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External Reservoir  

for PPCH™ 

4 liter capacity 

P/N 402102  

Instruction Sheet

 

EXTERNAL RESERVOIR, P/N 402102, 
INCLUDES: 

DESCRIPTION 

QTY 

PART NO. 

Assembly, External Reservoir kit 

402167 

Tubing, PFA, 1/4 in. O.D. x 300 cm 

101450-Z 

Adaptor, 1/8 in.

 NPTM x 1/4 in. Swage

 1  101532 

Nut, SS, 1/4 in. Swage 

100247 

Ferrule, SS, front, 1/4 in. Swage 

100248 

Ferrule, SS, rear, 1/4 in. Swage 

100249 

 

INTRODUCTION 

The External Reservoir kit is designed for use with the 
PPCH Hydraulic Pressure Controller.  The external 
reservoir is provided for applications requiring more 
fluid than can be held in the 300 cm

internal reservoir.  

The external reservoir is connected in series with the 
internal reservoir so that internal reservoir features are 
still available. 

  

Figure 1.  

External Reservoir 

1. 

Return port, 1/4 in. 
Swage 

4.  Fill cap, 1/2 in. Swage 

2.   Supply port, 1/4 in. 

Swage 

5.   Vent Plug, 10-32 x 1/8 

3.   Mounting bracket 

6.  Return Tube 

 

 
 

  NOTE:  This instruction sheet is provided as a 

quick installation guide.  For further details, see 
the PPCH Operation & Maintenance Manual’s 
sections on use of an external reservoir.

 

 

INITIAL CONSIDERATIONS FOR 
INSTALLATION OF RESERVOIR 

1. 

Internal reservoir attachments not used: 

When 

using the internal reservoir, a fill tube bracket, 
sight tube and funnel are mounted on the rear of 
the PPCH.  These attachments are not used with 
the external reservoir.  If the attachments are 
already installed, remove them.  Be sure to close 
the 

FILL/DRAIN 

valve prior to removal. 

2. 

Reservoir above the PPCH: 

The bottom of the 

reservoir must be higher than the PPCH 
instrument to ensure a proper gravity feed of fluid 
to the internal reservoir and pump.  Avoid low 
points in the tubing between PPCH and the 
reservoir. 

3. 

Secure the reservoir:

 Pass throughs (5.4 mm Ø) 

are provided in the mounting bracket for securing 
the reservoir. 

4. 

Prepare the tubes: 

300 cm of 1/4 in. O.D. PFA 

tubing is provided for making tube connections 
between the external reservoir and the PPCH.  
The fittings on the external reservoir are 1/4 in. 
Swage.  The ferrules need to be swaged to each 
end of the tubes. 

5. 

Adaptor for Reservoir return: 

Use  the  supplied   

1/8 in. NPTM x 1/4 in. Swage adaptor for the 

EXTERNAL RESERVOIR RETURN

 bulkhead on 

the PPCH.  

 

 

 

To prevent accidental draining of the internal 
reservoir, keep the FILL/DRAIN valve in the closed 
position until the external reservoir is connected. 

 

 

 

 

 

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