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Delachaux Conductix-Wampfler 0314 Series, Installation Manual

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Delachaux Conductix-Wampfler 0314 Series Installation Manual Download Page 48

Installation Manual 
 
Festoon Systems for I-Beams 

Program 0314 

 

 

MAL0300-0001-EN 

www.conductix.com 

translated document 

page 48 of 56 

 

9

 

 Troubleshooting 

 

 

 

 

 

WARNING!

 

Danger of injury due to improper troubleshooting! 

Improper troubleshooting can result in serious injury to person and property. 
Therefore: 
- Contact the manufacturer in case of malfunction. 
- Allow troubleshooting to be carried out only by personnel from or authorized by the manufacturer 

 

 

 

 

CAUTION!

 

Improper use can result in serious injury to persons and property. 
Therefore: 

Elimination of faults may only be performed by qualified specialists. 

 

 

 
 

Malfunctions 

Cause 

Remedy 

Reduction in function of rollers 

Excessive load 

Wear-and-tear 

Exchange roller 

Evident mechanical overload on components 

(deformation, cracks, abrasion) 

Malfunction* 

Replace the relevant components 

 
* If injury to person or property could occur during a breakdown then Conductix-Wampfler must be informed immediately. 
 
 

Summary of Contents for Conductix-Wampfler 0314 Series

Page 1: ...Installation Manual Festoon Systems for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 1 of 56...

Page 2: ...2 Unauthorized personnel 8 2 2 3 Training 8 2 3 Personal protective equipment 9 2 4 Intended use 10 2 5 Protective measures to be taken by the operator user 11 2 6 Special hazards 12 2 7 Actions in th...

Page 3: ...operation 26 4 5 2 Manual operation 26 5 Transport packaging and storage 27 5 1 Transport 27 5 1 1 Safety instructions for transport 27 5 1 2 Transport inspection 27 5 2 Packaging 28 5 3 Storage of pa...

Page 4: ...44 8 2 3 Logging 44 8 2 4 Maintenance of the festoon system 45 8 2 5 Wearing parts 46 8 2 6 Wear limits 47 8 2 7 Repeat inspections 47 8 2 8 Repair 47 9 Troubleshooting 48 10 Dismantling and disposal...

Page 5: ...anual the instructions located in the appendices for the individual assembled components also apply 1 2 Limitation of liability All data and information in this installation manual has been compiled w...

Page 6: ...parts WARNING Incorrect replacement parts are a safety hazard Incorrect or faulty replacement parts can impair safety and result in damage malfunctions or complete failure Therefore Use only original...

Page 7: ...mage to property DANGER indicates an immediately hazardous situation which if not avoided may result in death or serious injury WARNING indicates a possibly hazardous situation which if not avoided ma...

Page 8: ...perience as well as their understanding of the applicable regulations Only persons who can be expected to perform their work reliably are acceptable personnel Persons whose responsiveness is influence...

Page 9: ...gs neck chains or other items of jewelry must not be worn Protective footwear used to protect from falling heavy parts and slipping on slippery floors For special tasks wear When carrying out particul...

Page 10: ...oon system can result in a hazardous situation Therefore Use the festoon system only for its intended use Follow all information in this installation manual strictly The following uses of the festoon...

Page 11: ...the festoon system This knowledge must be expressed in the form of operating instructions for the operation of the device During the entire time the festoon system is in use the operator must check t...

Page 12: ...harp corners and edges and do not knot or twist them Set loads down when leaving the workplace WARNING Danger of injury from moving components Incautious handling of the festoon system can lead to sev...

Page 13: ...ng in the work and danger area be careful of projections and depressions in the floor No loose objects may be left on the floor WARNING Danger of crushing When moving the festoon system there is a dan...

Page 14: ...ible parties at the place of operation Alarm the rescue services Make access ready for rescue vehicles Measures to take in the event of malfunctions Secure the work area against entry Involve qualifie...

Page 15: ...mber of rolls Max travel speed 50 m min 3 2 Interfaces Mechanical Machine Part Load bearing structure End clamp towing trolley Cables Overlay conductor holder Electrical data and media Machine Part Sw...

Page 16: ...of the main rollers and the horizontal guide rollers must be clean and free of objects or defects that could damage the rollers scratches cracks holes uneven segments etc If multiple beams are welded...

Page 17: ...smooth for a length of 100 mm Required tools and materials NOTE Fig 2 Smoothing of welded track beams 3 4 2 Use of even welded track beams Welded joints on the track beams must be even at points that...

Page 18: ...nd materials NOTE Fig 4 Girder joint for non welded track beams For non welded girder joints the horizontal and vertical deviation of the opposing sides of the joint may be at most 2 mm Transitions mu...

Page 19: ...the length of the track beam may not exceed 5 mm For lengths shorter than 2 m deviation may not exceed 2 mm Required tools and materials NOTE Fig 6 Horizontal deviation of track beams 3 4 5 Vertical...

Page 20: ...alignment deviation of the trolley winch Required tools and materials NOTE Fig 8 Poor horizontal alignment between the crane beam and the track beam 3 4 7 Poor vertical alignment between the crane bea...

Page 21: ...for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 21 of 56 4 Product description and mode of operation 4 1 Overview of the festoon system Fig 10 Overview of the festo...

Page 22: ...led via the line to the mobile consumer via which the subsequent cable trolleys are pulled The dimensions of the festoon system can be found in the project specific dimension sheet 4 3 Description of...

Page 23: ...nsisting of 1 Side part one or two rolls 2 Rail 3 Lower part Fig 13 Cable trolley for round cables End clamp for round cables consisting of 1 Rail 2 Lower part Fig 14 End clamp for round cables Cable...

