Digital Electronics Corporation Pro-face Flex Network FN-X16TS11 User Manual Download

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4-2

Flex Network User Manual

Chapter 4 - Problems and Solutions

4.1.2 Error Code Display

The #IOStatus values, which are the GLC system variables, indicate the I/O driver
error codes. By displaying an error code on the GLC screen, troubleshooting can
be performed quickly.

The following is an example of an error code display application.

Application Example

(1) Create the I/O system diagnosis button.

(2) Create a ladder logic program so that, when the [System Diagnosis] button is

pressed, the system status will be displayed as an error code.

Line Monitor

Production Control

Progress Monitor

Maintenance

Document Control

System Diagnosis

System Status

Error Occurred: Error Code: F841

A system error occurred.

An error code -

#IOStatus value

will be displayed.

Summary of Contents for Pro-face Flex Network FN-X16TS11

Page 1: ...Flex Network User Manual Digital Electronics Corporation ...

Page 2: ...anual in whole or in part except for the user s personal use without the express permission of Digital Electron ics Corporation of Japan 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact Digital Electronics Corporation and inform us of your fin...

Page 3: ...1 2 1 1 Electrical 2 1 2 1 2 Environmental 2 2 2 1 3 Structural 2 3 2 2 Performance Specifications 2 4 2 2 1 Data Transfer Settings 2 4 2 2 2 Flex Network I O Unit Input Ouput 2 4 2 3 Input Output Circuit Drawings 2 10 2 4 Part Names and Features 2 17 2 4 1 Flex Network I F Unit 2 17 2 4 2 Flex Network I O Unit 2 18 2 5 Dimensions 2 21 2 5 1 Flex Network I F Unit 2 21 2 5 2 Flex Network I O Unit 2...

Page 4: ...work Data Transfer Cable 3 5 3 2 2 Connecting the Power Cord 3 8 3 2 3 Connecting the I O Cable 3 9 3 2 4 General Cautions 3 11 CHAPTER 4 PROBLEMS AND SOLUTIONS 4 1 Problem Solving 4 1 4 1 1 Prior to Troubleshooting 4 1 4 1 2 Error Code Display 4 2 4 1 3 Troubleshooting 4 3 INDEX ...

Page 5: ...lear power control devices electric power devices aerospace equipment medical life support equipment or transportation ve hicles please contact your local Pro face distributor This guide contains a variety of safety markings for safe and correct operation of this Unit Please read this installation guide and any related manuals carefully to fully understand how to correctly use this Unit s function...

Page 6: ...er inside this Unit s case Otherwise a malfunction failure electric shock or fire may occur When disposing of this Unit it should be processed ac cording to your country s industrial waste disposal laws CAUTIONS Prior to installing removing wiring and conducting main tenance or inspections be sure to disconnect power to this Unit to prevent an electric shock or fire Do not disassemble or remodel t...

Page 7: ...trument do not store or use it in locations where excessive shocks or vibration may occur Avoid covering this Unit s ventilation holes or operating it in an environment that may cause it to overheat Avoid operating this Unit in locations where sudden temperature changes can cause condensation to form inside the Unit Do not use paint thinner or organic solvents to clean this Unit General Precaution...

Page 8: ... ladder logic development software 1 N Indicates a multi link type connection is used GLC Generic name for the GLC Series of Graphic Logic Controllers made byDigital Electronic Corporation In this manual it also indicates LogiTouch Series units System Name Unit Name Model No Rating Memo GLC100 FN11 Standard Unit GLC100 FN41 UL c UL CSA Approved CE Marked Unit FN X16TS11 Standard Unit FN X16TS41 UL...

Page 9: ... the Flex Network General Name Unit Name Model No Memo GLC100L GLC100 LG41 24V GLC100S GLC100 SC41 24V GLC300S GLC300 TC41 24V Requires Flex Network I F Unit and Bus Con version Unit GLC2300L GLC2300 LG41 24V GLC2300T GLC2300 TC41 24V GLC2400 Series GLC2400T GLC2400 TC41 24V GLC2600 Series GLC2600T GLC2600 TC41 24V LogiTouch Type B GLC150 BG41 FLEX 24V LogiTouch Type C GLC150 BG41 RSFL 24V Require...

