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DOUBLE INSULATION

Your unit is double insulated to permit use on non-grounded circuits. This means that 

it is constructed throughout with two separate layers of electrical insulation between 

you and the tool’s electrical system.

NOTE: 

Double insulation does not take the place of normal safety precautions when 

operating this tool. The insulation system is for added protection against injury 

resulting from a possible electrical insulation failure within the tool.

CAUTION:

 When servicing all tools,

 USE ONLY IDENTICAL REPLACEMENT PARTS. 

If power cord is damaged, the unit must be returned to an authorised D

E

WALT Repair 

Centre for repair, because special purpose tools are required. 

Additional Safety Instructions for Sanding and/or Polishing 

Operations

 a. 

This power tool is intended to function as a sander and/or polisher. Read 

all safety warnings, instructions, illustrations and specifications provided 

with this power tool.

 Failure to follow all instructions listed below may result in 

electric shock, fire and/or serious injury.

 b. 

Operations such as grinding, wire brushing, or cutting-off are not 

recommended to be performed with this power tool. 

Operations for which the 

power tool was not designed may create a hazard and cause personal injury.

  c. 

Do not use accessories which are not specifically designed and 

recommended by the tool manufacturer. 

Just because the accessory can be 

attached to your power tool, it does not assure safe operation.

 d. 

The rated speed of the accessory must be at least equal to the maximum 

speed marked on the power tool.

 Accessories running faster than their rated 

speed can break and fly apart.

 e. 

The outside diameter and the thickness of your accessory must be within 

the capacity rating of your power tool.

 Incorrectly sized accessories cannot be 

adequately guarded or controlled.

 f. 

The arbour size of backing pads or any other accessory must properly fit the 

spindle of the power tool.

 Accessories with arbour holes that do not match the 

mounting hardware of the power tool will run out of balance, vibrate excessively 

and may cause loss of control.

 g. 

Do not use a damaged accessory. Before each use inspect the accessory 

such as backing pad for cracks, tear or excess wear. If power tool or 

accessory is dropped, inspect for damage or install an undamaged 

accessory. After inspecting and installing an accessory, position yourself and 

bystanders away from the plane of the rotating accessory and run the power 

tool at maximum no-load speed for one minute.

 Damaged accessories will 

normally break apart during this test time.

 h. 

Wear personal protective equipment. Depending on application, use face 

shield, safety goggles or safety glasses. As appropriate, wear dust mask, 

hearing protectors, gloves and workshop apron capable of stopping small 

abrasive or workpiece fragments. 

The eye protection must be capable of 

stopping flying debris generated by various operations . The dust mask or 

respirator must be capable of filtrating particles generated by your operation. 

Prolonged exposure to high intensity noise may cause hearing loss.

 i. 

Keep bystanders a safe distance away from work area. Anyone entering the 

work area must wear personal protective equipment. 

Fragments of workpiece 

or of a broken accessory may fly away and cause injury beyond immediate area 

of operation.

 j. 

Hold power tool by insulated gripping surfaces only, when performing an 

operation where the cutting accessory may contact hidden wiring or its own 

cord.

 Cutting accessory contacting a “live” wire may make exposed metal parts 

of the power tool “live” and shock the operator.

 k. 

Position the cord clear of the spinning accessory. 

If you lose control, the cord 

may be cut or snagged and your hand or arm may be pulled into the spinning 

accessory.

 l. 

Never lay the power tool down until the accessory has come to a complete 

stop. 

The spinning accessory may grab the surface and pull the power tool out 

of your control.

 m. 

Do not run the power tool while carrying it at your side. 

Accidental contact 

with the spinning accessory could snag your clothing, pulling the accessory into 

your body.

 n. 

Regularly clean the power tool’s air vents. 

The motor’s fan will draw the dust 

inside the housing and excessive accumulation of powdered metal may cause 

electrical hazards.

Summary of Contents for DW849-XE

Page 1: ...DW849 XE POLISHER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...nd refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords in...

Page 4: ...se instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and cl...

Page 5: ...f balance vibrate excessively and may cause loss of control g Do not use a damaged accessory Before each use inspect the accessory such as backing pad for cracks tear or excess wear If power tool or accessory is dropped inspect for damage or install an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and...

Page 6: ...ibute to hearing loss o Do not operate the power tool near flammable materials Sparks could ignite these materials p Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagg...

Page 7: ...from zero to 1000 3000 RPM To turn the tool on squeeze the trigger switch shown in Figure 2 until the tool starts to run The farther you depress the trigger the faster it will operate Releasing the trigger turns the tool off Use lower speeds for applying liquid waxes and polishes and higher speeds for removing dried liquid Use the highest speed fully depress trigger for buffing the car to a final ...

Page 8: ...ol slows down to about 2000 RPM under a polishing load Your DW849 XE will continue to run at 2400 RPM or any speed you select with the control wheel as a load is applied Since it doesn t slow down the speed may be greater than you re used to so some extra caution should be observed until you get the feel of your polisher If you feel the speed is too great you can of course slow the tool down with ...

Page 9: ...less phenomenon but you are invited to bring the tool to a DEWALT Repair Centre where it can be checked to assure that no electrical malfunction is present SANDING APPLICATION WARNING Shock Hazard To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Attaching and Removing Ab...

Page 10: ...receipt within 30 days for a replacement unit or a full refund MAINTENANCE WARNING Shock Hazard To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Cleaning WARNING Blow dirt and dust out of all air vents with clean dry air at least once a week To minimize the risk of eye i...

Page 11: ...9 FREE WARNING LABEL REPLACEMENT If your warning labels become illegible or are missing call AUS 1800 654 155 or NZ 09 579 7600 for a free replacement ...

Page 12: ...a JAN07 Form No 650523 00 DW849 XE Copyright 2007 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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