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DeDietrich GT 400 A, Assembly And Installation Instructions Manual

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DeDietrich GT 400 A Assembly And Installation Instructions Manual Download Page 1

82N5

29

09

2

1

GT 400 A

Fuel oil/gas hot water boiler

       

English

11/03/09

94863449

Assembly and installation instructions

Warning:
Before putting the boiler into operation read this manual
carefully.

Warning:
The operating manual is part of the documentation that is
delivered to the installation’s operator. Go through the
information in this manual with the owner/operator and
make sure that he or she is familiar with all the necessary
operating instructions.

Notice:

This manual must be retained for future reference. Improper

installation, adjustment, alteration, service or maintenance can

cause injury, loss of life or property damage. Refer to this

manual. For assistance or additional information consult a

qualified installer, service agency or the gas supplier.

Summary of Contents for GT 400 A

Page 1: ...he installation s operator Go through the information in this manual with the owner operator and make sure that he or she is familiar with all the necessary operating instructions Notice This manual m...

Page 2: ...ty Considerations Please observe the following safety instructions Read this manual carefully Correct installation and adjustment of the burner and the control panel is a precondition for safe efficie...

Page 3: ...Recommendations 27 3 Filling 28 4 Ancillaries 28 Combustion and ventilation 30 1 Clearances 30 2 Replacement procedures 31 3 Dimensional information required for connection of the boiler 31 Oil or gas...

Page 4: ...UTOMATICALLY FIRED BOILERS ANSI ASME CSD 1 THE INSTALLATION OF THE RELIEF VALVE SHALL BE CONSISTENT WITH ANSI ASME BOILER PRESSURE VESSEL CODE SECTION IV CSA B51 THE BOILER MUST NOT BE INSTALLED ON CA...

Page 5: ...l intermediate section 1 1 1 1 1 1 1 Rear section 1 1 1 1 1 1 1 Common accessories CS 20 1 1 1 1 1 1 1 Accessories composition according to model 1 1 1 1 1 1 1 Baffles CS 30 1 CS 31 1 1 CS 34 1 CS 35...

Page 6: ...6 GT 400 A 21 09 06 94863449 82294154E Technical documents CS 418 1 CS 419 1 CS 420 1 CS 421 1 CS 422 1 CS 423 1 CS 424 1 ITEM Box nr GT 408A GT 409A GT 410A GT 411A GT 412A GT 413A GT 414A...

Page 7: ...7 80 19 60 21 50 23 50 CSA Output Gas Oil MBH 1471 1655 1937 2182 2402 2635 2880 kW 431 1 485 0 567 6 639 4 704 1 772 3 844 2 NET Output Gas Oil MBH 1279 1439 1684 1897 2089 2292 2505 Cast Iron sectio...

Page 8: ...0 7 8 51 2 53 4 415 16 403 8 255 8 31 4 3 61 51 8 161 8 51 8 5 3 1 2 291 8 251 8 45 1 4 7 1 4 21 1 2 45 1 4 59 1 16 4 1 8 8229N071 2 2 1 2 0 I 6A 4 5 1 3 2 Type of boiler GT 408 A GT 409 A GT 410 A GT...

Page 9: ...place it on a fireproof floor but the floor must be able to bear the weight Additional the space required when the burner door is open Top view Burner door open Combustion air per local codes 21 1 2 5...

Page 10: ...rmique FES Ltd Note Ensure boiler room is adequately ventilated and clear and free from combustible materials gasoline and other flammable vapours and liquids Assembly To fit the sections proceed in t...

Page 11: ...Mounting of framework and thermocord Locate the framework depending on the direction in which the burner door will be opened and the length of the burner Put the rear section in position on the frame...

Page 12: ...63449 82294154E Step three Handle the nipples with gloves there might be sharp edges Clean the bores and nipples with a solvent Coat them with the lubricant supplied with the sections Step four Drive...

Page 13: ...r section Place the special intermediate section note front back relationship with the sealing groove against the thermocord For safety insert an upper assembly rod body accessories pack into the hole...

Page 14: ...pecial assembly tool in place Tighten progressively so the upper and lower connections come together equally at the same time Step seven Fit the remaining sections one by one in the order given procee...

Page 15: ...ace the expansion spring and its washer on each rod towards the rear Stop tightening the nuts when the free space between the threads is about 1 16 to 1 8 Install the upper casing supports pack CS13 a...

Page 16: ...ating pressure that is 137 PSI minimum 113 PSI in Alberta for 30 minutes at least The test must be done at room temperature Any drop in pressure indicates a leakage in the boiler body Ensure that all...

Page 17: ...flow flange and the gasket body accessories pack using 4 nuts H 19 24 mm spanner Install the return flange with the water balancing tube only GT 411 A to GT 414 A and the gaskets using 4 nuts H19 24...

Page 18: ...ng doors Fit the hinges for the clean out doors pack CS20 using 2 bolts HM 12 x 25 2 nuts M 12 2 washers DE 12 Fit the combustion chamber door hinge body accessories pack on the left or the right acco...

Page 19: ...2 and lower 3 4 baffles noting the sequence given in the chart interlock the baffles one into another before placing them completely in the flue way Close the sweeping doors and secure using 3 nuts HM...

Page 20: ...r for each support Install the body insulation panels Bear up the insulation by tying each strap to the lower casing support at each side of the boiler Boiler Body insulation width 203 8 203 8 341 2 3...

Page 21: ...ear insulation pack CS10 Step eighteen Pack CS 41 to CS 47 Put the left and right cable ways in place respecting the assembly sequence Secure the cable ways 3 screws HM5x25 serrated washers Secure the...

Page 22: ...3 94 x 25 lock washers Carefully unwind and remove the various sensor and pass them through the opening in the front top cover Insert them into the wells and secure them using a spring The extra well...

