COMPLEX SOLUTIONS MADE SIMPLE.
DEEP SEA ELECTRONICS PLC
DSE5560
MAINS / ATS CONTROLLER
OPERATING MANUAL
Page 1: ...COMPLEX SOLUTIONS MADE SIMPLE DEEP SEA ELECTRONICS PLC DSE5560 MAINS ATS CONTROLLER OPERATING MANUAL ...
Page 2: ... may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder except in accordance with the provisions of the Copyright Designs and Patents Act 1988 Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Deep Sea Electron...
Page 3: ...TRIPS 18 3 3 ROCOF VECTOR SHIFT 19 4 DESCRIPTION OF CONTROLS 20 4 1 1 SYNCHROSCOPE OPERATION 22 4 2 LED INDICATORS 22 4 3 COMPLETE INSTRUMENTATION LIST 23 4 3 1 BASIC INSTRUMENTATION 23 4 4 FRONT PANEL CONFIGURATION EDITOR 24 4 4 1 ENTERING THE PIN NUMBER 24 4 4 2 EDITING VALUES 25 4 4 3 LIST OF ADJUSTABLE PARAMETERS 26 4 5 DISPLAY EDITOR 27 4 5 1 EDITING DISPLAY EDITOR CONFIGURATION VALUES 27 4 6...
Page 4: ... 9 2 COMMISSIONING SCREENS 45 9 2 1 SCREEN 1 45 9 2 2 SCREEN 2 45 9 2 3 SCREEN 3 45 10 FAULT FINDING 46 11 TYPICAL WIRING DIAGRAM 47 12 TYPICAL SYSTEM SCHEMATICS 48 13 FACTORY DEFAULT CONFIGURATION 51 14 APPENDIX 55 14 1 OUTPUT EXPANSION 55 14 1 1 RELAY OUTPUT EXPANSION 157 55 14 1 2 LED OUTPUT EXPANSION 548 55 14 2 INPUT EXPANSION 55 14 2 1 P130 55 14 2 2 P540 P541 55 14 3 COMMUNICATIONS OPTION 5...
Page 5: ... load back to the mains The powerful Micro processor contained within the module allows for a range of complex features to be incorporated as standard True RMS voltage monitoring Communications capability RS485 for connection to building management system or other RS485 Modbus multidrop communications system Fully configurable inputs for use as alarms or a range of different functions Input expans...
Page 6: ... the system of generators if the generators are in Auto mode and the 5560 is in manual mode Auto The controller will automatically start the system of generator if the generators are in Auto mode when given a remote start command or the mains fails Manual The controller will start the system of generators when the start button is pressed if the generators are in Auto mode Mains Failure Simulation ...
Page 7: ...se are the only controls which need to be operated The smaller push buttons are used to access further information such as mains voltage or to change the state of the load switching devices when in manual mode Details of their operation are provided later in this document The following descriptions detail the sequences followed by a module containing the standard factory configuration Always refer...
Page 8: ...nce Status Start request Manual mode Once the Minimum number of sets set using 5xxx software have synchronised onto the bus the 5560 will display Status Mains on load Manual mode Pressing the transfer to bus open mains button will synchronise the bus to the mains The 5560 will display Status Synchronise bus Manual mode Once the bus has synchronised to the mains the bus will close and power will be...
Page 9: ...leling Manual Mode The system will remain in this mode until further action is taken Operation Detail Pressing the transfer to mains open bus button again will transfer the remaining load onto the mains The 5560 will display Status Ramp off bus 10 kW 12 kVAr Manual mode Once the bus loading has reached 0kW the bus will open and the 5560 will display Status Mains on load Manual mode Pressing the re...
Page 10: ...f configured Mains supply failure Remote start input either on load on load demand or in island mode Once a call to start is received the module will initiate its Start Delay timer This is used to ensure that the start event is required and not just a momentary condition The 5560 will display Status Start delay 00 05 Auto mode Once this timer has expired any available 5510 in auto mode will be iss...
