Delta Electronics PCI-M324 User Manual Download

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November, 2017

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Summary of Contents for PCI-M324

Page 1: ...69 Delta Greentech Brasil S A Sao Paulo Office Rua Itapeva 26 3 andar Edificio Itapeva One Bela Vista 01332 000 S o Paulo SP Brazil TEL 55 11 3568 3855 FAX 55 11 3568 3865 Delta Electronics Int Mexico...

Page 2: ...ynchronous timing control for multiple axes and DI O processing functions With the general motion software library and diagnostic tool for the graphic interface program development becomes easier whic...

Page 3: ...ii November 2017 This page is intentionally left blank...

Page 4: ...2 4 Driver software installation 2 5 2 5 Connector pin description 2 6 2 5 1 CN1 I O signal port 2 6 2 5 2 CN3 position comparison triggering signal port 2 9 2 5 3 RSW1 switch for card ID number sett...

Page 5: ...th signal indicator 4 3 Wiring 5 1 Terminal board wiring example 5 2 Hardware Configuration API 6 1 Introduction to EzDMC functions 6 2 6 2 Operate M324 functions with EzDMC 6 3 6 3 Find PCI M324 card...

Page 6: ...the function descriptions specifications safety instructions and other information of the PCI M324 motion control card to help you quickly understand the product features 000 1 1 Function description...

Page 7: ...in axis controls of the PCI M324 motion control card are built in with the incremental encoder interface which can correct the incorrect mechanical data transmission PCI M324 is equipped with precise...

Page 8: ...control T curve and S curve 6 Interpolation modes linear circular and continuous 7 Total number of counter signals 32 bit up down counter x 4 8 Position latch input LTC x 4 9 Position compare output...

Page 9: ...e power supply unit is adjusted to the standard level used in the country region where the machine is installed If you are unsure of the supplying voltage of the given area please contact the local po...

Page 10: ...at can be operated on Windows XP 7 Prior to developing the application you can use the auxiliary program to check and set the hardware contact logic status to make sure that the external wiring is cor...

Page 11: ...e connection and reference of the program development The connection between chapters and the sequence as well as the development of the application can be seen in the flow chart Start 1 Install hardw...

Page 12: ...setting 2 4 2 3 2 PCI slot selection 2 4 2 3 3 Installation procedure 2 4 2 3 4 Troubleshooting 2 4 2 4 Driver software installation 2 5 2 5 Connector pin description 2 6 2 5 1 CN1 I O signal port 2...

Page 13: ...4 axis servo or stepping PCI M324 motion control card x 1 PCI M324 driver CD ROM x 1 PCI M324 User Guide x 1 Optional Motion control terminal block SCSI 100 pin signal connector cable If there are mis...

Page 14: ...itions for CN1 JP1 JP2 CN3 and RSW1 Description of each connector on the PCI M324 card is as follows Name Function CN1 SCSI 100 pins 4 axis motion control I O signal port CN3 Position comparison trigg...

Page 15: ...r the connected devices such as the printer modem and screen 2 Remove the cover of your PC Install the PCI M324 card only in the standard PCI expansion slot Please do not install it in the ISA or EISA...

Page 16: ...requirement of this product 2 Insert the Autorun driver CD ROM into your CD ROM drive and let the system automatically run the setup program 3 When the setup program is launched please follow the inst...

Page 17: ...ion signal 56 ORG_3 I 3rd origin position signal 7 SLD_1 I 1 st deceleration point signal 57 SLD_3 I 3 rd deceleration point signal 8 MEL_2 I 2nd mechanical negative limit signal 58 MEL_4 I 4th mechan...

Page 18: ...l 81 EB _3 I 3 rd B phase encoder signal 32 EB _1 I 1 st B phase encoder signal 82 EB _3 I 3 rd B phase encoder signal 33 EZ _1 I 1st Z phase encoder signal 83 EZ _3 I 3rd Z phase encoder signal 34 EZ...

Page 19: ...2 nd direction pulse signal 98 DIR _4 O 4 th direction pulse signal 49 OUT _2 O 2nd output pulse signal 99 OUT _4 O 4th output pulse signal 50 OUT _2 O 2nd output pulse signal 100 OUT _4 O 4th output...

Page 20: ...ecifications and functions of the PCI M324 CN3 1 CN3 connector male 2 CN3 connector female The following table shows the CN3 pin definition Pin Mark Description 1 3 3V CMP_OUT CMOS 3 3V triggering sig...

