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ZEN-LOG-MAN-16V03 (0930)

Copyright © 2016 Define Instruments

8

2.4 - EMC installation guidelines

The Zen has been designed to cope with 
large EMC disturbances.

 This has been 

achieved by continual testing and improve-
ment of filtering and layout techniques over 
many years.

The Zen meets CE noise requirements, and 
even surpasses them in many tests. (For 
full details and test results, see Appendix 
A.) Ho
wever in some applications with less 
than optimum installations and large power 
switching, the EMC performance of the Zen 
can be further improved, by:

Installing the unit in an earthed 

Metal 

Enclosure

. This is particularly useful 

if the control box is mounted close to 
large power switching devices like con-
tactors. Every switching cycle there is a 
possibility of generating a large amount 
of near field radiated noise. The 

Metal 

Enclosure

, acting as a faraday cage, 

will shunt this radiation to ground and 
away from the Zen.

Increasing the physical distance from 
the power devices. For example, in-
creasing the control box distance from 
6" to 12" from the noise source will re-
duce the noise seen by the control box 
by a factor of 4. (Probably the cheapest 
and best results in this situation could 
be obtained by adding RC snubbers to 
the contactors or power switches.)

Using shielded cable on sensitive input 
and control signal lines. Good results 
can be obtained by grounding the 
shields to the metal enclosure close to 
the entry point. All cables act as aeri-
als and pick up unwanted R.F. radiated 
signals and noise; the earthed shield 
acts as a faraday cage around the ca-
bles, shunting the unwanted energy to 
ground.
Shields can also help with capacitively 
coupled noise typically found in circum-
stances when signal cable is laid on top 
of noisy switching power cables. Of 
course in this case you are better off to 
keep separate signal and power lines.

Laying cable on earthed cable trays 
can also help reduce noise seen by the 
Zen. This is particularly useful if there 
are long cable runs, or the unit is close 
to radiating sources such as two way 
radios.

The relay outputs of the Zen have built 
in MOV's to help reduce EMI when 
switching inductive loads. EMI can fur-
ther be reduced at the load by adding 
snubbers for AC signals or a flyback di-
ode for DC coils.

Summary of Contents for ZEN-LOG-HV-EMOD

Page 1: ...al sensors The inputs are all individually isolat ed and EMC hardened making it fit for the most demanding industrial environments Data is logged to a 1GB Micro SD card for easy data retrieval and tra...

Page 2: ...4 Using the Data Viewer 15 5 5 Importing logged data from the Micro SD card 17 6 Wiring LED s 18 6 1 Zen Datalogger terminals 18 6 2 LED indicators 20 6 3 Analog output 20 6 4 Relay output 21 6 5 Dig...

Page 3: ...this instrument in a manner not specified by the manufacturer may compro mise the protection provided by the instrument This instrument should not be used to directly drive valves motors or other actu...

Page 4: ...interface Add 16 relay outputs and 16 digital control inputs with a ZEN RIO Relay IO Expansion sold separately Linearity repeatability 0 1 FSO Channel separation 125db minimum RF immunity 1 effect FSO...

Page 5: ...plied Logging to onboard memory when Micro SD card removed Micro SD card capacity 1GB 7 858 683 samples for all channels Not compatible with higher capacity Micro SD cards Onboard memory capacity 32MB...

Page 6: ...ld be installed in a location that does not exceed the maximum operating temperature and at a safe distance from other devices that generate excessive heat The installation environment should provide...

Page 7: ...the rail and then 2 Press down towards the rail until the red hooks click into place Leave at least 2 5cm clear above and be low the unit to allow room for airflow and wiring C Wiring Refer to Sectio...

Page 8: ...6 to 12 from the noise source will re duce the noise seen by the control box by a factor of 4 Probably the cheapest and best results in this situation could be obtained by adding RC snubbers to the c...

Page 9: ...eady connected using the Bridge Key please disconnect before continuing A Download the latest version of WorkBench from www defineinstruments com workbench B Extract the install file from the zip fold...

Page 10: ...an alternative location by clicking Browse Click Next to continue G Depending on your security settings the User Account Control dialog may appear If it does simply click Yes to al low the program to...

Page 11: ...plug the Bridge Key into your computer s USB port see Fig 5 Supply Power Supply power to the Zen Datalogger referring to 6 1 for wiring Fig 4 Bridge Key Interface Cable PC Connection INSTALL SOFTWARE...

Page 12: ...changes made in this area will bring up the Apply Button see below Connection Panel Disconnect button Connection status Apply Button Appears if you have made any changes in the Control Area WorkBench...

Page 13: ...r an input channel or a digital input as the source Retransmission Configure up the two analog outputs to operate independently or in cooperation with the digital inputs as an intelligent multiplexer...

Page 14: ...o SD card as soon as it is inserted again This process can take some time depending on how much data needs to be transferred You will not be able to safely remove the Micro SD card again as in 5 5 unt...

Page 15: ...e pressed BEFORE removing the Micro SD card Please see 5 5 for more information on safely removing the Micro SD card C SAFE If this LED is lit then it is safe to remove your SD card from the Zen s Mic...

Page 16: ...data log exceeds the capacity of the Micro SD Card There are two methods for downloading logged data to your PC A While connected to your Zen unit click the Download NEW Samples button This button app...

Page 17: ...the Micro SD Card from the Zen unit Incorrect removal of the Micro SD could corrupt your data log A Press the button marked PRESS BEFORE REMOVING SD see 5 3B B Wait for the green SAFE LED to come on W...