Page 10: ... at least 100 mm away from any adjacent structures or equipment If these requirements are not met the heat generated by the GLC s internal components may cause the unit to fail to meet UL c UL standard requirements UL1604 Conditions of Acceptability and Handling Cautions 1 Power input and output I O wiring must be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National...

Page 11: ...used as a built in component of an end use product If this Unit is installed so as to cool itself naturally be sure to install it on a vertical DIN rail or to a vertical panel via attachment holes Also be sure that this Unit is mounted at least 100 mm away from any adjacent structures or equipment If these requirements are not met the heat generated by this Unit s internal components may cause the...

Page 12: ...meet the designated EMC stan dard Therefore the combination of the GLC and this machinery may need to be re tested as a final complete unit For detailed CE marking information please contact your local Pro face distributor Flex Network I O Units Flex Network I F Unit The following Flex Network Units are CE marked products that conform to EMC directives EN55011 Class A and EN61000 6 2 Compatible Un...

Page 13: ...12 Flex Network User Manual Preface Memo ...

Page 14: ...maximum number of connectable units when using a single channel is 31 and when using a second channel the number increases by 32 to a total of 63 The Flex Network uses high speed data transfer technology and if a is cable used for data transfer that is not the same as that specified in this document network data transfer performance cannot be guar anteed Thus be sure to use only the cable s recomm...

Page 15: ... O Unit Flex Network I F Unit GLC 6Mbps is the recommended speed With Two 2 Channels Maximum cable length 400m 6Mbps 200m 12Mbps Maximum No of units 63 31 32 Standard System Design to next station 1 1 Be sure the Terminal Switch TERM of the network s last unit at each end is turned ON 2 4 2 Flex Network I O Unit Sensor Operation Switch Sensor Operation Switch When using two channels up to 32 nodes...

Page 16: ...or sink outputs Can be connected to DC24V 200mA electromagnetic bulb or pilotlamp for output Flex Network 8 pt Relay Output 1 Common type I O Unit FN Y08RL11 FN Y08RL41 8 pointrelay output 1 common type I O unit Can be connected to AC240V 1A load Flex Network 16 point Output Sink type I O Unit FN Y16SK41 16 pointsink outputI O unit Flex Network 16 pt Output Source type I O Unit FN Y16SC41 16 point...

Page 17: ...ngle Axis Teaching Loader FN PC10LD41 Program input unit for the Flex Network single axis positioning unit Used for parameter entry as well as positioning check and movement includes one piece of FN LD10CBL Single Axis Motor Driver Connection Cable FN PC10CB01 1m Connects the Flex Network single axis positioning unit and the servo and stepping drivers FN CABLE 2010 31 MS 10m FN CABLE 2050 31 MS 50...

Page 18: ... GLC100 FN41 is compatible with all GLC100 Series and GLC300 Series units It is not required for GLC2000 Series LogiTouchSeriesUnits GLC2000 Series User Manual LogiTouch Series User Manual FN X16TS11 FN X16TS41 FN XY08TS11 FN XY08TS41 FN Y16SK41 FN Y16SC41 FN Y08RL11 FN Y08RL41 FN X32TS41 FN XY16SK41 FN XY16SC41 Rated Voltage Rated Voltage Range Allowable Voltage Interrupution Power Consumption 1 ...

Page 19: ...8RL41 FN X32TS41 FN XY16SK41 FN XY16SC41 Operating Temperature Storage Temperature Operating Humidity Storage Humidity Air Purity Dust Corrosive Gasses Vibration Endurance 5Hz to 55Hz 60m s 2 in X Y Z directions for 2 hours each IEC61131 2 JIS B 3501 compliant When vibration IS NOT continuous 10Hz to 57Hz 0 075mm 57Hz to 150Hz 9 8m s 2 When vibration IS continuous 10Hz to 57Hz 0 035mm 57Hz to 150H...

