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Arc-Zone.com, Inc.

2091 Las Palmas Drive, Ste. F

Carlsbad, CA  92011 - Tel. 1.760.931.1500

Email: [email protected]

Copyright©2017, Arc-Zone.com®, Inc.  All Rights Reserved

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Document: DGP-MANUAL-P3-V2  |  DGP-PG3-V2 Product User Manual  |  Released: 7/11 Rev. C

10. VACUUM SYSTEM OVERVIEW

The DGP-PG3-V2 comes with a tool cabinet and integrated vacuum system for the collection of tungsten 

dust. This feature has become very popular due to the disclosures in the past few years about the danger of 

inhaling dust from the commonly used 2% Thoriated tungsten. This danger is because 2% Thoriated tungsten 

is radioactive and is a known cancer causing element. Please contact your local OSHA office if you would like 

more information about this issue. In addition, we offer free samples of non-radioactive alternative tungsten, 

which performs better in most applications. 

It is impossible to contain all of the lightweight dust particles that deflect quickly off the wheels from grinding. 

The vacuum system offers a way of collecting the majority of the dust that is produced while grinding and 

cutting tungsten electrodes. Replacement vacuum filters are in stock at the factory and ready for immediate 

shipment. Installation instructions come with replacment filters. Filter replacement is a very quick and easy 

process.

Page 11

TROUBLESHOOTING CHART

SYMPTOMS 

POSSIBLE CAUSE(S) 

CORRECTIVE ACTION

Grinder won’t start 

1. Blown line or tripped circuit breaker 

1. If fuse is blown, replace   

 

 

 

    with fuse of proper size.   

 

 

 

    If breaker is tripped reset it.

 

2. Low line voltage 

2. If voltage is less than rated,  

 

 

 

    check size of wiring from 

 

 

    main switch on property. If  

 

 

 

    OK, contact power company.

 

3. Material wedged between wheel & guard 

3. Remove material wedged  

 

 

 

     between wheel and guard.

Excessive vibration 

1. Improper mounting of grinder or accessories 

1. Remount

 

 

2. Improper wheel mounting 

2. Remount wheels but rotate one  

 

 

    wheel 1/4 turn with respect to its    

 

 

    previous position. Other wheel    

 

 

    would retain its original position.

Grooved wheel 

1. Electrode pushed with excessive force. 

1. Use recommended grinding  

 

 

 

    times table

 

2. On steep angled tungsten,  

2. Use short collets availabe from

 

    collet touching wheel 

    Diamond Ground Products.

 

Motor is overheating 

1. Motor not turning freely (without power) 

1. Clean around wheels & shaft.    

 

 

    Then replace bearing. 

Document: DGP-MANUAL-P3-V2  |  DGP-PG3-V2 Product User Manual  |  Released: 7/11 Rev. C

10. VACUUM SYSTEM OVERVIEW

The DGP-PG3-V2 comes with a tool cabinet and integrated vacuum system for the collection of tungsten 

dust. This feature has become very popular due to the disclosures in the past few years about the danger of 

inhaling dust from the commonly used 2% Thoriated tungsten. This danger is because 2% Thoriated tungsten 

is radioactive and is a known cancer causing element. Please contact your local OSHA office if you would like 

more information about this issue. In addition, we offer free samples of non-radioactive alternative tungsten, 

which performs better in most applications. 

It is impossible to contain all of the lightweight dust particles that deflect quickly off the wheels from grinding. 

The vacuum system offers a way of collecting the majority of the dust that is produced while grinding and 

cutting tungsten electrodes. Replacement vacuum filters are in stock at the factory and ready for immediate 

shipment. Installation instructions come with replacment filters. Filter replacement is a very quick and easy 

process.

Page 11

TROUBLESHOOTING CHART

SYMPTOMS 

POSSIBLE CAUSE(S) 

CORRECTIVE ACTION

Grinder won’t start 

1. Blown line or tripped circuit breaker 

1. If fuse is blown, replace   

 

 

 

    with fuse of proper size.   

 

 

 

    If breaker is tripped reset it.

 

2. Low line voltage 

2. If voltage is less than rated,  

 

 

 

    check size of wiring from 

 

 

    main switch on property. If  

 

 

 

    OK, contact power company.

