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DFE TrueTension TI17C, Instruction Manual, Page: 1 / 40

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DFE TrueTension TI17C Instruction Manual Download Page 1

5 YEAR

W

ARRANTY

DOVER FLEXO ELECTRONICS, INC.

ISO 9001 CERTIFIED

INSTRUCTION MANUAL

T

T

RUE ENSION

™

TENSION INDICATOR

Models TI17C and TI18C

with Quik-Cal

™

Model TI17CV

in Vertical Mounting Bracket

Model TI18CV-COV

in Vertical Mounting Bracket with Cover

Model TI18CH

Horizontal Card

Summary of Contents for TrueTension TI17C

Page 1: ...NICS INC ISO 9001 CERTIFIED INSTRUCTION MANUAL T T RUE ENSION TENSION INDICATOR Models TI17C and TI18C with Quik Cal Model TI17CV in Vertical Mounting Bracket Model TI18CV COV in Vertical Mounting Bra...

Page 2: ...dfe com Telephone 603 332 6150 Fax 603 332 3758 E mail info dfe com Internet www dfe com 2018 Dover Flexo Electronics Inc All rights reserved Dover Flexo Electronics has made reasonable effort to ens...

Page 3: ...board CAL SET The weight you select for calibration determines the full scale tension signal output The indicator automatically multiplies the weight by the built in calibration ratio to calculate fu...

Page 4: ...b...

Page 5: ...Connections 12 SECTION THREE CALIBRATION AND SETUP 3 1 Preparation 13 3 2 Mechanically Zero the Tension Meter 13 3 3 Calibrate the Output for Accuracy 13 3 4 Calibration and Adjustment of Tension Limi...

Page 6: ...Meter Output Jumpers 10 10 Standard Electrical Connections 11 11 Tension Limit Switch External Relay Connections 12 12 Ti17C Ti18C PC Board 13 13 Web Path 14 14 Tension Limit Switch Board Adjustments...

Page 7: ...Dual calibration is also standard The only difference between the Ti17C and the Ti18C indicators is their power input requirements The Ti17C operates on 115Vac 60Hz 230Vac 50Hz optional and the Ti18C...

Page 8: ...aximum Current Ti17C 120 230 VAC 0 160 0 080 Amp AC Ti18C 0 50 Amp DC Tension Signal Outputs 0 to 10Vdc OR 4 to 20mA jumper selectable both isolated from input power and transducer circuit 0 to 10Vdc...

Page 9: ...ervoltages according to overvoltage category II of IEC 60364 4 443 Pollution Degree 2 in accordance with EN61010 1 2001 1 5 STANDARD FEATURES SOME OF THESE FEATURES REQUIRE CONFIGURATION OR EXTERNAL W...

Page 10: ...30 230Volt 50 Hz AC power input Ti17C only n WARNING Ti17C models are designed for single phase AC operation only Do not connect them across three phase lines or to three phase circuits to prevent pro...

Page 11: ...s own enclosure DFE P N 723 2682 for CE compliant models See Specifications for standard scales Any other meter scale can be made for an additional charge IMPORTANT Both Ti17C and Ti18C models require...

Page 12: ...SECTION 2 INSTALLATION 2 1 DIMENSIONS inches mm Figure 3 HORIZONTAL MOUNTING DIMENSIONS Figure 4 VERTICAL BRACKET MOUNTING DIMENSIONS 6...

Page 13: ...xcess of 10 lbs 4 6 kg 2 3 SAFETY AND EMC REQUIREMENTS n WARNING If this equipment is not connected or operated in the manner specified the operating safety of this unit or of connected equipment cann...

Page 14: ...u have purchased has been tested and meets the European Union s Low Voltage Directive EMC Directive and is UL cUL LISTED only when the available enclosure and cover have been purchased and when instal...

Page 15: ...2 prior to Oct 2010 Other cables manufactured by DFE also meet this requirement Contact DFE for more information In addition to the transducer cable shielding a shielded meter cable DFE P N 721 0967 1...

Page 16: ...GE JUMPERS 2 6 TENSION AND METER OUTPUT SELECTION Verify that your Ti17C or Ti18C is setup with the correct tension and meter output For Tension Output see jumpers JP2 and JP3 on the main board Figure...

Page 17: ...ut Make your wiring connections as follows 1 The insulation rating of all line voltage wiring must be at least 600V 2 Keep line voltage wiring physically separated from signal wiring at the terminal b...

