal lines for any reason use shielded cables and ground one end...

Page 54: ...ON LOAD BIOS DEFAULTS LOAD SETUP DEFAULTS ESC Quit Select Item F10 Save Exit Setup Shift F2 Change Color Time DATE Hard Disk Type INTEGRATED PERIPHERALS SUPERVISOR PASSWORD USER PASSWORD IDE HDD AUTO...

Page 55: ...disk drive The selection 1 44MB 3 5in is recommended The other available settings are 720K 3 5in 1 2M 5 25in 360 5 25in 2 88M 3 5in or None The 1 44M 3 5in selection is factory set and recommended fo...

Page 56: ...tions are Expansion or Normal The Expansion selection is factory set and recommended for most users VGA Graphics Mode Designates if the display used in VGA graphics Mode shows screen data in the expan...

Page 57: ...election is factory set and recommended for most users Boot Sequence Designates the drive order used by the OS during start up The possible selections are C only A C C A C CDROM A or CDROM C A The C A...

Page 58: ...assword Entry Setup used during BIOS setup or System which is used during BIOS setup and Startup When the Supervisor Password or User Password area s password has not been designated this setting is d...

Page 59: ...us 15 6 RAS Pulse Width Refresh 6T RAS Precharge Time 5T RAS to CAS Delay 5T CAS Pulse Width FP 2T CAS Pulse Width EDO 1T RAMW AssertionTiming 3T CAS Precharge Time FP 2T CAS Precharge Time EDO 2T CP...

Page 60: ...by Speed div by Selections for this feature include 1 2 3 4 5 6 7 or 8 The 3 selection is factory set and recommended for most users HDD Ports Activity Enabled VGA Activity Disabled IRQ3 COM 2 Enabled...

Page 61: ...the Standby Mode be used The Disabled selection is factory set and recommended for most users Suspend Mode Only after Auto Configuration has been set to User Define can the Suspend Mode be used The Di...

Page 62: ...eve1 PCI IDE IRQ Map To PCI AUTO Primary IDE INT A Resources Controlled By Manual Reset Configuration Data Disabled IRQ3 assigned to Legacy ISA IRQ4 assigned to Legacy ISA IRQ5 assigned to PCI ISA PnP...

Page 63: ...igned to Only after the Resources Controlled By setting is set to Manual can the following DMA 0 assigned to DMA 7 assigned to settings be changed These settings are used for the PCI ISA PnP and Legac...

Page 64: ...ecommended for most users IDE Burst Mode Only after the Internal PCI IDE has been set to Primary can these IDE Primary Slave PIO settings be entered The two selections available are Disabled or Enable...

Page 65: ...rallel Port Address Normally use 3BC IRQ7 The selections include Disabled 3BC IRQ7 378 IRQ7 or 278 IRQ5 When any selection other than Disabled is used EPP ECP Compatible or Extended must also be selec...

Page 66: ...YPE SIZE CYLS HEAD PRECOMP LANDZ SECT0R MODE Primary Master Note Some OS like SCO UNIX must use NORMAL for Installation ROM PCI ISA BIOS 2A5IIU1C CMOS SETUP UTILITY AWARD SOFTWARE INC Select Primary M...

Page 67: ...matting of the hard disk Normally unused ROM PCI ISA BIOS 2A5IIU1C CMOS SETUP UTILITY AWARD SOFTWARE INC Primary Master 1632 3162 16 65535 3161 63 Auto Primary Slave 0 0 0 0 65280 0 Auto Detecting HDD...

Page 68: ...re not supported by the standard version of Windows 95 or WindowsNT This chapter describes the contents of the PL s additional program files hereafter referred to as PL Software The following addition...

Page 69: ...MEMO...

Page 70: ...a mechanical pencil or screwdriver to push on the display This could damage the unit Use the screen protection sheet when us ing the PL in extremely dirty or dusty ar eas Neutral detergent Maintenance...

Page 71: ...ts water resistance Be sure to change the gasket periodically or when scratches or dirt become visible Important Reference About the Moisture Resistant Gasket 1 Remove the cooling fan cover s two 2 at...

Page 72: ...n Conditions Is the connection cable firmly connected not loose Are any bolts or screws loose Are there any flaws or tears in the moisture resistant packing Display Conditions Isthedisplaybrightenough...

Page 73: ...MEMO...

Page 74: ...upt controller 8259A 0040H 005FH System timer 8254 0060H 006FH Keyboard H8 3332 0070H 007FH Real time clock NMI mask 0080H 009FH DMA bank register 00A0H 00BFH Interrupt controller 8259A 00C0H 00DFH DM...

Page 75: ...Address 16EH is used by the PL system do not assign it to other devices Sw1 to Sw4 Circuit board switch SW s lead CPU Fan H normal L Fan alarm Power Fan H Fan alarm L normal Bit7 Bit6 Bit5 Bit4 Bit3 B...

Page 76: ...3 BIOS ROM 80 KB DRAM area 64 MB BIOS ROM 80 KB Extended ROM area 1 VGA BIOS V RAM Main memory 640 KB 4000000H 100000H 0EC000H 0A0000H 000000H 0C0000H 0CC000H 2 Memory Mapping 1 This area is reserved...