Page 20: ... 5mm 1 24in Main unit only not including connector FN X16TS11 FN X16TS41 FN XY08TS11 FN XY08TS41 FN Y16SK41 FN Y16SC41 FN Y08RL11 FN Y08RL41 FN X32TS41 FN XY16SK41 FN XY16SC41 Attachment Method Cooling Method Weight 150g or less 350g or less External Dimensions W 108mm 4 25in x H 45mm 1 77in x D 49mm 1 93in W 110mm 4 33in x H 95mm 3 74in x D 57mm 2 24in Rating via 35mm DIN rail or byattachment scr...

Page 21: ...al method Pulse transfer resistance Error Check Format check bit check CRC 12 check No of Stations 63 max 1008 I O points 16 Point Input Sink Source type FN X16TS11 FN X16TS41 1 Digital input is for detecting signals from mechanical switching devices such as relay contacts push buttons switches etc DC24V DC28 8V 16 points sink source type dual use Type 1 1 DC15Vor higher DC5Vor less 4 1kΩ OFF ON 1...

Page 22: ... 1kΩ OFF ON 1 5ms or less ON OFF 1 5ms or less DC24V DC20 4Vto DC28 8V 8 points Open drain sink output 0 2Aor less None DC1 5Vor less DC39V 1V 0 1mAor less OFF ON 1ms or less ON OFF 1ms or less 1 Voltage Drop ON Voltage Input Delay Rated Input Voltage Max Input Voltage No of Input Points Input ON Voltage Input OFF Voltage Input Impedance Input Type Output DelayTime No of Exclusive Use Nodes Rated ...

Page 23: ... or more 1 Maximum Load Voltage Contact Rating Initial Shorting Resistance Electrical Life Rated Output Voltage from V to V Rated Output Voltage Range from V to V Power Consumption No of Output Points Mechanical Life Max Open Close Load Output DelayTime No of Exclusive Use Nodes DC24V DC20 4Vto DC28 8V 16 points 0 2A point 16 points 1 common max common current 2 0A None DC1 5Vor less DC39V 1V 0 1m...

Page 24: ... 1V 0 1mA OFF ON 1ms or less ON OFF 1ms or less 1 Short Circuit Protection Voltage Drop ON Voltage Rated Output Voltage from V to V Rated Output Voltage Range from V to V No of Output Points Output Current Clamp Voltage Current Leakage Output Delay Time No of Exclusive Use Nodes DC24V DC28 8V 32 points sink source type dual use Type 1 1 DC15Vor higher DC5Vor less 4 2kΩ OFF ON 1 5ms or less ON OFF ...

Page 25: ...V DC20 4Vto DC28 8V 16 points sink type 0 2A 1 point 16 points 1 common max common current 1 6A None 3 5A DC125Vbuilt in Chip Fuse cannot be replaced DC1 5Vor less DC39V 1V 0 1mAor less OFF ON 1ms or less ON OFF 1ms or less 1 Clamp Voltage Input Type Output DelayTime No of Exclusive Use Nodes Rated Output Voltage Rated Output Voltage Range No of Output Points Output Current Built in Fuse Output Pr...

Page 26: ...V DC20 4Vto DC28 8V 16 points source type 0 2A 1 point 16 points 1 common max common current 1 6A None 3 5A DC125Vbuilt in Chip Fuse cannot be replaced DC1 5Vor less DC39V 1V 0 1mAor less OFF ON 1ms or less ON OFF 1ms or less 1 Clamp Voltage Input Type Output DelayTime Input DelayTime No of Exclusive Use Nodes Rated Output Voltage Rated Output Voltage Range No of Output Points Output Current Built...

Page 27: ...wer and output lines and the sensor power lines seem to be receiving excessive levels of field noise be sure to separate the power and signal lines 16 Point Input Sink Source Type FN X16TS11 FN X16TS41 This drawing shows the connection between the input section and the sink output type Input 0 Internal Circuit Input 15 INPUT 1 1 Dotted line shows the source output connection ...

Page 28: ...etwork User Manual 8 Point Input Sink Source 8 Point Transistor Output Sink Type FN XY08TS11 FX XY08TS41 This drawing shows the connection between the input section and the sink output type 1 Dotted line shows the source output connection ...

