Delta Controls GR2 Installation, Operation & Maintenance Instructions Manual Download Page 1

www.delta-controls.com 

IOM-GR-A : AUGUST 2016 

 

Installation, Operation &  
Maintenance 

Instructions

 

GR Series 

Models GR2, GR4 (Pressure Switches) 

Models GR3, GR6 (Differential Pressure Switches) 

Model GR7 (Temperature Switches) 

General 

The  unit  is  manufactured,  checked  and  supplied  in 

accordance  with  our  published  specification,  and 

when  installed  and  used  in  normal  or  prescribed 

applications,  with  the  lid  in  place  and  within  the 

parameters  set  for  mechanical  and  electrical 

performance, will not cause danger or hazard to life 

or limb. 

 

THE  USERS  ATTENTION  IS  DRAWN  TO 

THE  FACT  THAT,  WHEN  THE  UNIT  IS 

‘LIVE’  WITH  RESPECT  TO  ELECTRICAL 

OR  PRESSURE  SUPPLIES,  A  HAZARD 

MAY  EXIST  IF  THE  UNIT  IS  OPENED  OR 

DISMANTLED. 

 

UNITS  MUST  BE  SELECTED  AND 

INSTALLED  BY  SUITABLY  TRAINED  AND 

QUALIFIED 

PERSONNEL 

IN 

ACCORDANCE 

WITH 

APPROPRIATE 

CODES  OF  PRACTICE  SO  THAT  THE 

POSSIBILITY OF FAILURE RESULTING IN 

INJURY  OR  DAMAGE  CAUSED  BY 

MISUSE 

OR 

MISAPPLICATION 

IS 

AVOIDED. 

 

THE  MICROSWITCH  ASSEMBLY  WITH 

FACTORY  SEALED  LEADS  HAS  BEEN 

CAREFULLY 

POSITIONED 

AT 

THE 

FACTORY.  ANY  DISTURBANCE  MAY 

RENDER THIS UNIT INOPERATIVE. 

 

 

 

 

 

 

 

Operating principles 

Pressure  Switch  models  GR2,  GR4  and  Differential 

Pressure  Switch  models  GR3,  GR6  are  diaphragm 

operated switches. 

 

These  diaphragms  generate  a  force  proportional  to 

the  applied  pressure  and  are  balanced  by  a  user 

adjustable  control  spring.  When  the  force  exceeds 

that  created  by  the  control  spring,  the  diaphragm 

moves causing a push rod to actuate a snap-acting 

micros-witch.  

 

Temperature model GR7 works in the same way as 

the  Pressure  models  with  the  exception  that  the 

applied  pressure  comes  from  the  expansion  of  a  

vapour  enclosed  in  either  a  rigid  stem  or  semi-rigid 

thermal system. 

 

 

CERTIFICATIONS 

 

Intrinsically Safe Models 

Intrinsically  safe  models  carry  the  following  label 

markings: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This equipment may be used in zones 0, 1 & 2 with 

flammable  gases  and  vapours  with  apparatus 

groups  IIA,  IIB  &  IIC  and  with  temperature  classes 

T1, T2, T3, T4, T5 & T6. 

 

This  equipment  is  only  certified  for  use  in  ambient 

temperatures  in  the  range  –40°C  to  +60°C  for  T6 

and –40°C to +85°C for T4 and should not be used 

outside this range. 

 

The  certificate  number  has  an  ‘X’  suffix  which 

indicates  that  special  conditions  of  installation  and 

use  apply.  Those  installing  or  inspecting  this 

equipment must have access to the contents of the 

certificate or these instructions. The conditions listed 

in the certificate are reproduced below: 

 

THE  APPARATUS  MUST  BE  INSTALLED 

SUCH  THAT  THE  RISK  OF  IMPACT  OR 

ABRASION IS NEGLIGIBLE. 

 

THE  PERMANENTLY  ATTACHED  LEADS 

MUST 

BE 

SUITABLY 

PROTECTED 

AGAINTS  MECHANICAL  DAMAGE  AND 

TERMINATED  IN  A  SUITABLE  JUNCTION 

OR 

TERMINAL 

FACILITY  WITH 

MINIMUM  DEGREE  OF  PROTECTION  OF 

AT LEAST IP6X. 

 

THE  INSTALLATION  OF  EXTERNAL 

CONNECTIONS  TO  MODELS  OF  THE 

APPARATUS 

WITH 

TERMINAL 

ENCLOSURES  MUST  BE  CARRIED  OUT 

USING  APPROPRIATE  CONDUIT  OR 

CABLE  GLAND  WITH  A  DEGREE  OF 

PROTECTION  OF  AT  LEAST  IP6X, 

COMPONENT  CERTIFIED  BY  AN  EU 

APPROVED CERTIFICATION BODY. 

ATEX 

ATEX 

ATEX 

Summary of Contents for GR2

Page 1: ... the control spring the diaphragm moves causing a push rod to actuate a snap acting micros witch Temperature model GR7 works in the same way as the Pressure models with the exception that the applied pressure comes from the expansion of a vapour enclosed in either a rigid stem or semi rigid thermal system CERTIFICATIONS Intrinsically Safe Models Intrinsically safe models carry the following label ...

Page 2: ...All models The instruments are designed to be mounted vertically with the process connection underneath However mounting up to 45 from the vertical in any plane is acceptable although a small calibration shift may occur They can be mounted either direct to process or to a wall or panel using the back plate provided Select the mounting point so as to avoid stresses excessive shock vibration or temp...

Page 3: ...FORE WIRING DO NOT EXCEED ELECTRICAL RATINGS STATED IN LITERATURE AND ON NAME PLATES THE LEADS ARE FACTORY SEALED SO IT IS UNNECESSARY TO SEAL THE CON DUIT TO THE CONDUIT NIPPLE HOWEV ER THE LEADS MUST BE SUITABLY PROTECTED AGAINST MECHANICAL DAMAGE AND TERMINATED IN A SUITA BLE JUNCTION BOX OR TERMINAL FA CILITY IN ACCORDANCE WITH LOCAL AND NATIONAL CODES EACH CON DUCTOR IS PROVIDED WITH AN IDENT...

Page 4: ...s See Fig 5 1 Isolate the instrument from process and power Adjustment may be carried out with the unit live 2 Loosen both cover screws 3 Rotate cover anti clockwise to allow access 4 Using a screwdriver rotate the range adjuster to obtain the desire setting Turn right to left to increase the setting An appropriate setting is shown by pointer against reference scale 5 Rotate cover clockwise to clo...

Page 5: ...e not fouled or chafed Check for internal condensation Rectify as necessary It is recommended that instruments used to provide an alarm are operated periodically to ensure they are functioning correctly If further maintenance is required seek advice from DELTA CONTROLS before attempting repair or replacement of parts Should the diaphragm fail the process will vent to atmosphere via a control orifi...

Page 6: ...PT GROUND SCREW H OR R MOUNTING HOLES FOR M5 SCREWS VENTING DEVICE WHEN FITTED H OR R PROCESS CONNECTOR UNITS DIM A NPT MALE INCHES 1 85 MM 47 OTHERS INCHES 1 46 MM 37 JUNCTION BOX CODES C D 4 MOUNTING HOLES 4 5 mm DIA SUITABLE FOR M4 SCREWS MAX HEAD DIA 7 5 mm CONDUIT ENTRY M20 x 1 5 20 0 79 15 0 0 59 45 0 1 77 171 0 6 73 ...

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