Page 77: ...cade from controller 2 IRQ 3 Serial port 2 COM2 General Use port IRQ 4 Serial port 1 COM1 General Use port IRQ 5 Available to User IRQ 6 Floppy disk controller IRQ 7 Parallel port 1 LPT1 Printer port...

Page 78: ...l Communication This section explains how to perform serial communications with the PL RS 232C COM1 COM2 COM3 Cable Connections 1 CD 1 FG 1 CD 1 FG 2 RD 2 SD 2 RD 2 SD 3 TD 3 RD 3 TD 3 RD 4 DTR 4 RTS...

Page 79: ...Cable Connections Printer 36 pin connector PL Dsub 25 pin male connector 11 1 STROBE 19 14 AUTOFD 12 2 DATA 0 20 15 ERROR 13 3 DATA 1 21 16 INIT 14 4 DATA 2 22 17 SLCTIN 15 5 DATA 3 23 18 GND 16 6 DA...

Page 80: ...inate 0 319 639 Y coordinate 0 199 Y coordinate in new graphic mode 0 XXX Light pen line position in character units Light pen column position in character units Switching active page AH AL 05h Page N...

Page 81: ...H CX DX 0Ch Attribute Page No X coordinate Y coordinate Reading point in graphic mode AH BH CX DX 0Dh Page No X coordinate Y coordinate AL Attribute Writing character attribute at cursor position and...

Page 82: ...ting pallet page AH AL BL BH 10h 13h 01h Expansion pallet page No Reading expansion pallet register AH AL BX 10h 15h Expansion pallet register to read Reading block in expansion pallet register AH AL...

Page 83: ...in user defined table 8 x 14 dot font registration PC character set inside video BIOS ROM Video controller auto set AH AL BL 11h 11h Character generator bank No 8 x 8 dot font registration PC characte...

Page 84: ...4 Return 8 x 8 font 80h address with 4 ES BP register 5 Reserved CX DL ES BP Number of vertical bits per character Number of lines per screen 1 Address of data specified in BH Performance selection Re...

Page 85: ...racter in character string Top address in character string Character output and attribute selection without cursor movement AH AL BH CX DH DL ES BP 13h 02h Page No Number of characters Starting line p...

Page 86: ...ss of data save area AL 1Ch Successfully executed Status save as AH AL CX ES BX 1Ch 02h Request status Bit 0 Video hardware status Bit 1 Video BIOS data area Bit 2 Expansion pallet register ssave rest...

Page 87: ...n Timer overflowed Hard disk status table Status Description 00h 01h 02h 04h 07h 08h 10h 20h 40h 80h BBh Successfully completed Wrong command sent Cannot find address mark Cannot find requested sector...

Page 88: ...No Insignificant 8 bits Track Cylinder No Significant 2 bits Bits 7 8 Head No Drive No Top address in format data table CY AH 0 Successfully completed 1 Error Status Reading drive parameters AH DL 08...

Page 89: ...Floppy disk unchanged 02h Disk was changed 03h Hard disk Media change check AH DL 16h Drive No AH 00h Disk unchanged 01h Inconsistent parameter 06h Disk was changed Carry bit ON 80h Drive not ready Se...

Page 90: ...Port No AH Line control status Bit 7 Time over error Bit 6 Transmission shift register empty Bit 5 Transmission hold register empty Bit 4 Break detected Bit 3 Framing error Bit 2 Parity error Bit 1 Ov...

Page 91: ...sec units CY 0 Successfully completed 1 Already triggered or not supported Transmitting memory block in protect mode AH ES SI 87h Top address in descriptor ZF CY AH 1 Successfully completed 1 Error 0...

Page 92: ...ary code AL 00h Successfully completed 01h No available space in buffer CY 1 Wiring data by key input 101 AXkeyboard compatible AH 10h AH AL Secondary code Primary code Character code Data check by ke...

Page 93: ...BCD Summertime option 0 or 1 End status 0 Successfully completed 1 Error Setting time AH CH CL DH DL 03h Hours BCD Minutes BCD Seconds BCD Summertime option 0 or 1 Reading date AH 04h CH CL DH DL CY...

Page 94: ...onnecting the power cord 4 6 connection cable 7 3 Constant voltage transformer 4 8 INDEX corrosive gas 7 3 corrosive gases 4 4 CPU Internal Cache 5 4 crime prevention devices pref iii crimp terminals...

Page 95: ...ion Boards 3 3 Installing the DIM Module 3 4 Installing the FDD Unit 3 6 Installing the HDD Unit 3 7 Installing the IDE Slave Adaptor 3 11 Installing the PL 4 3 insulating transformer 4 8 INTEGRATED P...

Page 96: ...7 pre set 5 1 Primary Master 5 2 Primary Slave 5 2 Printer Connector LPT1 2 6 Printer Interface pref vii 2 4 Prior To Using the PL pref xi Protection sheet 7 1 PS 2 type keyboard 2 4 PS 2 type keyboa...

Page 97: ...dex PL 6700 43 Series User s Manual IV Video Off method 5 7 Video Off Option 5 7 Virus Warning 5 4 W weight 2 1 warranty 3 2 water resistance 2 11 Windows NT 6 1 Windows NT driver 1 2 Wiring the PL 4...

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