Page 29: ...hapter 2 Specifications 2 12 Flex Network User Manual 8 Point Relay Output 1 Point Common FN Y08RL11 FN Y08RL41 The relay specifications can change the COM power supply Output 0 Internal Circuit Output 7 ...

Page 30: ...Chapter 2 Specifications 2 13 Flex Network User Manual 16 Point Output Sink Type FN Y16SK41 Output 0 Internal Circuit Output 15 16 Point Output Source Type FN Y16SC41 Output 0 Internal Circuit Output 15 ...

Page 31: ...nt Input Sink Source Type FN X32TS41 This drawing shows the connection between the input section and the sink output type 1 Dotted line shows the source output connection 2 When IN0 to IN15 are used use COM1 When IN16 to IN31 are used use COM2 as the input common ...

Page 32: ...lex Network User Manual 16 Point Input Sink Source 16 Point Transistor Output Sink Type FN XY16SK41 This drawing shows the connection between the input section and the sink output type 1 Dotted line shows the source output connection ...

Page 33: ... 16 Flex Network User Manual 16 Point Input Sink Source 16 Point Transistor Output Source Type FN XY16SC41 Thisdrawingshowstheconnectionbetweentheinputsectionandthesourceoutputtype 1 Dotted line shows the sink output connection ...

Page 34: ...hield Line SLD 5 CH2 Data Transmit TR 4 CH2 Data Transmit TR 3 CH1 Shield Line SLD 2 CH1 Data Transmit TR 1 CH1 Data Transmit TR 2 4 Part Names and Features The Flex Network I F Unit GLC100 FN11 GLC100 FN41 is compatible with all GLC100 Series and GLC300 Series units It is not required for GLC2000 Series LogiTouchSeriesUnits GLC2000 Series User Manual LogiTouch Series User Manual Status LED Condit...

Page 35: ...e lower 1st digit to set the station no C Terminator Turns the termination resistance feature ON or OFF D Status LED Indicates the following conditions Status LED Condition PWR Green LED When unit is first turned ON ERR RED LED Lights when the unit is malfunctioning 0 15 ORANGE LED Lights when each I O point turns ON A B C D E FN X16TS41 unit E DIN Rail Attachment Hook Use to attach the I O Unit t...

Page 36: ... Dip Switch that is the second from the left controls the communication speed 6Mbps or 12Mbps The factory setting is 6Mbps and is recommended Please remember that the Reset mode s I O signal OFF timing is not fixed Output Hold OFF Non Hold When a communication error occurs all outputs are reset to 0 OFF When normal communication is restored the output is also restored S No Station Number Setting S...

Page 37: ...n The S No setting status is read when the FN HC unit is turned ON To change this setting turn the FN HC unit OFF change the setting and then turn the unit ON again The Termination Resistance setting status is read when the FN HC unit is turned ON To change this setting turn the FN HC unit OFF change the setting and then turn the unit ON again 8 16 point 32 point S No Dip Switch Base 10 the 2nd fr...

Page 38: ...Chapter 2 Specifications 2 21 Flex Network User Manual 111 4 37 120 4 72 31 5 1 24 2 5 1 Flex Network I F Unit 2 5 Dimensions Units mm in ...

Page 39: ... 5 6 12 111 4 37 42 1 65 111 4 37 120 4 72 227 8 94 When the Flex Network Unit is attached to a GLC 300 Series unit the optional Bus Conversion Unit is required 88 3 46 122 4 80 31 5 1 24 24 0 94 Units mm in Flex Network I F Unit when attached to a GLC 300 Units mm in 31 5 1 24 56 5 2 22 90 3 54 Bus Conversion unit is shown as ...

Page 40: ...re are 8 16 Point and 32 Point types 108 4 25 33 1 30 45 1 77 15 1 0 59 28 2 1 11 49 1 93 3 5 0 14 3 9 0 15 FN X16TS41 unit 12 1 0 48 8 16 Point Unit 32 Point Unit 32 Point Unit Only FN X32TS41 unit 22 5 0 89 18 9 0 74 95 3 74 110 4 33 57 2 24 20 5 0 81 39 1 54 3 3 0 13 5 0 20 33 2 1 31 33 2 1 31 15 5 0 61 DIN rail center I O unit center Units mm in ...