Page 11: ... to run the generators on load and ignore the fluctuating call to stop until such a time as it remains inactive for the duration of the stop delay timer MAINS AVAILABLE If the mains supply is available when the sets are called to take load the generator bus must first be synchronised with the mains supply This will occur if The sets are started by remote start if configured The sets are started du...
Page 12: ... mode the load is then ramped fully onto the generators The 5560 will display Status Ramp onto bus 76 kW 80 kVAr Auto mode Once the mains loading has reached 0kW the bus load switch will be opened and the 5560 will display Status Bus on load Auto mode Should the remote start signal be deactivated the module will first initiate a return timer to ensure that it is not a transient condition The 5560 ...
Page 13: ...to Mains Auto mode The load is then ramped back onto the mains The 5560 will display Status Ramp off bus 10 kW 12 kVAr Auto mode Once the bus loading has reached 0kW the bus load switch will be opened and the 5560 will display Status Mains on load Auto mode Any 5510 running in Auto mode will be issued a stop command and will display Please refer to the 5510 operator manual for details on the stopp...
Page 14: ...perating manual for further details of the 5510 start sequence START DELAY 00 05 The 5560 will display Status Start request Test mode Once the Minimum number of sets set using 5xxx software have synchronised onto the bus the 5560 will display Status Synchronise to bus Test mode Once the bus has synchronised to the mains the bus will close and power will be ramped onto the bus generators The 5560 w...
Page 15: ...before The load with the mains supply that has failed will remain without power Cease peak lopping and backup the failed mains supply NOTE At no time are the generators paralleled with more than one mains supply at a time Paralleling with mains supplies is always taken in turn 2 5 1 5560 PRIORITY Where more than one 5560 controller is present they must determine which one is to take control over t...
Page 16: ...tors are ramping off load 3 PROTECTIONS The module will indicate that an alarm has occurred in several ways The Audible Alarm will sound This can be silenced by pressing the Mute button The LCD display will jump from the Status page to display the Alarm The LCD will then display Followed by the appropriate alarm text ALARM Bus failed to open If no alarms are present the LCD will display the follow...
Page 17: ...e INSUFFICIENT CAPACITY if the generators reach full load when they are in parallel with the mains utility The LCD will indicate INSUFFICIENT CAPACITY and the COMMON ALARM LED will illuminate MINIMUM SETS NOT REACHED if the minimum number of sets on the bus has not been reached prior to closing the generator bus load switching device the LCD will indicate MINIMUM SETS NOT REACHED and the COMMON AL...
Page 18: ... will provide 100 of its capacity and the loading on the mains will increase MAINS REVERSE POWER if the module is configured for Mains CT and the amount of power being exported to the mains supply is above the setting for the export power level alarm then mains reverse power is displayed and the COMMON ALARM LED will flash OLD UNITS ON BUS if the module detects that there is one or more 5560 contr...
Page 19: ...r will instigate the mains failure function This operation must be manually reset 1 Press button The engine will stop if it is still running and the alarm is cleared 2 Activate digital input configured to Clear ROCOF Vector shift if this has been provided 3 Press and button together and hold for 5 seconds The ROCOF Vector shift instrument is displayed and all peak hold values are reset clearing th...
Page 20: ...5 AM 4 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module Up and Down Scroll Buttons LCD Display User Configurable LEDS With Insert Pocket Stop Reset Button Manual Mode Button Test Mode Button Auto Mode Button Alarm Mute Lamp Test Start button ...
Page 21: ...Controller Operators Manual 057 017 5560 OPERATING MANUAL ISSUE 5 1 25 03 15 AM 21 Transfer to mains button Transfer to bus button Page Select Button Mains available Mains on load indicator Bus on load indicator Bus live indicator ...
Page 22: ...w the phase difference The engine speed will be automatically adjusted altering the phase until the moving bar enters the centre of the scope Hz 0 2 V 0 2 Once the Mains and generator supplies are synchronised the module will initiate a breaker close signal to load the generator onto the Mains Should synchronism be broken the moving bar will pass out of the synchronising window Note If the module ...