Page 21: ...M324 User Guide 2 10 November 2017 2 2 5 3 RSW1 switch for card ID number setting This is the RSW1 switch knob Card ID is the value corresponding to the position the knob is assigned to The setting va...

Page 22: ...PCI M324 motion control card using the short circuit latch for NPN PNP switching The following table shows the JP1 pin definition Pin Mark Description 1 I24 V Internal 24V voltage contact 2 ICOM Inpu...

Page 23: ...er This section introduces the PCI M324 motion control card using the short circuit latch for common or individual grounding for the 5V ground and external ground signal The following table shows the...

Page 24: ...al connection interface 000 3 1 Operation interface 3 2 3 1 1 Mechanical DI O interface 3 2 3 1 2 Servo drive DI O interface 3 9 3 1 3 Servo drive pulse I O interface 3 15 3 1 4 Position comparison tr...

Page 25: ...he drive and the control card can effectively stop the motion beyond the allowable moving range Pin Mark I O Description Pin Mark I O Description 4 MEL_1 I 1st mechanical limit signal 54 MEL_3 I 3rd m...

Page 26: ...ecute homing after a certain motion distance or operation time to ensure the accuracy of the motion control Pin Mark I O Description Pin Mark I O Description 6 ORG_1 I 1 st origin position signal 56 O...

Page 27: ...formation please refer to the PCI M324 Programming Guide Pin Mark I O Description Pin Mark I O Description 7 SLD_1 I 1st deceleration point signal 57 SLD_3 I 3rd deceleration point signal 11 SLD_2 I 2...

Page 28: ...in Mark I O Description 15 DI_1 I 1st axis GPIO input 65 DI_3 I 3rd axis GPIO input 19 DI_2 I 2nd axis GPIO input 69 DI_4 I 4th axis GPIO input Note GPIO is short for General Purpose Input Output 1 Si...

Page 29: ...ontrol pulse output of each axis stops the output and enters the safety protection state You can operate all motion axes only when this signal is cleared Pin Mark I O Description Pin Mark I O Descript...

Page 30: ...evices The four main motion axes of PCI M324 are built in with the DO function Pin Mark I O Description Pin Mark I O Description 24 DO_1 O 1st GPIO output 74 DO_3 O 3rd GPIO output 28 DO_2 O 2nd GPIO...

Page 31: ...built in functions for two high elastic CMP comparators Channels 0 and 1 Please refer to Section 3 1 4 for hardware interface details Pin Mark Description 1 3 3V CMP_OUT CMOS 3 3V triggering signal ou...

Page 32: ...tion control cannot work properly Pin Mark I O Description Pin Mark I O Description 14 ALM_1 I 1st servo alarm 64 ALM_3 I 3rd servo alarm 18 ALM_2 I 2 nd servo alarm 68 ALM_4 I 4 th servo alarm 1 Sink...

Page 33: ...nal enables or disables the operation of the current connecting servo drive Pin Mark I O Description Pin Mark I O Description 21 SVON_1 O 1st servo on 71 SVON_3 O 3rd servo on 25 SVON_2 O 2nd servo on...

Page 34: ...mally Pin Mark I O Description Pin Mark I O Description 12 RDY_1 I 1st servo ready 62 RDY_3 I 3rd servo ready 16 RDY_2 I 2nd servo ready 66 RDY_4 I 4th servo ready 1 Sink mode NPN mode 24VDC 24V 0V Si...

Page 35: ...on Pin Mark I O Description 13 INP_1 I 1st servo in place signal 63 INP_3 I 3rd servo in place signal 17 INP_2 I 2nd servo in place signal 67 INP_4 I 4th servo in place signal 1 Sink mode NPN mode 24V...

Page 36: ...he servo drive alarm Pin Mark I O Description Pin Mark I O Description 23 ALMC_1 O 1st alarm clearing signal 73 ALMC_3 O 3rd alarm clearing signal 27 ALMC_2 O 2nd alarm clearing signal 77 ALMC_4 O 4th...

Page 37: ...324_emg_stop_erc 4 Force output ERC signal is triggered API _m324_set_erc_on 5 To follow the safety procedure you must first clear the remaining command values in the servo drive before starting the s...

Page 38: ...escription 43 DIR _1 O 1st direction pulse signal 93 DIR _3 O 3rd direction pulse signal 44 DIR _1 O 1st direction pulse signal 94 DIR _3 O 3rd direction pulse signal 47 DIR _2 O 2nd direction pulse s...

