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Delfin D/G 1 Z22, Operating And Maintenance Manual

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D/G 1 – D/G 2   Z22                                                                                                Edition: September 2005 – Rel. 00 

 

Manufacturers of Industrial vacuums 

 

Delfin S.r.l.

  

Strada della Merla, 49/a 
10036 Settimo Torinese (TO) Italy           
Phone: 0039.011.8005500 
Fax 0039.011.8005506 www.delfinvacuums.it 
[email protected] 

 

.   

 

Operating and maintenance manual 

 

D/G 1 Z22 

 

D/G 2 Z22 

 

 

Industrial Vacuum    

Machine complying with the ATEX 94/9 CE DIRECTIVE intended for dust vacuuming    

 in  potentially explosive atmospheres, classified Z22.

 

This manual is supplied with the vacuum as integrating part of the machine.  
Carefully read this manual and the documentation enclosed.  Understanding and following the herein instructions is 
essential to correctly operate the vacuum and execute maintenance operations in safety conditions.

 

CE 

 

Summary of Contents for D/G 1 Z22

Page 1: ...e manual D G 1 Z22 D G 2 Z22 Industrial Vacuum Machine complying with the ATEX 94 9 CE DIRECTIVE intended for dust vacuuming in potentially explosive atmospheres classified Z22 This manual is supplied with the vacuum as integrating part of the machine Carefully read this manual and the documentation enclosed Understanding and following the herein instructions is essential to correctly operate the ...

Page 2: ...atibility ATEX 94 9 EC Directive and more particularly with the UNI EN 1127 1 and UNI EN 13463 1 Standards The harmonized standards of reference for design manufacture and system test of the machine have been specified in the technical documentation filed at the manufacturer s premises This certification will loose validity in case any change is made on the machine without the manufacturer s autho...

Page 3: ...ffer from the ones of your vacuum cleaner whilst some of the components may not appear in the herein pictures as omitted for a clearer view For easy consultation purposes this manual is divided into sections Each section is featured by a symbol This Operating and Maintenance Manual provides all information expressly required by the Machinery Directive 98 37 EC and the ATEX 94 9 EC Directive All te...

Page 4: ...l specifications 7 1 1 2 Warranty 8 Safety 9 2 1 Information on safety 10 2 2 Safety warnings 11 2 3 Warning signs and plates 14 2 4 Residual risks 16 2 5 Applicable directives 16 Transport and handling 17 3 1 Transport and overall dimensions 18 3 2 Unpacking and handling 19 Installation 21 4 1 Suction pipe fitting 22 4 2 Electrical connection 23 Working system 25 5 1 Function description of contr...

Page 5: ...on and warnings 34 6 2 General safety rules 34 6 3 Maintenance operations 35 6 4 Filter replacement 36 6 4 1 Main filter replacement 36 6 4 2 Cartridge filter replacement 39 6 5 Vacuum pressure relief valve 40 Spare parts 41 Recommended spare parts 42 Spare part order form 43 ...

Page 6: ...D G 1 D G 2 Z22 Edition September 2005 Rel 00 G E N E R A L I N F O R M A T I O N ...

Page 7: ...fferent dimensions types of filter as well as different efficiency depending on the specific use Generally the dust suction hose and a filter protection cyclone are placed on the filtering chamber The vacuumed material will deposit t into the collection container which may have different capacity and is provided with wheels for an easy removal from the machine body for emptying The machine may als...

Page 8: ...D G 1 D G 2 Z22 Edition September 2005 Rel 00 ...

Page 9: ...ordering such filters to Delfin S r l specifying the relevant P N 1 Anti static polyester filter Cat G Main filter Spare Part Number DG 1 DG 2 AR3047 AR3005 2 Anti static cartridge filter Spare Part Number DG 1 DG 2 AR4003 A AR4003 A 3 Anti static filter on Vacuum pressure relief valve This filter prevents dust infiltration into the suction pump throughout the vacuum pressure relief valve Spare Pa...