 

3. Material wedged between wheel & guard 

3. Remove material wedged  

 

 

 

     between wheel and guard.

Excessive vibration 

1. Improper mounting of grinder or accessories 

1. Remount

 

 

2. Improper wheel mounting 

2. Remount wheels but rotate one  

 

 

    wheel 1/4 turn with respect to its    

 

 

    previous position. Other wheel    

 

 

    would retain its original position.

Grooved wheel 

1. Electrode pushed with excessive force. 

1. Use recommended grinding  

 

 

 

    times table

 

2. On steep angled tungsten,  

2. Use short collets availabe from

 

    collet touching wheel 

    Diamond Ground Products.

 

Motor is overheating 

1. Motor not turning freely (without power) 

1. Clean around wheels & shaft.    

 

 

    Then replace bearing. 

t

10. VACUUM SYSTEM OVERVIEW

Summary of Contents for DGP-PG3-V2

Page 1: ...ive Ste F Carlsbad CA 92011 Tel 1 760 931 1500 Email info arc zone com Copyright 2017 Arc Zone com Inc All Rights Reserved 1 13 DGP PG3 V2 PIRANHA III TUNGSTEN GRINDER OPERATIONS MANUAL AND REPLACEMEN...

Page 2: ...1 INTRODUCTION 3 2 SPECIFICATIONS 4 3 WARRANTY 4 4 SAFETY 4 5 UNPACKING AND MOUNTING 5 6 PREPARING ELECTRODES 5 7 WHEEL REPLACEMENT 8 8 EXPLODED ASSEMBLY DRAWING 9 9 PIRANHA III PARTS LIST 10 10 VACU...

Page 3: ...bility Compact durable and solid design Longitudinal 20 RA grinding for maximum arc starting arc stability electrode life weld penetration Universal collet arm for 6 electrode sizes 040 1 0mm 1 16 1 6...

Page 4: ...oves neckties rings bracelets or other jewelry which may get caught in moving parts of the machine Wear protective hair covering to contain long hair Wear safety glasses and a facemask Be alert and th...

Page 5: ...will wear a groove on the wheel At this point adjust Handle B again and move the contact point down a very small amount to a fresh spot on the wheel A B C D t 5 UNPACKING MOUNTING t 6 PREPARING ELECT...

Page 6: ...el life for grinding tungsten electrodes GRINDING TECHNIQUES After the short set up procedure is finished you are ready to prepare your electrode quickly and easily Turn the power switch on slide the...

Page 7: ...y existing contamination off of a spent electrode You should never snap your electrode in half without notching it first Snapping your electrode will cause splintering within your electrode which will...

Page 8: ...mplete stop 2 Completely unscrew and remove Handle A see picture at adjusting handles Lift up and remove the Arm taking care not to lose the washer between the Arm and the Handle Set them aside 3 Unsc...

Page 9: ...1 Tel 1 760 931 1500 Email info arc zone com Copyright 2017 Arc Zone com Inc All Rights Reserved 9 13 Document DGP MANUAL P3 V2 DGP PG3 V2 Product User Manual Released 7 11 Rev C Page 9 DGP PG3 V2 TUN...

Page 10: ...MOTOR P III 1 28 DGP PG1488 NIPPLE 1 NPT 1 29 DGP PG1416 PIVOT ARM 4 30 DGP P570 SHCS 8 32 X 1 2 LG QTY ITEM PART NUMBER NAME 1 31 DGP PG1476 PLATE PROTRACTOR 1 32 DGP PG1489 PLUG 1 NPT 2 33 DGP PG143...

Page 11: ...ilabe from collet touching wheel Diamond Ground Products Motor is overheating 1 Motor not turning freely without power 1 Clean around wheels shaft Then replace bearing Document DGP MANUAL P3 V2 DGP PG...

Page 12: ...ar in performance to 2 lathan ated It features excellent ignition and re ignition properties and good service life Color Code Gold US Not std in Europe or Japan 2 LANTHANATED This formula is a good ge...

Page 13: ...der Our new Piranha III collet upgrade kit can be used on your older model Piranha tungsten grinder to enable you to grind tungsten as short as 750 19 05mm The process and directions are simple DGP KI...

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