Page 18: ...2 1 PROG PORT Micro SD Use PRESS BEFORE REMOVING SD button Once SAFE light is on Open flap to expose slot Press card to eject Max card capacity 1GB Universal Input Channels Universal Input Channels E...

Page 19: ...supply CAUTION HAZARDOUS VOLTAGES 48 47 46 24 23 22 45 44 43 21 20 19 42 41 40 18 17 16 58 57 56 55 54 82 81 Analog Outputs Relay Outputs Power Supply Universal AC DC Ph N Ph N HV 85 265V AC 95 370V D...

Page 20: ...g Micro SD card for datalog storage SAFE ON Safe to remove Micro SD card Indicates activity on the Receive Transmit lines ON Power is supplied to the unit FLASHING Normal operation ON Error contact ma...

Page 21: ...ct rating Note 2 For individual relay outputs i e not sharing a common and or a con tact rating of 250V AC use ZEN RIO which can provide 16 Relay Outputs 6 5 Digital inputs The Zen Datalogger has four...

Page 22: ...ut External 24V Supply NOTE The universal analog inputs can also be wired as digital pulse inputs see 7 5 Connection example for digital inputs A D Reed Switch or Relay Contact 58 57 56 55 54 3 wire P...

Page 23: ...e auto detecting RS port refer to the diagrams below for wiring RS485 COM Tx Tx NC NC RS422 COM Tx Tx Rx Rx NOTE Pins marked NC MUST be left disconnected to ensure correct auto detection of your comm...

Page 24: ...arth common 7 1 Current input Range 0 20mA 4 20mA Input impedance 45 Maximum over range protected by PTC to 24V DC Accuracy 0 1 FSO max Linearity repeatability 0 1 FSO max Channel separation 0 001 max...

Page 25: ...to noisy power supplies contac tors or motor cables The best practice is to run input cables on a separate earthed cable tray This will minimise RFI effects of which magnitude cannot be easily predict...

Page 26: ...C currents using external current shunts or interfacing to sensors with low voltage output A 0 18V general purpose voltage range is also provided 0 10V 200mV 200mV to 1V 0 18V DC 3 Wire Transmitter 0...

Page 27: ...put Output B B B B B B Note 1 Each voltage input must not see more than 18V peak between the nega tive and the input otherwise permanent damage may occur Note 2 All cables must be screened with screen...

Page 28: ...lated from each other Note 2 All RTD cables must be screened with screen earthed at one end only All three wires must be the same resistance i e the same type and size Note 3 To minimise lead resistan...

Page 29: ...092 F 0 to 1700 C S 32 to 3092 F 0 to 1700 C T 328 to 752 F 200 to 400 C Thermocouple Connection Example for Thermocouple Inputs T C T C T C Input Channel B B Input Channel B B Input Channel B B Note...

Page 30: ...ge 0 2500 0Hz Fast counter range 0 2500 0Hz Sensors Open collector NPN PNP TTL or Clean Contact Frequency resolution 0 1Hz Debounce counter range 0 50Hz max Counter register output 32 bit Accuracy 0 5...

Page 31: ...ed with screen earthed at one end only Note 4 Do not run input cables in close vicinity to noisy power supplies contac tors or motor cables The best practice is to run input cables on a separate earth...

Page 32: ...racy 1 of full scale Response time 250ms 10 90 Frequency 50 60Hz The Zen Datalogger accepts input from a Define Instruments AC current sensor Set the jumper on the top of the current sensor to the des...

Page 33: ...mA Indicator or PLC Indicator or PLC Binary Switch External 24V Supply Analog Output Digital Inputs Specifications Settling time before reading 100msec min Multiple readings with averaging recommended...

Page 34: ...ed to retransmit the controller setpoints 1 16 The input and output always share the same range E g If Input 1 is ranged 32 212 F 0 100 C and retransmission Channel 1 is selected on DI A D then AO A a...

Page 35: ...tput No 3 Regulated Power Supply 24V DC Note 1 In this configuration the DI Com and digital inputs are isolated from the inputs and outputs The 24V external power supply can therefore be used to power...

Page 36: ...06 Ch8 1207 1208 Ch9 1209 1210 Ch10 1211 1212 Ch11 1213 1214 Ch12 1215 1216 Ch13 1217 1218 Ch14 1219 1220 Ch15 1221 1222 Ch16 1223 1224 Counter frequency inputs 32 bit signed integers Counter1 525 526...

Page 37: ...leshooting Issue Resolution Input signal is not reading correctly Check positioning of fail safe micro switch The fail safe micro switch should be switched off for all input types except mA See 7 1 to...

Page 38: ...tandard Test Value Performance Criteria Conducted RF IEC 61000 4 6 3V 150kHz to 80MHz Meets Criterion A Burst IEC 61000 4 4 1kV 5 50ns 5kHz 1kV 5 50ns 100kHz Meets Criterion A Note 1 Meets NAMUR NE 21...

Page 39: ...occurs Note 1 EN61326 1 calls for a Criterion B pass unit exceeds this by meeting Criterion A B APPENDIX B OPTIONAL FM1602 DISPLAY The FM1602 display can be purchased separately to enable fast field...

Page 40: ...and Ph 64 9 835 1550 Fax 64 9 835 1250 sales defineinstruments co nz www defineinstruments co nz United States Dallas TX Ph 214 926 4950 sales defineinstruments com www defineinstruments com South Afr...

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