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20- ENG

D26563

TROUBLESHOOTING GUIDE

PROBLEM

CAUSE

CORRECTION

Engine will not
start

1.

Low on fuel or oil.

2.

Ignition switch in "Off"
position.

3.

Faulty spark plug.

4.

Choke in wrong position.

5.

Fuel shut-off valve in
closed position

6.

Unit loaded during start-
up.

1.

Add fuel or oil.

2.

Turn to "ON" position

3.

Replace spark plug.

4.

Adjust choke accordingly.

5.

Open fuel shut-off valve.

6.

Remove load from unit.

1.

Faulty receptacle.

1.

Have Service Center

replace. 

2.

Circuit breaker kicked
out.

2.

Depress and reset.

3.

Defective capacitor.

3.

Have Service Center

replace capacitor.

4.

Faulty power cord.

4.

Repair or replace cord.

5.   GFCI switch breaker

kicked out (if equipped)

5.  Depress and reset

7.  Spark plug wire loose.

7.

Attach wire to spark plug.

No electrical
output

1.

Overload

1.

Reduce load.

2.

Faulty cords or
equipment

2.

Check for damaged, bare,
or frayed wires on
equipment. Replace.

Repeated
circuit breaker
tripping

1.

Generator overloaded.

1.

Reduce load.

2.

Insufficient ventilation.

2.

Move to adequate supply

of fresh air.

Generator
overheating

1. Faulty 

solenoid

1.  Have Service Center

replace.

2.  Faulty idle control switch 2.  Have Service Center

replace.

3.  Faulty windings in stator

4.  Faulty circuit board

5.  Faulty wire harness

3.  Have Service Center

replace.

4.  Have Service Center

replace.

5.  Have Service Center

replace.

DC does not
have power
with the
circuit breaker
depressed 
(if equipped)

1. Faulty 

rectifier

2.  Faulty windings in stator

3.  Faulty wire harness

1.  Have Service Center

replace.

2.  Have Service Center

replace.

3.  Have Service Center

replace.

No auto idle 
(if equipped)

Summary of Contents for D26563

Page 1: ...com CONSUMER SAFETY INFORMATION 2 SAFETY GUIDELINES DEFINITIONS 2 SAFETY INSTRUCTIONS 2 8 ASSEMBLY 9 11 OPERATION 12 14 MAINTENANCE 15 16 STORAGE 17 18 WATTAGE CALCULATIONS 17 19 TROUBLESHOOTING GUIDE...

Page 2: ...AL AND SERVICE INFORMATION DO NOT RETURN THIS PRODUCT TO THE RETAILER FOR SERVICE OPTIONS CALL 1 800 888 2468 EXT 2 Please read and follow these instructions for proper use and maintenance Please take...

Page 3: ...warnings and operating instructions before using RISK OF ELECTROCUTION AND FIRE HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to connect generator directly to the electrical system of any build...

Page 4: ...harged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone con tacting them Operate generator in a clean dry well ventilated area Make sure hand...

Page 5: ...PERATE UNIT INDOORS OR IN ANY CONFINED AREA Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 104 F am bient such as storage rooms or gar...

Page 6: ...sed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operat ing unit Gasoline engines produce toxic carbon...

Page 7: ...surge protector Raising or suspending generators equipped with lift rings improperly Generator could fall causing serious injury or death to you or others Always use proper connecting procedures as de...

Page 8: ...tempt to operate equipment until you have read this Manual for Safety Operation and Maintenance Instructions Figure 1 8 ENG D26563 HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT HAZARD WHAT CAN HAPPEN HOW T...

Page 9: ...the National Electrical Code to clarify any needed grounding information Your local electric company or a certified electrician should be able to help you with this information 9 ENG D26563 Grounding...

Page 10: ...marked battery or let an authorized service center install the battery for you Failure to connect the battery properly can possibly cause bodily injury In addition extensive engine electrical damage...

Page 11: ...ck into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer...

Page 12: ...the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device BEFORE...

Page 13: ...4 Grasp handle on rope starter and pull slowly until resistance is felt Let the rope rewind slowly Pull rope with a rapid full arm stroke Let rope rewind slowly Repeat if necessary NOTE IF ENGINE OIL...

Page 14: ...generator Failure to connect and operate equipment in this sequence can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calc...

Page 15: ...1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation CUSTOMER...

Page 16: ...ossible malfunction of the engine GENERATOR Clean the generator as outlined in the Maintenance Section on this manual Check that cooling air slots and openings on generator are open and unobstructed S...

Page 17: ...ely 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used C Always sta...

Page 18: ...generator capacity If the nameplate information is not available use the values on the following chart as a guide 3 Remember that the starting and running wattage for resistive loads are the same Exam...

Page 19: ...TARTING INDUCTIVE LOADS RUN WATTS TIMES X START FACTOR DO NOT CONNECT VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV SET COMPUTER ETC DIRECTLY TO YOUR GENERATOR IF YOU USE THE GENERATOR TO POWER SENSITIVE...

Page 20: ...park plug wire loose 7 Attach wire to spark plug No electrical output 1 Overload 1 Reduce load 2 Faulty cords or equipment 2 Check for damaged bare or frayed wires on equipment Replace Repeated circui...

Page 21: ...purchaser does not receive satisfactory results from the Authorized Warranty Service Center the purchaser should contact DeVilbiss Air Power Company THIS WARRANTY DOES NOT COVER Merchandise sold as r...

Page 22: ...ngine Do not adjust the throttle or governor to achieve higher performance This will only alter the factory Pre set settings and damage anything connected to the generator Be sure a volt amp surge pro...

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