Page 23: ...ts L1 L2 L2 L3 L3 L1 Bus Hz These values are calculated by reading the information from the modules via the MultiSet Communications MSC link Bus kW Bus kVAr Bus phase sequence Load Amps pf Load kW kVA kVAr Mains Volts L1 N L2 N L3 N Mains Volts L1 L2 L2 L3 L3 L1 Mains Hz Mains Amps Mains kW Mains kVA Mains pf Mains kVAr Mains kWh Mains kVAh Mains kVArh Mains phase sequence ROCOF Vector shift Synch...
Page 24: ...Press or buttons to adjust it to the correct value for the first digit of the PIN number Press when the first digit is correctly entered Enter pin The second is now flashing Press or buttons to adjust it to the correct value for the second digit of the PIN number Press when the second digit is correctly entered 1 1 1 1 Enter pin The third is now flashing Press or buttons to adjust it to the correc...
Page 25: ...sh Pressing or buttons will change the parameter to the desired value Configuration Start Delay 00 05 m s Press to save the change The parameter will stop flashing as the edit mode is exited NOTE If STOP button is pressed BEFORE the value is saved the current edit is cancelled the change is not saved and the previous value is restored To view the different configuration functions press the or butt...
Page 26: ... Over Voltage Alarm 50V 360V ph N 276V Mains Under Frequency Alarm 0Hz 75Hz 45Hz Mains Over Frequency Alarm 0Hz 75Hz 55Hz System Plant Battery Under Volt Alarm 0 40V 10V Plant Battery Over Volt Alarm 0 40V 30V Display Language ENGLISH ENGLISH ENGLISH ENGLISH OTHERS see note below Contrast Clock Date and Time dd mmm yyyy hh mm Misc Auto Scroll Time 0 10s 2 0s NOTE More comprehensive module configur...
Page 27: ...e the value for the displayed parameter press either the buttons to increase ordecrease the value To view the different configuration functions press the button The LCD will then display CONFIGURATION Language English United Kingdom Software version x xx To change the value for the displayed parameter press either the buttons to increase of decrease the value To view the different configuration fu...
Page 28: ...ware version x xx To exit the editor without saving changes press either of the buttons To save changes press the button The LCD will then display CONFIGURATION Save Changes and exit Software version x xx To exit the editor and save any changes press either of the buttons To return to the beginning of the list press the button The module will then return to the Status Page display ...
Page 29: ...ce the bus on load Should the remote start signal then be removed the bus will remain on load until either the STOP RESET or AUTO push buttons are operated START This push button is used to start the generators The module must first be placed in the MANUAL mode of operation The START button should then be operated The generators will then automatically attempt to start To stop the generators the S...
Page 30: ... alarm output Any further alarm conditions will reactivate the sounder Once the alarm has been muted and investigated it may then be cleared Refer to the Protections section of this manual for details When the Alarm Mute is operated a Lamp test function will also be implemented and all LED indicators will be illuminated TRANSFER TO BUS NOTE This button is only active in MANUAL mode This push butto...
Page 31: ...his button when the bus is on load and the mains supply is not available will open the generator load switch 2 Pressing this button when the bus is on load and the mains supply is available will cause the controller to volts match and synchronise the bus with the mains supply The bus load switch is then closed in parallel with the mains supply 3 Pressing this button when the bus is in parallel wit...
Page 32: ... excessive vibration the module should be mounted on suitable anti vibration mountings 5 2 COOLING The module has been designed to operate over a wide temperature range 30 C to 70 C Allowances should be made for the temperature rise within the control panel enclosure Care should be taken NOT to mount possible heat sources near the module unless adequate ventilation is provided The relative humidit...
Page 33: ...DSE Model 5560 ATS and Mains Controller Operators Manual 057 017 5560 OPERATING MANUAL ISSUE 5 1 25 03 15 AM 33 5 4 FRONT PANEL LAYOUT AND LED IDENTIFICATION LED1 LED2 LED3 LED4 ...
Page 34: ...uch as Low Oil Pressure Shutdown Low Coolant level etc STATUS INDICATIONS Indication of specific functions or sequences derived from the modules operating state Such as Safety On Pre heating Panel Locked Generator Available etc These LEDs are annunciated using a removable insert card Additionally the module s logo can be changed to suit generator manufacturer s requirements This can be used for in...