Page 23: ...Install the remaining side panels in the order given in the table position each panel in the lower casing supports then attach it in the wiring trough Position the rear side panels bushes towards the...

Page 24: ...covers onto the wiring trough using 2 bolts 5 x 12 lock washers 8229N083 Boiler type Front top panel Intermediate top panel Rear top panel Pack GT 408 A 195 8 CS10 195 8 20 CS12 GT 409 A 195 8 CS10 19...

Page 25: ...cover using 2 self tapping screws dia 3 94 x 12 7 lock washers Hook the complementary lower rear panel 4 on the 2 screws of panel 1 then tighten these 2 screws to fix the panel 4 on 1 Block panel 4 a...

Page 26: ...t 2 slots Position the upper front cover in the front casing support and hook it in the front top cover Step twenty eight Data plate Stick the data plates and the warning label on the casing of the bo...

Page 27: ...elle doit se conformer aux codes d installation CAN CGA B149 selon les cas Pour assurer un fonctionnement s r cette chaudi re doit recevoir un apport d air frais elle doit tre install e de fa on dispo...

Page 28: ...practice and national or local regulations Example of a GT 400 boiler with domestic hot water production via one or more independent calorifiers 1 Heating flow 2 Heating return 3 Safety relief valve a...

Page 29: ...ory 4 Definitions Cat I A Boiler which operates with a non positive vent breech pressure and flue gas temperatures which avoids excessive condensation production in the chamber and venting Cat II A Bo...

Page 30: ...fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas condensation in the boiler or venting is also used to determine flue gas emissions Ca...

Page 31: ...good engineering methods 4 Vent safety device equipped on burner MR 5 Condensate TEE fitting supplied on the boiler breeching as close as possible and be orientated to avoid accumulation of flue gas c...

Page 32: ...ficient and trouble free operation System Requirements 1 Venting sized accordance to direct vent table 2 Type BH AL294C vent material 3 Condensate TEE fitting supplied on the boiler breeching as close...

Page 33: ...tant note that in negative building pressures the observation and odor of flue gases may enter the boiler room Determining vent length equivalent Example Appliance reducing adapter x1 3 ft Condensate...

Page 34: ...han 7 ft any paved sidewalk or drive way Less than 6 ft from an open able window door or mechanical combustion air supply Less than 6 ft of any combustion air inlet Less than 3 ft of the vertical cent...

Page 35: ...o not operate a summer exhaust fan Close fire place dampers d Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously...

Page 36: ...m at test pressures equal to or less than 1 2 psi 3 5 kPa The boiler shall be installed such that the gas ignition system components are protected from water dripping spraying rain etc during applianc...

Page 37: ...iring procedure De Dietrich boiler suggested field wiring procedure 1 Top view 2 Boiler panel 3 Front A Race ways located under top panel of boiler B Wiring to be run in electrical race way to boiler...

Page 38: ...38 GT 400 A 21 09 06 94863449 82294154E...

Page 39: ...d allumer ce br leur manuellement B AVANT OP RATION v rifier autour de l appareil pour des senteurs de gaz Assurez vous de sentir pr s du plancher car certains gaz sont plus lourds que l air et vont s...

Page 40: ...as the NO 1 control apply 3 BOILER TEMPERATURE INDICATOR 4 HIGH LIMIT MANUAL RESET to reset remove knob using a thin screwdriver insert into opening and push it Replace knob OPERATING PRINCIPLE OF CON...

Page 41: ...or this purpose switch off the electricity supply to the boiler let boiler cool unhook the front cover open the clean out door upper door by unscrewing the 4 lock nuts remove the baffles using the bru...

Page 42: ...ood remove the left and right hand clean out sweeping covers of the smoke box 2 H12 nuts washers 19 mm spanner and remove the soot using a vacuum cleaner replace the sweeping covers A Vacuum Cleaner B...

Page 43: ...ance schedule Require annual system inspection of the heating boiler burner and controls by qualified service personnel Heating system check for safety control functions system pressure leaks combusti...

Page 44: ...ts do not forget to state the code number given opposite the description of the required part in the liste BOILER BODY AND ACCESSORIES 18 15 17 17 17 16 13 14 17 47 2 11 11 11 43 44 46 45 1 37 4 6 6 9...

Page 45: ...45 21 09 06 94863449 82294154E GT 400 A INSULATION CASING 8229N069...

Page 46: ...46 GT 400 A 21 09 06 94863449 82294154E CONTROL PANEL 9 8 7 6 5 4 3 9 8 7 6 5 4 3 141 143 144 150 150 151 151 142 143 145 148 146 147 149 140 1 2 1 1 1 0 9 8 7 6 5 VA S3 T8 T7 T6 T 2 T1 L1 152 153...

Page 47: ...ame supervision window gaskets 36 9501 0080 Seal for flame supervision window 37 8229 8905 Complete right hand cleaning door 38 8229 8906 Complete left hand cleaning door 39 9755 0256 Cleaning door in...

Page 48: ...top 122 8229 0518 Complete rear top width 170 122 8229 0511 Complete rear top width 330 122 8229 0514 Complete rear top width 490 123 8229 8819 Complete left hand wiring duct 8 sections 123 8229 8820...

Page 49: ...49 21 09 06 94863449 82294154E GT 400 A...

Page 50: ...50 GT 400 A 21 09 06 94863449 82294154E...

Page 51: ...51 21 09 06 94863449 82294154E GT 400 A...

Page 52: ...rio N3E 1A3 CANADA Tel 519 650 0420 Fax 519 650 1709 In USA or South America 1054 North DuPage Avenue Lombard Illinois USA 60148 Tel 630 953 2374 Fax 630 953 2376 Toll Free 1 800 943 6275 www dedietri...

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