DediProg DP600 User Manual Download Page 1

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DediProg DP600 

Manual Tape Reel Taping 

Machine 

 

V1.3

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

DediProg Technology Co. LTD 

4F., No.7, Ln. 143, Xinming Rd., Neihu Dist., Taipei City 114, Taiwan 

Email for technical support: 

[email protected]

 

Email for Sale information: 

[email protected]

 

  

www.DediProg.com

 

Summary of Contents for DP600

Page 1: ... ww w ww w w d d de e ed d di iip p pr r ro o og g g c c co o om m m 1 DediProg DP600 Manual Tape Reel Taping Machine V1 3 DediProg Technology Co LTD 4F No 7 Ln 143 Xinming Rd Neihu Dist Taipei City 114 Taiwan Email for technical support support dediprog com Email for Sale information sales dediprog com www DediProg com ...

Page 2: ...w ww w ww w w d d de e ed d di iip p pr r ro o og g g c c co o om m m 2 Table of Content I Introduction 3 II Main Features 3 III Specifications 4 IV Hardware Description 5 V Operations Description 8 VI Protection Case of Heat Sealer 13 VII Maintenance 14 VIII Troubleshooting 19 IX CE Certificate 20 X Revision History 21 ...

Page 3: ...hout any tool DP600 supports devices packaged in 8 88mm width tape With advanced characteristics DP600 offers the best solution for manufacturing process Precise Ball Screw synchronous parallel adjustment of the rail width finish tape width adjustment within 10 seconds without tools PSA Press sensitive adhesive and hot melt sealer Patent tenon positioning device of tape width user can fine tune th...

Page 4: ...terial with ψ 200mm ψ 550mm shared type Sealer PSA Press sensitive adhesive and hot melt Power 230VAC 50 60HZ Air source 5 0 kg cm Weight 30 kg Size L 1440mm W 360mm H 530mm Temperature Control Microcomputer PID control 0 260 C Tape Speed Continuous type 150mm sec MAX Travel Distance of Tape multiple of 4mm 76mm MAX Control Microcomputer control Counter High brightness LED Working Temperature 0 40...

Page 5: ...L Lt t td d d w w ww w ww w w d d de e ed d di iip p pr r ro o og g g c c co o om m m 5 1 Output reel switch 2 Compressor connector 3 Pressure gauge of blade 1 5 Power switch 6 Foot pedal connector 7 Power connector 4 Pressure gauge of blade 2 8 Pressure adjustment knob of blade 1 IV Hardware Description ...

Page 6: ... g g c c co o om m m 6 9 Pressure adjustment knob of blade2 10 Stepper motor switch 11 Rail width adjustment knob 12 Heat seal switch 13 Temperature gauge 1 14 Temperature gauge 2 15 Counter 21 Cover tape controller 16 Tape travel distance controller 17 Initialization key 18 Tape speed controller 19 Intermittent continuous switch 20 Start key 22 Heat sealer controller ...

Page 7: ... d w w ww w ww w w d d de e ed d di iip p pr r ro o og g g c c co o om m m 7 23 Heat sealer protection cases 24 SP mode LED indicator 25 Yellow ALM LED indicator 26 Mode key 27 Down key 28 Up key 29 Red ALM LED indicator 30 Reset key 31 Up key 32 Down key 33 Left key 34 Present counter value 35 Target counter value ...

Page 8: ...i iip p pr r ro o og g g c c co o om m m 8 1 Electrical requirement 230VAC 50 60HZ 2 After power on DP600 the counter is on preparation status 3 Turn rail width knob to set rail width 4 Make cover tape precisely aim at the carrier a Put the cover tape on T R and fix it as follow V Operations Description Matte Surface Adhesive Surface Glossy Surface ...

Page 9: ...9 b Put the cover tape along the brace wheel and the cover tape controller c Loosen the screw of cover tape controller to adjust the length of the cover tape wheel User can use the cover tape control wheel to fine tune and make the cover tape precisely aim at carrier as well Brace Wheel Cover Tape Controller Carrier Cover Tape Adhesive Cover Tape Control Wheel Screw Cover Tape Controller ...