Page 24: ...x com translated document page 24 of 56 Cable trolley with hook consisting of 1 Side panel single roll 2 Rail 3 Hook Fig 16 Cable trolley with hook Cable collar for round cables Cable collars can be u...

Page 25: ...areas Between the buffer and the buffer plate Between the carriage and the track beam In the vicinity of the cables WARNING Danger of injury from moving components Contact with the festoon system duri...

Page 26: ...1 Automatic operation The standard operating mode is automatic operation in which the festoon system is operated via the consumer s controller In this mode no person may be in or under the working are...

Page 27: ...n ropes or straps Do not attach ropes or straps at sharp corners and edges and do not knot or twist them CAUTION Possible damage from improper transport Improper transport can result in substantial pr...

Page 28: ...disposal Packaging materials are valuable resources and can be reused or usefully processed or recycled in many cases Therefore Dispose of packaging materials in an environmentally appropriate manner...

Page 29: ...ttachment points provided Do not lash to protruding machine parts or eyelets on attached components Be sure the lashing elements are firmly seated Use only authorized lifting accessories and lashing e...

Page 30: ...herefore When walking in the work and danger area be careful of projections and depressions in the floor No loose objects may be left on the floor WARNING Danger of crushing When moving the festoon sy...

Page 31: ...o be adjusted to the track beam The distance A between the two side parts of the cable trolley should be max support width 40 mm The cable trolley base is to be centrally located below the track beam...

Page 32: ...ctricians to connect up the cables Check the cables regularly for signs of wear or damage The cable configuration designed for the festoon system must be adhered to The following rules are recommended...

Page 33: ...e configuration designed for the festoon system must be adhered to The following rules are recommended Place the cable package towards the middle of the track beam so that the torque is in balance Whe...

Page 34: ...ere is a risk of tripping Therefore When walking in the work and danger area be careful of projections and depressions in the floor No loose objects may be left on the floor WARNING Danger of crushing...

Page 35: ...ended for qualified specialists who install the festoon systems operate them and who are familiar with the requirements regarding work safety and accident prevention If Conductix Wampfler performed th...

Page 36: ...lengths of the cables correspond to the specifications of the project specific technical documentation The permissible length deviation is 50 mm Actual ________ A06 Cables are arranged free of twists...

Page 37: ...d until the cable train is fully extended Movement backwards from towing end in the direction of cable trolley storage termination fitting end until end position is reached B01 Horizontal alignment ga...

Page 38: ...Installation Manual Festoon Systems for I Beams Program 0314 Commissioning checklist MAL0300 0001 EN www conductix com translated document page 38 of 56 Remarks other...

Page 39: ...oper operation Improper operation can result in serious injury to persons and property Therefore Perform all operating steps according to the specifications of this installation manual Before starting...

Page 40: ...nctioning A festoon system consists of end clamp and cable trolley The last cable trolley is coupled via the line to the mobile consumer via which the subsequent cable trolleys are pulled The dimensio...

Page 41: ...ge to the festoon system Therefore Be sure that the festoon system does not start by itself While it is moving do not reach into moving parts particularly the interface between the buffer and buffer p...

Page 42: ...out maintenance tasks or intervals In order to retain the warranty rights and to avoid damage the system operator is responsible for performing the following maintenance tasks Inspection service and r...

Page 43: ...f the work and tested Check measuring tools used after clean up collection and inventory Inspection measures Interval Components Measure Description Every 14 days 3 and 4 shift operation at the latest...

Page 44: ...nal hours Every 30 days 2 shift operation at the latest after 300 operational hours Rollers Functional check Easy and misalignment free running of the main roller on the track beam running surfaces Vi...

Page 45: ...ted Observe the inspection and maintenance intervals described in the maintenance instructions Ensure that sufficient space for maintenance work is available Ensure that the festoon system is not inad...

Page 46: ...s Roller mounting Maintenance measure Tighten all fasteners Cable attachment Tighten all fasteners on clamping bars and cable clamps Annually depends on external influences Surface corrosion protectio...

Page 47: ...general visual and functional checks are to be performed The condition of components with regard to damage wear corrosion or other damage is to be determined Generally speaking the completeness and f...

Page 48: ...to be carried out only by personnel from or authorized by the manufacturer CAUTION Improper use can result in serious injury to persons and property Therefore Elimination of faults may only be perform...

Page 49: ...er in case of any unclear points WARNING Danger of injury from moving components Incautious handling of the festoon system can lead to severe injury or damage to the festoon system Therefore Be sure t...

Page 50: ...ained technicians At least 2 people Required tools Crescent wrench Tools for securing CAUTION Loads are to be carefully fastened onto suitable hoists or load carrying devices that are technically inta...

Page 51: ...Systems for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 51 of 56 11 Additional Documents 11 1 Declaration of incorporation The declaration of incorporation is avail...

Page 52: ...damage malfunctions or complete failure as well as impair safety Therefore Use only original replacement parts from the manufacturer No liability is accepted or warranty given for damages that occur...

Page 53: ...on the following pages to communicate your experiences and issues with us that could be of interest for our improvement process Thank you very much for your help Please fax the filled out form to 49 7...

Page 54: ...Installation Manual Festoon Systems for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 54 of 56...

Page 55: ...Installation time required in hours Travel time required in hours Installation of the above project was concluded today by Conductix Wampfler GmbH Germany Risk is transferred to the customer today Th...

Page 56: ...ms Program 0314 MAL0300 0001 EN www conductix com translated document page 56 of 56 Conductix Wampfler GmbH Rheinstrasse 27 33 79576 Weil am Rhein M rkt Germany Phone 49 0 7621 662 0 Fax 49 0 7621 662...

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