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1-08
TB20017,Rev.12
Page 1: ...Page 1 1 08 TB20017 Rev 12...
Page 2: ...17 Lock Collar Assembly Disassembly Instructions 18 Safety Cable Kit Parts Breakdown 19 Auxiliary Lighting Cable Kit Parts Breakdown 19 Optional Tow Bar Light Bar Parts Breakdown 20 Optional Extended...
Page 3: ...YES NO If YES are you satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing...
Page 4: ...Page 4 Postage Demco 4010 320th Street Box 189 Boyden Iowa 51234...
Page 5: ...hat requires your SAFETY AWARENESS WARNING WARNING Aluminator Rating 6500 lb Capacity DETHMERS MFG COMPANY 4010 320th St P O BOX 189 BOYDEN IA 51234 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco pr...
Page 6: ...al word is to be limited to the most extreme situations typically for tow bar components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not...
Page 7: ...view safety instructions with all users Operator should be a responsible adult DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS TOW BAR UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRE...
Page 8: ...er Carefully study and understand this manual Give tow bar a visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions include...
Page 9: ...careful on inclines MANEUVER TOWING UNIT AT SAFE SPEEDS Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Avoid loose gravel rocks and holes they...
Page 10: ...cause asphyxiation Before working on tow bar stop towing vehicle set parking brake turn off engine and remove ignition key Always use proper tools or equipment for job at hand Use extreme caution when...
Page 11: ...s fastened securely at the rear of the towed vehicle WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL SEPARA TION OF THE TOW BAR FROM THE TOWING VEHICLE SEPARA...
Page 12: ...E 2 GRADE 5GRADE 8 A lb ft N m lb ft N m lb ft N m 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 35 3 8 20 27 30 40 45 60 7 16 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220 5 8 95 13...
Page 13: ...anchor over coil of cable and replace bolt This will prevent the cable from pulling off and becoming damaged HOOKING UP THE VEHICLE TO BE TOWED Refer to load limits on inside of front cover Step 4 Po...
Page 14: ...els on towed vehicle shut vehicle off If manual transmission shift to neutral unlock steering wheel and make sure parking brake is released Note For four wheel drive units shift transfer case into neu...
Page 15: ...nsert the small hairpin into the lockpin inside the front yoke Cover your AluminatorTM and you are ready to drive your vehicle NOTE Picture shown in 90 degree position AluminatorTM will also store in...
Page 16: ...89 1 Right Front Connecting Leg 21 07221 1 Light Cable Anchor 22 00684 1 1 4 20NC x 1 1 2 Hex Head Bolt Gr 5 23 02772 1 1 4 20NC Nyon Insert Locknut 24 07222 1 Lanyard Cable 25 00182 2 1 8 Small Hair...
Page 17: ...t lbs TB21009 2 Aluminator Decal 11959 2 Safety Latch Stripe Red TB21004 1 User Instruction Decal TB21008 1 Warning Do Not Exceed Weight Limits 1 Manufacturers Patent Hitch Rating Decal ORDER NO QTY D...
Page 18: ...7 Clean o ring groove area and oval hole in outer tube and lock pawls Inspect all parts for excessive wear 8 Reassemble this leg If shaft not removed go to step 3 of reassembly Repeat steps for other...
Page 19: ...w recpt 9523009 9523004 Towed Vehicle Tail Light Wiring Diode Kit 9523010 Towed Vehicle Tail Light Wiring Diode Kit Only 9523011 9523006 Towed Vehicle Tail Light Wiring Diode Kit ORDER NO DESCRIPTION...
Page 20: ...lights and the clearance lights should be lighted 2 Start engine and have someone depress brake pedal Brake lights of the light bar and towing vehicle should come on and off simultaneously with each...
Page 21: ...parts by PART NO and DESCRIPTION OPTIONAL DROP LIFT RECEIVER HITCH PARTS BREAKDOWN 1 2 2 3 TorqueTo 120ft lbs 9523038 6 Drop Lift Receiver Hitch complete REF PART NO NO QTY DESCRIPTION PARTS LIST 1 11...
Page 22: ...SCRIPTION 2 OPTIONAL TOW BAR TO BASE PLATE LOCKING PINS 1 OPTIONAL 3 PIECE LOCKING PINS 9523044 3 Piece Locking Pin Set REF PART NO NO DESCRIPTION PARTS LIST Please order replacement parts by PART NO...
Page 23: ...arranty does not extend to repairs made necessary by normal use of parts accessories or other equipment which in the judgment of Warrantor are either incompatible with the Demco Tow Bar or affect its...
Page 24: ...Page 24 P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com...
