Diamatic BDC 1115-P Operating Instructions Manual Download | Manualshive

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The Choice of Professionals

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www.diamatic.usa

[email protected]

Oper

ati

ng In

struc

tions

BDC 1115-P

Original Operating Instructions

Version 1.0

Diamatic

622 Grant Rd

Folcroft, PA 19032

Tel: +1 619-295-0893

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Summary of Contents for BDC 1115-P

Page 1: ...The Choice of Professionals www diamatic usa info diamatic usa Operating Instructions BDC 1115 P Original Operating Instructions Version 1 0 Diamatic 622 Grant Rd Folcroft PA 19032 Tel 1 619 295 0893 ...

Page 2: ...ty General 14 4 4 Maintenance Safety 14 4 5 Safety Regarding DustCollectors 14 4 6 Transport Safety 15 5 Initial Operations 15 5 1 Checkpoints of Electrical Safety 15 5 2 Checkpoints of Machine Safety 15 5 3 Pretreatment of Filters 15 6 Tool Tips for BMG 1115 P 16 6 1 Start Up 16 6 2 Shut Down 16 7 Start Up 17 7 1 Standard Filter Inspection 17 8 Inspection and Maintenance 18 8 1 Standard Filter In...

Page 3: ... you sell the unit hand it on to the next owner Keep this manual always with the machine to enable it to be referred to at any time Any other work not covered by this operating manual must not be carried out This machine is designed for industrial use by professionals Only authorized and trained personnel may operate this machine This machine is not intended for use by persons including children w...

Page 4: ...ons only Utilizing microclean filtration the 1115 P can achieve 99 efficiency at 0 5 microns The 1115 P will produce up to 630 CFM and can run 7 8 hours on a single 33lb propane tank Included on the 1115 P is a detachable dust pan fitted for 24 gallons Using the 1115 P ensures a dust free environment that provides clean air to the workspace 1 20 HP Propane Engine 2 Engine Deck 3 Filter Ring 4 Fram...

Page 5: ...ating the bearings however The motor should always run clockwise f CAUTION Vacuums are not design for working in classified explosion atmospheres in accordance to OSHA NFPA regulations 1115 P Instructions Grounding Instructions This appliance must be grounded If it should malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electric sh...

Page 6: ...ons Burnishing versus Stripping When activity is concentrated to a smaller area as in a stripping application air stirring must be forced using fans to reduce the risk of high concentrations of CO Air Quality Monitoring Deployment of a monitor detector is essential for the safe operation of any equipment that has the potential to produce CO Room Size and Time Estimations The concentration and volu...

Page 7: ...ion of CO Effects The toxic effects of carbon monoxide in the blood are the result of tissue hypoxia lack of oxygen carbon monoxide combines with hemoglobin to form carboxyhemoglobin Since CO and oxygen react with the same group in the hemoglobin molecule carboxyhemoglobin is incapable of carrying Oxygen The affinity of hemoglobin for CO is 200 to 240 times greater than for oxygen The extent of sa...

Page 8: ...ase the Effective Operating Zone and reduce high concentrations of CO Air exchange rates air exchange is defined as the exhausting of internal air to the external atmosphere the size of the Effective Operating Zone amount of CO produced level of human activity and the duration of exposure are all factors in the determination of the production of carboxyhemoglobin and the amount of CO blood saturat...

Page 9: ...d forced air mixing The CO cloud is still concentrated on one side of the Dividing zone Note the Dividing Zone shown above this is the line where airflow changes direction In Model 3 air changes are cut in as little or no CO crosses the Dividing Zone to be exhausted Notice the CO concentration and the Effective Operating Zone Expanded through the Dividing zone to the second vent with air exchange ...

Page 10: ...WA concentration of the exposure It may also be necessary to have carbon monoxide monitors with alarm capabilities in the workplace The direct reading instruments are frequently equipped with audio and or visual alarms and may be used for area and or personal exposure monitoring Some have microprocessors and memory for storing CO concentration readings taken during the day It is significant to not...

Page 11: ... CO exposure during 8 hour time period 8 Hour Time Weighted Average OSHA Method 1 14 CO 500 000cf Hours Operation 1 2 3 4 5 6 7 8 TWA OSHA Method 0 change hr 12 92 38 76 78 28 129 96 195 32 273 6 364 04 465 12 1 2 change hr 10 64 26 6 47 12 69 92 93 48 118 56 143 64 169 48 1 change hr 8 36 19 76 31 92 44 84 57 76 70 68 83 6 96 52 2 change hr 5 32 12 16 18 24 25 08 31 92 38 44 84 50 92 Based on the...

Page 12: ...o safe operation LPG engines are dependent on engine tune up and air filter replacement CO concentration production skyrockets when the air to fuel ratio becomes fuel rich Follow the recommended Maintenance Schedule for the engine found in the Engine Operator Owner Manual as well as the Maintenance and Adjustments schedule found in the Propane Floor Equipment Operator s Manual that were supplied w...

Page 13: ...sure that there is nothing standing or situated on the surface to betreated l Make sure the machine can travel over all inequalities on the surface small inequalities like weld seams or floor joints are not barriers for the machine m Never stay in the rain with the machine n Check if there are any obstacles that can snag the cables when the machine ismoving o Remove reinforcing steel or other obje...