Page 10: ...etting the value the value will automatically be stored no need to press any key d Reset Key Erase previous value 6 Set tape travel distance controller The tape travel distance is according to EIA standard For example the suitable tape for SOP8 207mil device is 12mm so that user need to set the tape travel distance is 12 when using EX a Travel distance is the multiple of 4mm 76mm maximum b Press K...

Page 11: ...means user is in temperature setting mode c Alarm setting mode When user is in temperature setting mode press Mode Key and it will go to alarm setting mode Yellow ALM LED indictor shining means user is in alarm setting mode Alarm function detects if current temperature reaches target temperature Red ALM LED indictor shining means current temperature does not reach target temperature and the taping...

Page 12: ...d adjust the knob manually 10 There are 2 kinds of tape travel mode intermittent and continuous User can select the mode by pressing intermittent continuous switch depends on their demand Comparison Mode Distance between the blade and carrier Throughput with same speed setting Adhesivity Intermittent mode 0 10mm Stronger Continuous mode 1 2mm Faster Please note in intermittent mode the operating p...

Page 13: ... ro o og g g c c co o om m m 13 1 Each heat sealer protection case is equipped with rubber bushing Please do not remove rubber bushing from the protection case If the wires contact with the protection case the wires will get damaged easily because the wires rub against the protection case when the heat sealer moves up and down VI Protection Case of Heat Sealer ...

Page 14: ...to power off the taping machine before maintenance 1 Use an air spray gun to blow off the dust on the trail or machine before operating 2 Apply alcohol to PSA roller until the roller is glossy 3 Apply lubricant oil to rail width ball screw monthly 4 Clean up the blade a Use cleaning naphtha with cotton cloth or cheesecloth to clean up the residue b Not recommend use nylon since the heat might caus...

Page 15: ... carbonized and could not be cleaned up via above method it s in need to take apart the blade and act as follow 1 Wait the blade cool down firstly 2 Loosen the two screws below and take apart the blade 3 Use cleaning naphtha with cheesecloth or plastic slab to scrape the residue Please do not use other metal blade for scraping otherwise the blade might be damaged 4 Lock the blade back to the stand...

Page 16: ...crew of blade base the middle one press the blade to make it smoothly and lock the screw tight again 5 Blade adjustment Please make sure that there s no residue or damage on the blade firstly a The blade trace should be complete continuous and smooth If the incomplete blade trace caused by the uneven depth of carrier user could increase the pressure or temperature setting for adjustment In good si...

Page 17: ...continuous The blade trace is too close to the IC pocket b If the connection of blade trace is crooked user could use the spacer shim to adjust the degree of blade trace within the inside position of the screw of the blade base c Adjust the horizontal position of blade 1 Loosen the screw of blade 2 Press the blade and make it smooth 3 Lock up the blade 4 Try to use the blade and check the trace ...

Page 18: ...e smoothly 6 Feed DP600 with tape carrier and rework with the blade d Adjust the connection of blade trace DediProg should check and adjust the connection of blade trace before shipping out the machine and will attach the test tape together Blade traces well connected Uneven blade trace Please note there s no established criterion of setting the blades User should adjust the blade position depends...

Page 19: ...the tape 3 Low adhesivity 1 Check if the temperature meets target value Yes Increase the temperature value No Contact DediProg to change a new heat sealer 2 Check the time of heat sealing Increase the time of heat sealing 3 Check the pressure of pressure blade Adjust the pressure 4 Cannot start taping 1 Temperature does not meet target value Start taping when temperature meets target value 2 Check...

Page 20: ...De e ed d di iiP P Pr r ro o og g g T T Te e ec c ch h hn n no o ol llo o og g gy y y C C Co o o L L Lt t td d d w w ww w ww w w d d de e ed d di iip p pr r ro o og g g c c co o om m m 20 IX CE Certificate ...

Page 21: ...12 10 31 1 3 Add method of setting cover tape on T R Information furnished is believed to be accurate and reliable However DediProg assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use Specifications mentioned in this publication are subject to change without notice This publicat...

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