Page 10: ...bility in case of use of NON ORIGINAL filters are 1 4 Delfin srl Strada della Merla 49 a 10036 Settimo Torinese TO Italy Phone 0039 011 8005500 Fax 0039 011 8005506 www delfinvacuums it delfin delfinvacuums it 1 5 CE Marking In compliance with the Machinery Directive on vacuums CE Marking plates are always applied on Delfin vacuums Please specify the machine s data reported on such CE marking when...

Page 11: ...is specific model correspond to the following acoustic pressure values 78 dB A I CAUTION Complying with the articles of the Italian Law Decree 277 91 all workers exposed to noise pressure exceeding 85 dBA must protect themselves wearing their personal safety devices As such if the vacuum has to be operated in the above specified conditions the employer must provide the staff with the homologated a...

Page 12: ...0 2600 2900 Air flow m3 h 325 525 Filtering area cm2 20 000 30 000 Filter load m3 m2 h 162 175 Tank capacity Liters 100 100 Noise level dB A 74 74 Inlet plug Ø mm 80 80 Insulation Class F F Overall dimensions cm 64 x 115 64 x 115 Height cm 150 170 Rear wheels Ø mm 150 150 Front wheels Ø mm 150 150 Brake serial serial Motion manual manual Removable container serial serial ...

Page 13: ...D G 1 D G 2 Z22 Edition September 2005 Rel 00 ...

Page 14: ...struction will only be examined and discussed at the manufacturer s premises or at any Technical Service Centre recommended by the manufacturer In case the claim is unjustified all repair and or replacement costs and expenses shall be paid by the purchaser The purchase fiscal document must be submitted to the Manufacturer s personnel in charge of repair operations It can also be sent to the Manufa...

Page 15: ...D G 1 D G 2 Z22 Edition September 2005 Rel 00 S A F E T Y ...

Page 16: ...lure to follow even partially the safety warnings and instructions reported in the herein manual The safety instructions and warnings are prescribed in this manual and reported on the warning plates applied to Delfin vacuums Failure to respect the aforesaid safety warnings may cause injury to the operator and to other people as well The safety warnings are highlighted by the following signs CAUTIO...

Page 17: ...or of the area to be vacuumed must be anti static The opening of the dust collection container must be executed in non classified atmosphere area after having disconnected and unplugged the machine and only after 10 minutes from unplugging It is prohibited to vacuum toxic substances unless the machine is provided with the necessary specific filters for the type of dust to be vacuumed Such specific...

Page 18: ...e use or service of vacuum supplied in case it is utilized with tools or accessories that have not been provided by Delfin S r l Without prejudice for the above it is recommended to keep the machine construction complying with the safety standards prescribed by the EC 98 37 Machine Directive Keep the vacuum clean and free of any contamination material such as dust debris or oil Moreover keep it aw...

Page 19: ...o an electrical system outlet with efficient earth In case it is necessary to use an extension check that the extension is in perfect conditions CE marked and that the extension cable s cross section area is suitable for the vacuum s electrical input To recover the vacuum s original working conditions after maintenance the operators must check that the machine s protections particularly safety dev...

Page 20: ...s Do not use any solvents NAFTA or gasoline Damaged plates must be replaced with new ones available upon request to Delfin S r l In case of safety warning plates applied on vacuum components to be replaced ensure that warning plates will be applied on the new replaced parts as well Caution Carefully read the Operating and Maintenance Manual before using the vacuum or executing maintenance operatio...

Page 21: ...lection container after due waiting time must only be executed by qualified operators wearing the appropriate safety devices Do not use the vacuum without filtering systems This plate is applied to the vacuum when the machine is equipped with a C CLASS anti static filter max efficiency 1 micron CAUTION this machine contains harmful vacuumed dust Emptying operations including the removal of the col...