Page 35: ...mm Switch to negative 11 Auxiliary Input 2 0 5mm Switch to negative 12 Auxiliary Input 3 0 5mm Switch to negative 13 Auxiliary Input 4 0 5mm Switch to negative 14 Auxiliary Input 5 0 5mm Switch to negative 15 Auxiliary Input 6 0 5mm Switch to negative 16 Auxiliary Input 7 0 5mm Switch to negative 17 Auxiliary Input 8 0 5mm Switch to negative 18 Auxiliary Input 9 0 5mm Switch to negative 19 Functio...
Page 36: ... 41 Bus volts L1 1 0mm Connect to Bus L1 42 Bus volts L2 1 0mm Connect to Bus L2 43 Bus volts L3 1 0mm Connect to Bus L3 44 Bus volts N 1 0mm Connect to Bus N 7 1 7 PLUG G 4 WAY PIN No DESCRIPTION CABLE SIZE NOTES 45 Mains volts L1 1 0mm Connect to Mains L1 46 Mains volts L2 1 0mm Connect to Mains L2 47 Mains volts L3 1 0mm Connect to Mains L3 48 Mains volts N 1 0mm Connect to Mains N 7 1 8 PLUG H...
Page 37: ... be re configured utilising the 5xxx for Windows software 7 1 10 EXPANSION INTERFACE CONNECTOR 4 way connector allows connection to the 130 input expansion 157 relay expansion module or 545 548 LED expansion modules A maximum of 2 relay or LED expansion modules may be connected in series to this port CAUTION Do not connect the 808 configuration interface to this port as it is not possible to use t...
Page 38: ...to be a normally closed signal or a normally open signal 12 Auxiliary input 3 This is a negative switched configurable input see Calibration Manual for options available It is possible to configure the input to be a normally closed signal or a normally open signal 13 Auxiliary input 4 This is a negative switched configurable input see Calibration Manual for options available It is possible to conf...
Page 39: ...ink and the Multiset comms link DSE stock and supply Belden cable 9841 which is a high quality 120Ω Ω Ω Ω impedance cable suitable for CANbus use DSE part number 016 030 7 3 4 PLUG D 3 WAY if fitted PIN No DESCRIPTION 29 RS485 SCREEN 30 RS485 B For connection to other RS485 controllers in a multidrop RS485 communications system 31 RS485 A For connection to other RS485 controllers in a multidrop RS...
Page 40: ... Bus volts L3 Used for sensing the voltage frequency of Bus L3 44 Bus volts N Used for sensing the Bus voltage frequency 7 3 7 PLUG G 4 WAY PIN No DESCRIPTION 45 Mains volts L1 Used for sensing the voltage frequency of Mains L1 46 Mains volts L2 Used for sensing the voltage frequency of Mains L2 47 Mains volts L3 Used for sensing the voltage frequency of Mains L3 48 Mains volts N Used for sensing ...
Page 41: ... DSE Connector Description DSE Part No A BL08 8 way connector 5 08mm 007 125 B BL11 11 way connector 5 08mm 007 135 C BL04 4 way connector 3 81mm 007 408 D BL03 3 way connector 3 81mm 007 409 E Plug E is not fitted to 5560 controllers N A F BL08 8 way connector 10 16mm 007 410 G BL04 4 way connector 10 16mm 007 003 H BL09 9 way connector 5 08mm 007 339 ...
Page 42: ...z 60Hz Accuracy 1 of full scale True RMS sensing Supported topologies 3 Phase 4wire Wye 3 phase 3 wire Delta 3 phase 3 wire Edison Delta Single phase 2 wire 2 Phase 3 wire L1 L2 2 Phase 3 wire L1 L3 CTs Burden 0 5VA Primary rating 1A 6000A user selectable Secondary rating 1A or 5A secondary user selectable Accuracy of measurement 1 of full load rating when using 0 5 or better CTs with 5A secondary...