Page 18: ...2 8 TENSION LIMIT SWITCH EXTERNAL RELAY CONNECTIONS Option Figure 11 TLS EXTERNAL RELAY CONNECTIONS Option 12...

Page 19: ...ANICALLY ZERO THE TENSION METER This step is necessary only if the optional analog tension meter is to be used Turn off power to the Ti17C or Ti18C and observe whether the tension meter needle rests a...

Page 20: ...needle movement Damping only affects the 0 1mA meter output and not the 0 10Vdc or 4 20mA isolated outputs See Fig 12 4 DUAL CALIBRATION For dual calibration only connect a jumper between terminals 3...

Page 21: ...is is the amount of time the unit will wait after the tension output crosses the high or low threshold before activating the LED and Open Collector line TB1 Pin 10 The minimum delay is 32mSec while th...

Page 22: ...rail To set the TLS high trip point web the process material in the exact same path it will run during machine operation With the web stopped zero line speed subject the web to the tension level you d...

Page 23: ...face indicator will indicate tension in your system without any further operator intervention It is a good idea to make a check at roughly one month intervals to verify that no one has changed the cal...

Page 24: ...m any type of maintenance on the indicator However you may find it worthwhile to observe whether there is a buildup of dust debris or moisture on or near the unit after a period of time If so you may...

Page 25: ...250V IEC Fast Acting DFE P N 108 0097 n WARNING Equipment must be disconnected from HAZARDOUS LIVE voltage before changing the fuses n WARNING Only replace fuses with the correct size value and speed...

Page 26: ...e diagram below for separate components n WARNING When replacing fuses use only fuses with ratings as shown below Failure to do this may compromise personal safety and may create a fire hazard Figure...

Page 27: ...ity List of Jumpers JP1 Transducer Excitation 5V std 10V XRE JP2 Tension Output 0 10V or 4 20mA Default is 0 10V Must match JP3 JP3 Tension Output 0 10V or 4 20mA Must match JP2 JP4 Meter Output 0 1mA...

Page 28: ...follows 1 The insulation rating of all line voltage wiring must be at least 600V 2 Keep line voltage wiring physically separated from signal wiring at the terminal block and at any other point in the...

Page 29: ...TENSION LIMIT SWITCH EXTERNAL RELAY CONNECTIONS Option Figure 20 TLS EXTERNAL RELAY CONNECTIONS OPTION 23...

Page 30: ...Appendix C Transducer Electrical Connections Figure 21 MODELS C RS F TRANSDUCER WIRING 24...

Page 31: ...Figure 22 RFA TRANSDUCER WIRING 25...

Page 32: ...Figure 23 TR NW TRANSDUCER WIRING 26...

Page 33: ...Figure 24 LT TRANSDUCER WIRING 27...

Page 34: ...mil per inch of width POLYESTER Mylar 0 75 lb per mil per inch of width POLYPROPYLENE 0 25 lb per mil per inch of width POLYSTYRENE 1 0 lb per mil per inch of width RUBBER GAUGE AT 25 STRETCH AT 50 S...

Page 35: ...ages dependent on the normal line voltage to earth POLLUTION Any addition of foreign matter solid liquid or gaseous ionized gases that may produce a reduction of dielectric strength or surface resisti...

Page 36: ...ition or payment practices of the Buyer does not justify shipment under the standard terms or the terms originally specified the Company may require full or partial payment in advance or upon delivery...

Page 37: ...of Council Directive 89 336 EEC of 3 May 1989 on the approximation of the laws of the member states relating to electromagnetic compatibility the EMC Directive and also EN 61010 1 2001 Safety requirem...

Page 38: ...etic compatibility the EMC Directive and also EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use following the provisions of Council Directive 73 2...

Page 39: ...Installation 6 Isolation from Earth Ground 4 Meter analog 3 calibration 13 14 damping 4 14 dimensions 7 mechanical Zero 13 meter scales 3 non standard meter scales 5 output selection 10 remote tension...

Page 40: ...867 4630 U S A TEL 603 332 6150 FAX 603 332 3758 E mail info dfe com Internet www dfe com CANADA MEXICO UNITED KINGDOM TAIWAN KOREA AUSTRALIA SOUTH AFRICA CHINA 2018 DOVER FLEXO ELECTRONICS INC DOC 80...

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