Page 22: ...not be used in workplaces or environment with dangerous substances such as flammable dust and or gas and or liquids which may evaporate at ambient temperature and therefore contaminate the environment Risks arising from the vacuum s storage and use in a wet damp environment In order not to compromise the vacuum s efficiency t is necessary to respect the storage and operating limits prescribed in t...

Page 23: ...ion September 2005 Rel 00 All transport and handling operations described in this chapter must be executed in NON CLASSIFIED atmosphere which means in non explosive atmosphere area T R A N S P O R T A T AND H A N D L I N G ...

Page 24: ...working area is clear and that no objects are laying on the package During handling operations keep the forklift position low for major stability and safety Once in use the vacuum should be handled normally riding it on its own wheels It is expressly prohibited to lift the vacuum using hoisters or forklifts or other equipment In case it is necessary to lift the vacuum for any reason the final user...

Page 25: ... one or more components it will be necessary to suspend installation and notify the manufacturer about the failure Remedy and actions to be taken shall be agreed with the manufacturer The vacuum filter is already placed inside the machine Shift the vacuum using the handle as shown in the picture below CAUTION The vacuum can be shifted manually on flat grounds only The vacuum s heavy weight may not...

Page 26: ...Z22 Edition September 2005 Rel 00 All transport and handling operations described in this chapter must be executed in NON CLASSIFIED atmosphere which means in a non explosive atmosphere area I N S T A L L A T I O N ...

Page 27: ...s open end Note the flexible hose together with nozzles and other accessories are included in the STANDARD kit Please contact your dealer for further information concerning the different types of OPTIONAL accessories available for this particular vacuum model Remove the cap Insert the flexible hose into the vacuum s inlet plug ...

Page 28: ...h wet hands In case it is necessary to use an extension check that the extension is in perfect conditions CE marked and that the cable s cross section area is suitable for the vacuum s electrical input If after turning on the vacuum the hose blows air instead of vacuuming it is necessary to disconnect the vacuum unplug it and invert the vacuum s engine rotation direction using a screw driver to wo...

Page 29: ...is manual before operating the vacuum Operating and maintenance authorised staff must be properly trained on the function and use of the safety devices to be worn for personal safety such as safety shoes gloves mask and goggles which eliminate the risks in connection with the operations to be performed W O R K I N G P R O C E D U R E S ...

Page 30: ...s cut out when the main switch is turned to the O position After turning the main switch to the O position it is possible to execute maintenance operations inside the electrical control box 2 Vacuum gauge depression gauge The vacuum gauge indicates the depression values in mmH2O waterlift inside the filtering chamber The vacuum perfectly works within values in a range between 2500 3000 mmH2O ...

Page 31: ...ectly plug in the current outlet having the voltage required and indicated on the vacuum s control box panel Ensure that the flexible hose is duly fitted and locked in the specific suction plug Ensure that the supply cable cord and the eventual extension are in perfect conditions Set on the wheels brake to ensure that the machine is stable Hold the flexible hose s end with the fitted accessory req...

Page 32: ... the picture CAUTION The vacuum can be shifted manually on flat grounds only The vacuum s heavy weight may not allow the operator to shift it safely on slopes as it would be difficult to handle and control the machine avoiding dangerous collision which may cause damages and injury Warning Before turning the vacuum on again make sure the engines have stopped completely ...

Page 33: ...se and withdrawal must only be executed in non classified atmosphere which means in an area with non potentially explosive atmosphere CAUTION Turn the main switch to the O position Wait at least five minutes to allow that the dust deposits at the bottom then lift the handle A Withdraw the collection container using the handle B ...

Page 34: ... the container with the provided cover C As shown in the picture withdraw the debris collection bag and dispose it complying with the applicable laws in force in the Country of use of the vacuum CAUTION Use the dust mask to execute this operation safely ...

Page 35: ...ter the machine has been switched off and after the engine has stopped completely Fit the provided cap into the suction plug Filter shake device should always be activated before using the vacuum and after long periods of uninterrupted working Warning Do not tangle or ply the flexible hose during vacuuming operations ...