Page 39: ...Guide 3 16 November 2017 3 2 Differential output connects to optocoupler Internal circuit Signal Signal 4 5 6 1 3 R DIFF DIFF 7 5 6 3 Differential output connects to single ended input Signal Signal...

Page 40: ...se encoder signal 86 EA _4 I 4 th A phase encoder signal 31 EB _1 I 1 st B phase encoder signal 81 EB _3 I 3 rd B phase encoder signal 32 EB _1 I 1st B phase encoder signal 82 EB _3 I 3rd B phase enco...

Page 41: ...value equals the P1 or P2 value the pulse signal outputs respectively to trigger the image acquisition card or CCD to take images The card provides two flexible high speed comparator channels Channels...

Page 42: ...Pulse width selection Note in the output selection function interface you can only select one channel for output This means you cannot assign Channel 0 and Channel 1 at the same time for different si...

Page 43: ...ing Pulse width selection Note in the output selection function interface you can only select one channel for output This means you cannot assign Channel 0 and Channel 1 at the same time for different...

Page 44: ...n value when triggered Workpiece Measurement Command Feedback Figure 3 1 5 1 Position latch function example This card is designed with four sets of latch triggering source for selection For details p...

Page 45: ...Signal Connection Interface PCI M324 User Guide 3 22 November 2017 3 This page is intentionally left blank...

Page 46: ...from They are DB 100S general terminal board and DB M324 adapter board with 25 pin D SUB connector and signal indicator Please refer to the following sections for detailed specifications and instructi...

Page 47: ...mm 5 Wire diameter 26 14 AWG DB 100S illustration Description of each DB 100S pin Mark Function CN1 SCSI 100 pin female connector pin to pin Connector for the PCI M324 servo motion control card and DB...

Page 48: ...Emergency stop input EMG 8 Mechanical I O interface signal input PEL x4 MEL x4 ORG x4 SLD x4 9 Servo drive interface signal output ALM x4 ALMC x4 RDY x4 SVON x4 INP x4 ERC x4 10 GPIO point DI x4 DO x...

Page 49: ...ector Axis 1 motor connector CN3 D SUB 25 female connector Axis 2 motor connector CN4 D SUB 25 female connector Axis 3 motor connector CN5 D SUB 25 female connector Axis 4 motor connector CN6 Plug in...

Page 50: ...M324 User Guide Terminal Board November 2017 4 5 4 DB M324 CN1 pin definition diagram Note the pin definition is the same as the CN1 on the PCI M324 servo motion control card Please refer to Section 2...

Page 51: ...positive limit signal 5 MEL I Mechanical negative limit signal 18 24V V 24V power supply 6 SVON O Servo on 19 ALM I Servo alarm 7 EGND G 24V ground signal 20 EGND G 24V ground signal 8 EGND G 24V grou...

Page 52: ...PCI M324 User Guide Terminal Board November 2017 4 7 4 DB M324 CN6 pin definition diagram Description of each DB M324 CN6 pin Pin Mark Description 1 FG FG 2 EGND 24V ground signal 3 24V Power 24V...

Page 53: ...t signal 4 SLD I 2 nd deceleration point signal 12 MEL I 2 nd mechanical negative limit signal 5 RDY I 1 st servo ready 13 PEL I 1st mechanical positive limit signal 6 RDY I 2nd servo ready 14 PEL I 2...

Page 54: ...ition diagram Description of each DB M324 CN9 pin Pin Mark Description 1 5VGND DDA 5V ground signal 2 DDA5V DDA 5V voltage output Note CN9 The DDA 5V voltage output source is from the PCI M324 control...

Page 55: ...4 Description of the DB M324 LED Item Description Power LED 24V power input indicator light LED Array The function definition of the LED signal indicator light is the same as the CN1 on the PCI M324 s...

Page 56: ...November 2017 5 1 Wiring This chapter lists the standard wiring diagrams for the PCI M324 motion control card connected to various series of servo drives 000 5 1 Terminal board wiring example 5 2...

Page 57: ...S TPOS 26 SON ARST 9 33 0V 24V 45 47 49 Break Coil Table Motor MEL PEL ORG SLD2 SLD1 GND COM GND COM 44 11 NL CWL PL CCWL 32 31 OUT _1 OUT _1 DIR _1 DIR _1 EA _1 EA _1 EB _1 EB _1 EZ _1 EZ _1 ERC_1 RD...