Page 41: ...Series unit The following diagrams show the I O unit attached to a DIN rail recommended length 105mm which is attached to the rear of the GLC This type of installation is only for GLC 2300 Series units 1 This depth dimension 115mm includes a DIN rail H35mm x D7mm 115 4 53 1 95 3 74 110 4 33 4 0 16 ...

Page 42: ...LC s main power supply is turned OFF 2 Peel the GLC 100 s rear face connec tor seal off to expose the connector Be sure the GLC unit s power cord terminals are attached to the GLC before installing the Flex Network I F unit This is because the power terminals cannot be connected af ter the Flex Network unit is at tached GLC Unit User Manual Seal GLC100 Series unit The Flex Network I F Unit GLC100 ...

Page 43: ...down until the bottom face attachment clip clicks into place Removal Use a standard screwdriver to force the unit s attachment clip down until the bottom of the unit is freed from the rail Next tilt the unit up and remove Be sure to confirm the unit s top and bottom faces before installing the unit The unit s attachment clip can be set to remain open When attach ing the unit be sure to close the a...

Page 44: ...A torque of only 0 5 to 0 6N m is sufficient Unit mm in I O unit center line I O unit outline DIN rail center line 2 φ φ φ φ φ4 5 35 0 1 38 50 3 1 98 98 4 to 100 6 3 87 to 3 96 16 1 0 63 48 1 to 50 3 1 89 to 1 98 18 9 0 74 2 φ φ φ φ φ0 18 8 16 Point Unit 32 Point Unit I O unit outline DIN rail center line 2φ φ φ φ φ 4 2 2 φ φ φ φ φ0 17 42 5 1 67 85 0 3 35 100 0 3 94 50 0 1 97 I O unit center line ...

Page 45: ...n only be used with a GLC2300 Series unit 1 Attach the DIN rail H35mm recommended length 105mm to the rear of the GLC2300 Fasten the two 2 M4 screws as shown The length is less than 6mm The torque required for these screws is only 0 5 to 0 6 N m2 2 Attach the I O Unit 32 Point unit to the DIN rail 3 1 2 I O Unit Installation Removal Attaching the Unit to a 35mm DIN Rail 32 Point I O Unit GLC2300 ...

Page 46: ...ired torque for securing ring terminals is 0 3 N m2 Up to 2 ring terminals can be attached to a single terminal screw 3 2 Wiring WARNING Prior to wiring the Flex Network Unit Be sure that the main power supply is turned completely OFF before beginning to wire the Unit 3 2 1 Connecting the Flex Network Data Transfer Cable The cable should be made as shown below The shield line should either be tape...

Page 47: ...al screws Flex Network I F Connector Flex Network Communication connector included with Flex Network I F unit Be sure to tape or put a plastic tube over the shield line Do not solder the wire itself This could lead to a bad or poor contact Flex Network I F Unit Wiring Remove the wire s external covering and insert the wire center strand into the opening 25 to 35 6 to 8 0 24 to 0 31 Blue TR White T...

Page 48: ... Reset Input 3 TR CH1 Communication Data 4 TR CH1 Communication Data 5 SLD CH1 Cable Shielded Line 6 TR CH2 Communication Data 7 TR CH2 Communication Data 8 SLD CH2 Cable Shielded Line 9 RESERVE Reserve 10 SP OUT Speaker Output 11 GND Ground 12 LINE OUT Sound Output Meaning External Reset Sound Output Flex Network Communication For more information about the GLC2400 GLC2600 Series unit see the GLC...

Page 49: ...ble use thick lines max 1 25mm2 0 05in2 and be sure to twist the wire ends to reduce noise Use the same type of crimp terminals as used for the Flex Network Communi cation Cable Be sure that the main power supply is turned completely OFF before beginning to wire the unit s power cord The I O unit uses only DC24V power Using either the in correct voltage or AC power could result in damage to both t...