Page 36: ... led switch and keep it pressed for a few seconds to start filter shake functions If suction pressure value is still excessive it is necessary to clean or replace the main filter or the safety filter MAXIMUM SUCTION PRESSURE LIMIT D G 1 D G 2 2600 mmH20 2900 mmH20 Warning Do not use the vacuum with clogged filters Warning If after filter cleaning the vacuum gauge pointer still indicates excessive ...

Page 37: ... All maintenance operations must be executed in NON CLASSIFIED atmosphere which means in a non explosive atmosphere area M A I N T E N A N C E WARNING The vacuum s extraordinary maintenance shall only be executed by the manufacturer s technical engineers ...

Page 38: ...horizing any maintenance operations to start the person responsible of safety must clear the workplace from unauthorized people ensure that all necessary tools are in good conditions and readily available to the maintenance operator check that lighting is appropriate and if necessary provide for supplementary portable 24 Volt lamps ensure that the maintenance operator is provided with all homologa...

Page 39: ...he wheels Every 6 months Check that the head basement sheath the filter holding ring sheath and the collection container s sheath are hermetic The electrical units plugs switches cables and so on must have no faults or defects Screws and nuts must always be tightened Check that the safety filter is not too dirty or clogged Clean the deflector inside the suction hose on regular basis to prevent dus...

Page 40: ...placement 6 4 1 Main filter replacement For filter replacement proceed as follows Disconnect the vacuum turning the switch to the 0 position Unplug the vacuum CAUTION Always wear your personal safety devices Release the snap fasteners A of the filtering chamber ...

Page 41: ... 1 D G 2 Z22 Edition September 2005 Rel 00 Lift the cover Operating from the vacuum s bottom remove the pin A and the split pin B securing the filter to the shake lever Lift the filter and the holding ring ...

Page 42: ...eath Untie the knots remove the pocket filter and replace it with a new one Reassemble the unit and finally lock the cover CAUTION The debris and dust deposited on the filter and the filter as well must be disposed complying with the laws and regulations in force in the Country where the vacuum is used ...

Page 43: ...he 0 position unplug the vacuum Caution Always wear your personal safety devices Release and lift the container s cover and withdraw the cartridge Use another vacuum to clean the cartridge and remove the dust on the whole surface Once completed the cleaning operations reassemble the cartridge executing the above procedure in reverse Warning Do not use compressed air jets which may damage the filte...

Page 44: ...k for long time with clogged filters and obstructed hose Reaching the suction pressure value the valve opens allowing air inflow inside the turbine and therefore ensuring cooling DO NOT MANUMIT the vacuum pressure relief valve The Manufacturer will accept no responsibility on the machine s efficiency in case of manumission of the vacuum pressure relief valve and as a consequence the warranty will ...

Page 45: ...G 1 D G 2 Z22 Edition September 2005 Rel 00 S P A R E P A R T S Spare parts may be requested completing and sending us the here enclosed order form by fax mail or writing to our e mail address as follows ...

Page 46: ...i static polyester filter G AR3047 AR3005 Filter holding ring sheath Ø 500 AR2013 AR2013 Filter holding ring Ø 500 AR2018 AR2018 Collection container chamber Ø 500 sheath AR2059 AR2059 Anti static filter for Vacuum pressure relief valve AR3000 AR3000 Anti static cartridge filter AR4003 A AR4003 A ...

Page 47: ...mber DESCRIPTION Quantity MODEL P N TAV Spare Part Number DESCRIPTION Quantity MODEL P N TAV Spare Part Number DESCRIPTION Quantity MODEL P N TAV Spare Part Number DESCRIPTION Quantity Delfin S r l Strada della Merla 49 a 10036 Settimo Torinese TO Italy Ph 0039 011 8005500 Fax 0039 011 8005506 DATE __ __ ______ Page _____ of ______ Please write in capital letters or print C O N S I G N E E ADDRESS...

Page 48: ...D G 1 D G 2 Z22 Edition September 2005 Rel 00 DEALER ...

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