Page 58: ...N ARST 9 33 0V 24V 45 47 49 Table Motor MEL PEL ORG SLD2 SLD1 GND COM GND COM 12 13 44 11 NL CWL PL CCWL 32 31 OUT _1 OUT _1 DIR _1 DIR _1 EA _1 EA _1 EB _1 EB _1 EZ _1 EZ _1 ERC_1 RDY_1 ALM_1 INP_1 S...

Page 59: ...N ARST 9 33 0V 24V 45 47 49 Table Motor MEL PEL ORG SLD2 SLD1 EMGS GND COM GND COM 13 19 44 11 NL CWL PL CCWL 32 31 OUT _1 OUT _1 DIR _1 DIR _1 EA _1 EA _1 EB _1 EB _1 EZ _1 EZ _1 ERC_1 RDY_1 ALM_1 IN...

Page 60: ...N A CLR 29 31 0V 24V 41 Break Coil Table Motor MEL PEL ORG SLD2 SLD1 BRKOFF BRKOFF GND COM GND COM 11 10 13 25 7 CWL CCWL 8 9 OUT _1 OUT _1 DIR _1 DIR _1 EA _1 EA _1 EB _1 EB _1 EZ _1 EZ _1 ERC_1 RDY_...

Page 61: ...INP SG 0V SG 0V RD COM 24V 9 19 J2S CN1B 5 14 16 17 10 20 RES LSP LSN SG SG 18 SON ALM COM 24V 13 OUT _1 OUT _1 DIR _1 DIR _1 EA _1 EA _1 EB _1 EB _1 EZ _1 EZ _1 ERC_1 RDY_1 ALM_1 INP_1 SVON_1 RALM_1...

Page 62: ...le Motor MEL PEL ORG SLD2 SLD1 S RDY S RDY ALM ALM COIN COIN SVR ON ALM RST TGON TGON CLR 24V IN 47 P OT N OT 43 27 28 24V 0V OUT _1 OUT _1 DIR _1 DIR _1 EA _1 EA _1 EB _1 EB _1 EZ _1 EZ _1 ERC_1 RDY_...

Page 63: ...Wiring PCI M324 User Guide 5 8 November 2017 5 This page is intentionally left blank...

Page 64: ...24 motion control cards You may use the listed cards to determine if the cards are functioning properly and select each card for functional testing The following introduces how to operate the function...

Page 65: ...of each block Figure 6 1 1 No Function 1 Function menu 2 Tool bar for basic operating functions 3 Area for displaying the main controller system and expansion module list 4 Area for displaying the bas...

Page 66: ...n control screen 4 Set the pulse output input mode and I O related settings After making sure the settings are correct you can start the motion control 6 3 Find PCI M324 card To find the PCI M324 card...

Page 67: ...tting interface Interrupt Configuration interrupt setting interface 3 Position Velocity Display each count value of the motion status including command position speed motion status etc 4 Interrupt Sta...

Page 68: ...tive motion is used 11 A Move Reference Command absolute motion follows the command counter Encoder absolute motion follows the feedback counter position After opening the main screen you need to set...

Page 69: ...screen to set the relevant settings i e AB Phase CW CCW PLS DIR then you can execute motion control Click Pulse I O Configuration Figure 6 4 5 on the M324 main screen to open the pulse I O mode settin...

Page 70: ...this configuration Please refer to Figure 6 5 1 for the function menu as described above Figure 6 5 1 Function to load save configuration file 2 Interrupt Configuration function page Click Interrupt...

Page 71: ...Simulation Drawspeed_M324 and DrawsPos_M324 in the function menu As shown in Figure 6 5 6 and Figure 6 5 7 these are the simulation images for the helical motion speed and position After you select t...

Page 72: ...n image 4 CMP setting screen You can open the CMP setting screen Figure 6 5 9 by clicking Option M324_Compare in the function menu To output the trigger signal when in motion set the CMP start positio...

Page 73: ...EzDMC Functions PCI M324 User Guide 6 10 November 2017 6 Figure 6 5 9 Position comparison function setting screen...

Page 74: ...November 2017 1 Revision History Release date Version Chapter Revision contents November 2017 V1 0 First edition...

Page 75: ...Revision History PCI M324 User Guide 2 November 2017 This page is intentionally left blank...

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