Page 14: ...off before starting inspections and repairing on themachine b Wait for standstill of all drives before any inspections adjustments and or maintenance work is started c Block the machine in a stable position before doing any maintenance work d Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the machine Regular maintenance theref...

Page 15: ...ure that no one can be endangered when the machine starts up 5 1 Checkpoints of Electrical Safety a Check all electrical connections for tightness b Check wiring harness for cuts and abrasions c No damage is permitted for wiring harness d Check battery hold down strap is secure Tighten if necessary 5 2 Checkpoints of Machine Safety a Safety functions and operating functions must work correct b Che...

Page 16: ... or belt loop Ensure Ignition switch is in the off position the E stop is disengaged and the throttle is pushed all the way down to idle position Turn the ignition switch clockwise one click to the run position Wait for red emission control light to go out for Kawasaki engine or turn green for Briggs and Stratton engine Turn the ignition clockwise to engage the starter Once engine fires and runs l...

Page 17: ... dustpan is empty then replace it Connect the machine to proper power source as indicated by the serial tag Quickly turn the motor on then off to confirm the motor direction Use the filter shaker to clean the filter before and after each use 5 6 7 Empty the dustpan by releasing the rear lever Turn on the motor before removing the dustpan This will ensure excess material sticks to the filter Remove...

Page 18: ... materials 1 2 3 4 Use the shaker bar to clean the filter while the machine is off Remove the dustpan Turn the machine on to trap excess material against the filter Look underneath the base to inspect the filter Check the inlet for wear Note Using an object to dislodge material may tear the filter Consult your DIAMATIC representative if material blockage is excessive Do not use high pressure compr...

Page 19: ...ect the filter ring grounds Lift the filter ring and remove the filter from cage Replace the filter over the cage Be sure to place the filter inserts into the pleats 5 6 7 Place the filter ring back onto the base Be sure that the filter is seated properly Reconnect the ground wires Replace the motordeck and clamp it together NOTE The presence of material above the filter or in the exhaust is often...

Page 20: ...re a crane to remove 1 2 3 4 To ensure optimal performance replace the filter at 8 W C Release the clamps and remove the motordeck using a hoist Disconnect the ground wires Locate and loosen the bracket hardware 5 6 7 8 Remove and replace the filter Secure the bracket hardware Reconnect all ground wires Replace motordeck and fasten the clamps ...

Page 21: ...and lift the motordeck using a hoist Inspect belts for any glazing cracking or shedding Any of these will require a belt replacement See below Check that the sheaves are properly aligned See pg 11 Check the belt tension See pg 10 8 5 Belt Replacement 1 2 3 4 Cut and remove silicone from around the turbines Loosen turbine hardware 3 per turbine then slide inward to slacken the belt Remove and repla...

Page 22: ...ight edge and tension gauge as shown Refer to the diagram below for proper tension specifications To tighten belt slide the turbine outward Secure the turbine when belt is tensioned properly Reseal the turbines with silicone New 6 groove belts should be set to 6lbs at 3 16 of deflection New 10 groove belts should be set to 9lbs at 3 16 of deflection Allow new belts to stretch by running in for sev...

Page 23: ...Measure height of first groove on each sheave to check alignment Loosen motor sheave hardware and adjust as necessary Once the motor sheave is at proper height tighten the bolts to 15 ft lbs Check that the belts are tensioned properly See pg 10 8 8 Turbine Replacement 1 2 3 4 Cut and remove silicone seal around the turbines Remove the hardware to release the turbine Remove any excess silicone from...

Page 24: ...iners and turn the unit off Inspect the seals for completeness then reseat and secure component s again under vacuum pressure Material in Exhaust On Top Side of Filter Poor filter seal or torn filter Follow filter inspection procedure Unusual or High Pitched Noises Motor bearings turbine bearing Follow relevant motor bushing inspection procedure Check motor bearings for noise by hand worn or poorl...

Page 25: ... 25 info diamatic usa 10 Technical Information 1115 P Engine Size 656cc Fuel Type Propane Tank Type 33lb Vertical Vapor Style Length 53 in Width 31 25 in Height 72 in Weight machine dry 521 lbs Dust hose connection 75 mm Ø CFM 630 Dustpan Capacity 24 gal ...

Page 26: ...The Choice of Professionals www diamatic usa P a g e 26 info diamatic usa 11 Electrical Schematic ...

Page 27: ...eceive full warranty Any machine not registered under warranty through Diamatic will only receive a 6 month warranty period from the date of delivery Warranty Terms and Conditions 1 Diamatic s obligation under this warranty is limited to the replacement or repair at Diamatic s option of products and does not include labor the cost of transportation loss of operating time or normal maintenance serv...

Page 28: ...other parts See component manufacture warranty 7 Diamatic reserves the right to make product changes or improvements without prior notice and without undertaking any obligation such changes or improvements on previously sold products 8 The above warranty conditions can only be altered by Diamatic Diamatic must confirm alterations in writing for each specific transaction 9 Diamatic reserves the rig...

Page 29: ...ake any and all warranties on the equipment void after 6 months USER S REFERENCE INFORMATION Delivery Date Delivering Distributor s Name and Address Machine Model No Machine Serial No Modifications Signature of Delivering Distributor s Representative Blastrac is a registered trademark of Blastrac NA Fold and Detach Here Warranty Registration Card IMPORTANT To ensure that your Diamatic machine is c...

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