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5

 b) 

Never place your hand near the rotating accessory.

 Accessory may kickback 

over your hand.

 c)  

Do not position your body in the area where power tool will move if kickback 

occurs.

 Kickback will propel the tool in direction opposite to the wheel’s 

movement at the point of snagging.

 d) 

Use special care when working corners, sharp edges etc. 

Avoid bouncing and 

snagging the accessory. Corners, sharp edges or bouncing have a tendency to 

snag the rotating accessory and cause loss of control or kickback.

 e) 

Do not attach a saw chain woodcarving blade or toothed saw blade.

 Such 

blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding and Abrasive Cutting-Off 

Operations

 a) 

Use only wheel types that are recommended for your power tool and the 

specific guard designed for the selected wheel.

 Wheels for which the power 

tool was not designed cannot be adequately guarded and are unsafe.

 b) 

The guard must be securely attached to the power tool and positioned for 

maximum safety, so the least amount of wheel is exposed towards the 

operator.

 The guard helps to protect operator from broken wheel fragments and 

accidental contact with wheel. 

 c) 

Wheels must be used only for recommended applications. 

For example: do 

not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended 

for peripheral grinding, side forces applied to these wheels may cause them to 

shatter.

 d) 

Always use undamaged wheel flanges that are of correct size and shape for 

your selected wheel.

 Proper wheel flanges support the wheel thus reducing the 

possibility of wheel breakage. Flanges for cut-off wheels may be different from 

grinding wheel flanges. 

 e) 

Do not use worn down wheels from larger power tools. 

Wheel intended for 

larger power tool is not suitable for the higher speed of a smaller tool and may 

burst.

Additional Safety Warnings Specific for Abrasive Cutting-Off 

Operations

 a) 

Do not “jam” the cut-off wheel or apply excessive pressure.

 Do not attempt to 

make an excessive depth of cut. Overstressing the wheel increases the loading 

and susceptibility to twisting or binding of the wheel in the cut and the possibility 

of kickback or wheel breakage.

 b) 

Do not position your body in line with and behind the rotating wheel.

 When the 

wheel, at the point of operations, is moving away from your body, the possible 

kickback may propel the spinning wheel and the power tool directly at you.

 c) 

When wheel is binding or when interrupting a cut for any reason, switch off 

the power tool and hold the power tool motionless until the wheel comes to a 

complete stop.

 Never attempt to remove the cut-off wheel from the cut while the 

wheel is in motion otherwise kickback may occur. Investigate and take corrective 

action to eliminate the cause of wheel binding. 

 d) 

Do not restart the cutting operation in the workpiece.

 Let the wheel reach full 

speed and carefully reenter the cut. The wheel may bind, walk up or kickback if 

the power too is restated in the workpiece.

 e) 

Support panels or any oversized workpiece to minimize the risk of wheel 

pinching and kickback.

 Large workpieces tend to sag under their own weight. 

Supports must be placed under the workpiece near the line of cut and near the 

edge of the workpiece on both sides of the wheel.

 f) 

Use extra caution when making a “pocket cut” into existing walls or other 

blind areas. 

The protruding wheel may cut gas or water pipes, electrical wiring 

or objects that can cause kickback.

Safety Warnings Specific for Sanding Operations

 a) 

Do not use excessively oversized sanding disc paper.

 Follow manufacturer's 

recommendations, when selecting sanding paper. Larger sanding paper extending 

beyond the sanding pad presents a laceration hazard and may cause snagging, 

tearing of the disc or kickback.

Safety Warnings Specific for Wire Brushing Operations

 a) 

Be aware that wire bristles are thrown by the brush even during ordinary 

operation.

 

Do not overstress the wires by applying excessive load to the 

brush. 

The wire bristles can easily penetrate light clothing and/or skin.

Summary of Contents for D28495-XE

Page 1: ...D28495 XE HEAVY DUTY 180 mm ANGLE GRINDER D28498 XE HEAVY DUTY 230 mm ANGLE GRINDER INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... 5 Vibration emission value ah disc sanding ah DS m s 2 5 Uncertainty K m s 1 5 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration emission level represents the main applications ...

Page 4: ...y alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard h...

Page 5: ... by the manufacturer or an authorised DEWALT Service Centre in order to avoid a hazard Extension Cords CAUTION Use only extension cords that are approved by the country s Electrical Authority Before using extension cords inspect them for loose or exposed wires damaged insulation and defective fittings Replace the cord if necessary Safety Instructions for All Operations a This power tool is intende...

Page 6: ...stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss h Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly awa...

Page 7: ...the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operations is moving away from your body ...

Page 8: ...hemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolonged contact with dust from power sanding sawing grinding drilling and othe...

Page 9: ...o be deliberately reactivated Overload Protection The power supply to the motor will be shut off in case of motor overload The power will return to normal once the tool has cooled down to suitable operating temperature ASSEMBLY AND ADJUSTMENTS WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installi...

Page 10: ...e spindle up 2 Release the clamping lock F and hold the guard D over the tool as shown 3 Align the lugs G with the notches H 4 Press the guard down and rotate it to the required position 5 If required increase the clamping force by tightening the screw I 6 Tighten the clamping lock 7 To remove the guard release the clamping lock CAUTION If the guard cannot be tightened by the adjusting screw do no...

Page 11: ...eel 180 mm and 230 mm Cutting Wheels Type 1 guard Quick change backing flange Threaded clamp nut Type 1 abrasive cutting wheel Type 1 guard Quick change backing flange Threaded clamp nut Diamond cutting wheel Sanding Discs Wire Wheels Type 27 guard 76 2 mm 3 Wire cup brush Type 27 guard 101 6 mm 4 Wire wheel Rubber backing pad Sanding disc Threaded clamp nut ...

Page 12: ...l off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Before reconnecting the tool depress and release the on off switch to ensure that the tool is off WARNING Always wear regular working gloves while operating this tool WARNING The gear case becomes very hot during use It is important to choose the correct guards backing pads a...

Page 13: ...o engage the lock depress the spindle lock button and rotate the spindle until you are unable to rotate the spindle further Using Flap Discs WARNING Metal dust build up Extensive use of flap discs in metal applications can result in the increased potential for electric shock To reduce this risk insert an RCD before use and clean the ventilation slots daily by blowing dry compressed air into the ve...

Page 14: ...o reduce the risk of injury only DEWALT recommended accessories should be used with this product Recommended accessories for use with your tool are available at extra cost from your local service center If you need any assistance in locating any accessory please contact Stanley Black Decker 82 Taryn Drive Epping VIC 3076 Australia or call 1800 444 224 or NZ 0800 339 258 ...

Page 15: ......

Page 16: ...t co nz MAR12 Part No N165883 D28495 XE D28498 XE Copyright 2012 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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