Page 43: ...nclosures IP55 Front of module when module is installed into the control panel with the optional sealing gasket IP42 front of module when module is installed into the control panel WITHOUT being sealed to the panel NEMA Rating Approximate 12 Front of module when module is installed into the control panel with the optional sealing gasket 2 front of module when module is installed into the control p...
Page 44: ...ble parameters 6 4 Initiate an automatic start by supplying the remote start signal The start sequence will commence and once the pre set number of generators is running in parallel the 5560 will synchronise the bus to the mains and the Bus breaker will be closed The load will be ramped on to the Bus until the pre set KW and KVAr levels have been reached 6 5 Remove the remote start signal the retu...
Page 45: ...oltage and total kW Load on the set s and total kVAr Ramp level and of full load kW of full load kVAr 9 2 2 SCREEN 2 B kW B Tgt B Tgt Sets load 0 0 0 0 0 0 0 kVAr kW kVAr 0 0 0 0 5 0 Bus load levels kW kVAr Target and actual of full load buskW Target and actual of full load bus kVAr Load on the set s 9 2 3 SCREEN 3 M Tgt M Tgt Pf L N 0 0 0 00 0V kW kVAr Sets load Amps 0 0 0 0A Target and actual of...
Page 46: ...ng temperature is not above 70 C Check the DC fuse Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Continuous starting of generators when in AUTO Check that there is no signal present on the Remote Start input Check configured polarity is correct Check that the mains supply is within limits and load level on the mains is not ab...
Page 47: ...DSE Model 5560 ATS and Mains Controller Operators Manual 057 017 5560 OPERATING MANUAL ISSUE 5 1 25 03 15 AM 47 11 TYPICAL WIRING DIAGRAM ...
Page 48: ...st devices on the communications bus See section header MSC Settings in the Guide to synchronising and load sharing manual for further details NOTE 2 It is important that the MultiSet Communications Link cable is run from one module to the next in a bus fashion Spurs off this bus should be avoided where possible but where a spur is unavoidable its length should be kept less than 1m from the bus ca...
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Page 51: ...DSE Model 5560 ATS and Mains Controller Operators Manual 057 017 5560 OPERATING MANUAL ISSUE 5 1 25 03 15 AM 51 13 FACTORY DEFAULT CONFIGURATION ...
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Page 55: ...and B and give a total of 16 extra LED outputs Refer to technical data sheet on the 548 LED module for further details It is possible to use a mix of 157 and 548 modules to give both relay and LED expansion if required Please refer to our Technical Support department for details 14 2 INPUT EXPANSION 14 2 1 P130 It is possible to increase the number of monitored inputs available by utilising a 130 ...
Page 56: ...tions 14 3 2 PC TO CONTROLLER DIRECT CONNECTION To connect a 5510 to a modem the following items are required Any 5560 Module 5xxx series configuration software Supplied on DSE software CD P810 interface USB or RS232 as required 14 3 3 MODEM TO CONTROLLER CONNECTION 5560 is not capable of being connected to a Modem NOTE 5560 controller only available with RS485 communications 14 3 4 RS485 LINK TO ...
Page 57: ...d of the RS485 connection bus Caution The A and B lines of the 485 network should be terminated at each end with a 120Ω Ω Ω Ω resistor Some RS485 devices PC cards in particular are already fitted with a terminating resistor However if they are not installed as an end of line device then such terminating resistors must be removed Other RS485 devices may be fitted with a switchable resistor again th...
Page 58: ...re to monitor and control the 5560 module via this protocol Please refer to Deep Sea Electronics Plc for details 14 3 5 MODBUS The RS485 output uses Modbus communications protocol This uses a master slave technique to communicate Only the Master can initiate a packet transaction called a query When appropriate the slave 5560 Module responds to the query and provides the information requested by th...
Page 59: ...s falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Protection against water falling at any angle up to 60 from the vertical There must be no harmful effect spray water 4 Protected against ingress of solid objects with a diameter of more than 1 mm Tools wires etc wi...
Page 60: ... dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain and sleet undamaged by the formation of ice on the enclosure 4 X IP66 Provides a degree of protection against splashing water windblown dust and rain hose directed water undamaged by the formation of ice on the en...
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