Page 50: ...twork Communica tion Cable Check that all I O Unit terminal screws are securely tightened even if they are not used Do not allow the wire pieces to fall inside the unit Input Wiring When two 2 DC input units FN X16TS11 FN X16TS41 FN X32TS41 are used with the same common line use the following wiring setup For Sink Output type Output Wiring When using a Relay Output unit FN Y08RL11 FN Y08RL41 toget...

Page 51: ...put unit FN XY08TS11 FN XY08TS41 FN Y16SC41 FN Y16SK41 FN XY16SK41 FN XY16SC41 be sure to connect a Reverse Start Power Absorbing Diode to both ends of the load When using the Transistor output unit FN XY08TS11 FN XY08TS41 FN Y16SC41 FN Y16SK41 FN XY16SK41 FN XY16SC41 be sure to connect a Reverse Start Power Absorbing Diode to both ends of the load Do not use software to modify the Emergency Stop ...

Page 52: ...delines when creating external wiring terminals Approved wire UL1015 or UL1007 except for the data transfer cable Smallest Largest Digital Input 0 5 AWG20 1 25 AWG18 Digital Output 0 5 AWG20 1 25 AWG18 Data Transfer Use separate designated type Power 1 25 AWG18 1 25 AWG18 GND 1 25 AWG18 1 25 AWG18 Wiring Sizes mm2 Connection Type Duct for Regular Control Lines Duct for Communication Lines Use nois...

Page 53: ...3 12 Flex Network User Manual Memo ...

Page 54: ...rk I O Unit Error Signal input or output cannot be performed for an I O unit s points all or some Check Items After finishing your preliminary check be sure to also check the following items before starting troubleshooting to locate the cause s of the problem Is the correct power voltage being supplied to the GLC I F and I O units Is the power supplied to the GLC and I O unit s within the allowabl...

Page 55: ... following is an example of an error code display application Application Example 1 Create the I O system diagnosis button 2 Create a ladder logic program so that when the System Diagnosis button is pressed the system status will be displayed as an error code Line Monitor Production Control Progress Monitor Maintenance Document Control System Diagnosis System Status Error Occurred Error Code F841 ...

Page 56: ...eck box selected YES YES NO NO Is the I F unit s status LED RUN lit YES NO YES Is Error Code 841 displayed 6 1 2 Error Code Display Pro Control Editor User Manual Flex Network Driver LogiTouch Editor Opera tion Manual Logic Program Edition Flex Network Driver The Flex Network unit is defective Contact your local dis tributor immediately YES Is an error code displayed 6 1 2 Error Code Display NO Is...

Page 57: ...r TR and TR have been transposed The communication cable has been disconnected or has short circuited The connected I O unit s power has not turned on Turn the power ON YES Is the Flex Network unit s status LED ERR lit NO YES The Flex Network unit is defective Contact your local distributor imme diately YES NO Are all connected I O unit s status LED PWR lamps lit NO The I O unit is defective YES I...

Page 58: ...I F Unit Connector 2 17 Flex Network I F Unit Installation 3 1 Flex Network I F Unit Wiring 3 6 Flex Network system 7 Flex Network Unit Models 7 G General Precautions 6 GLC 300 operator interface 1 1 GLC Connector 2 17 H Handling Cautions 9 I I F Unit 1 3 I O Cable 3 9 I O Unit 1 3 1 4 I O Units 7 Input Wiring 3 9 Input Output Circuit Drawings 2 10 Installation 3 1 3 2 Installing the Unit in a Pan...

Page 59: ... 1 2 Status LED 2 17 2 18 Structural Specifications 2 3 System Design 1 1 T temperature changes 6 Terminal screws 3 6 Termination Resistance Feature 4 4 Termination Settings 2 20 Terminator 2 18 torque required 3 2 Troubleshooting 4 3 Troubleshooting Check Items 4 1 U UL c UL CSA Approval 9 W WARNINGS 5 Wiring 3 5 3 11 Wiring Layout 3 8 ...

Page 60: ...Flex Network User Manual After sales service For details on after sales service refer to Pro face website at http www pro face com trans en manual 1001 html ...

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