DCS BFGC-30BS-L Manual Download Page 1

8

INSTALLATION

LOCATING OUTDOOR APPLIANCE/BUILT-IN CLEARANCES

LOCATION: 

When determining a suitable location, take into account concerns such as exposure to wind (If located in a windy 

area, a wind break must be provided to prevent poor burner performance or product damage.), proximity to traf-

fic paths and keeping any gas or electrical supply lines as short as possible.  Locate the outdoor appliance only in 

a well ventilated area.  Do not install the outdoor appliance under overhead unprotected combustible construc-

tion.  Never locate the outdoor appliance in a building, garage, breezeway, shed, gazebo, lanai or other such 

enclosed areas without an approved ventilation system.  During heavy use, the outdoor appliance will produce a 

lot of smoke and flames.  Ensure there is adequate area for it to dissipate. 

Important!  

Gas fittings, regulator, and installer supplied shut-off valves must be used and easily accessible.

Clearances to Combustible* Construction (

see definition  on page 9)

:

A minimum of 12” from the sides and a minimum of 12” from the back must be maintained from the  outdoor ap-

pliance above the cooking surface to adjacent vertical combustible* construction. (Fig. 01)  Do not install under 

unprotected combustible* construction.

Important!  

All outdoor appliances must have an insulated jacket to combustible island construction.

Clearances to Noncombustible** Construction (

see definition on page 9)

:

A minimum of 3” clearance from the back of the outdoor appliance to noncombustible** construction is required.  

It is desirable to allow at least 6” side clearance to noncombustible** construction above the cooking surface or 

counter space. The outdoor appliance can be placed directly adjacent to noncombustible** construction below 

the cooking surface. 

WARNING!  

Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal 

injury.

WARNING! 

If a Noncombustible** material such as metal is covering a combustible material such as wood, the minimum clear-

ance distance needs to be held to the wood. The presence of a Noncombustible** material inside the clearance zone 

does not eliminate the minimum clearance zone to combustible material.

10-1/2"

Maintain

12" from 

combustible 

construction 

10 -1/16"

25-1/2"

22-3/4"

2"

Bottom of 

support flange

Maintain

12" from 

combustible 

construction 

Maintain

12" from 

combustible 

construction 

Fig. 01

Summary of Contents for BFGC-30BS-L

Page 1: ... pliance above the cooking surface to adjacent vertical combustible construction Fig 01 Do not install under unprotected combustible construction Important All outdoor appliances must have an insulated jacket to combustible island construction Clearances to Noncombustible Construction see definition on page 9 A minimum of 3 clearance from the back of the outdoor appliance to noncombustible constru...

Page 2: ...ning shown in Fig 03 and hangs from its side flanges The deck must be level and flat A deck is not required to support the unit from the bottom When using the insulated jacket in a combustible enclosure application see the bottom of Fig 03 The jacket assembly must be supported from the bottom by a ledge on each side or a solid deck beneath the entire insulated jacket INSULATED JACKET If the outdoo...

Page 3: ...opening for gas supply line 22 3 4 18 1 2 20 10 1 8 35 1 2 Max Layout for insulated jacket only combustible enclosure NOTE See page 9 for insulated jacket part ordering information 28 3 12 min INSTALLATION BUILT IN CONSTRUCTION DETAILS Fig 03 WARNING If installing the grill into a non combustible enclosure all combustible construction must still be outside the 12 inch clear ance zone If your islan...

Page 4: ...ntents Included Your cart is packaged in one box The box contains your 30 cart and a universal hardware kit to be used for head installation and may contain extra hardware for your convenience Tools Required Contents Qty 24 128 26 6 19 08 2 497 1 13 2 2 4 2 Machined Phillips screws 10 24X1 2 Eye Goggles Work Gloves 5 32 Allen Wrench 3 16 Allen Wrench Power Screwdriver or Variable Speed Drill with ...

Page 5: ...nk your carts together hand tighten 2 bolts 4 washers and 2 nuts on the front and back sides of the carts as shown in Fig 04 Carefully wrench tighten fasteners once carts are aligned with each other CAUTION Once the carts are linked they cannot be moved Moving the carts once linked could damage the carts Head of bolt with washer End of bolt with nut and washer Head of bolt with washer End of bolt ...

Page 6: ...tes top burner caps and components and griddle flue cover radiant tray and grill burner for easier handling 2 Two persons required to lift head sink module shown Placing head on cart place rear of head over the rear of the cart first Fig 10 Then allow the rear side tabs to first locate in the slots on the top of the cart sides The other tabs will locate in the middle and front slots as the head is...

Page 7: ...he cart no gap Fig 14 4 Secure the head to rear of cart Fig 15 with 2 Phillips head screws provided 10 24 x 1 2 5 Install remaining 3 screws 10 24 x 1 2 into the front of head to the cart Fig 16 6 Slide drip tray pan back into place and reinstall parts removed in Step 3 1 14 Fig 16 INSTALLATION CART ASSEMBLY INSTRUCTIONS Fig 14 PINCH POINT Fig 15 Fig 12 Fig 13 ...

Page 8: ...SAFETY To prevent personal injury or damage to the drawers do not overload them The maximum rating of each drawer is 35 pounds WARNING Do not push down on the top of the drawers The unit could tip forward Fig 19 Cover hanger Fig 20 Fig 21 COVER HANGER To use the cover hangers provided first place the cover hanger into the slot on the side or rear of your Cart Fig 19 Then hang the cover in either d...

Page 9: ...f valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 5 kPa The installation of this appliance must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Installation in Can ada must be in accordance with the Standard Can1 b149 1 and or 2 installation code for gas burning appliances an...

Page 10: ...d be equipped with the proper equipment to fill your tank LP TANK REQUIREMENTS A dented or rusty LP tank may be hazardous and should be checked by your LP supplier The cylinder that is used must have a collar to protect the cylinder valve Never use a cylinder with a damaged valve Always check for leaks after every LP tank change The LP gas cylinder must be constructed and marked in accordance with...

Page 11: ... for information on obtaining one The following steps will illustrate how to properly locate and install the LP tank restraint within the Built in enclo sure NOTE The grill comes with the LP Regulator Hose assembly installed at the factory The assembly along with the entire grill system is leak tested Do not remove the Regulator Hose assembly from the grill during installation Fig 24 18 max The ma...

Page 12: ...an be used for wooden floors or 1 4 inch diameter anchor screws or bolts may be used if the floor is concrete or masonry Fig 27 STEP 4 When secure place the LP cylinder into the tank restraint making sure to seat the tank all the way down securely affixing the tank in the restraint Fig 28 STEP 5 Attach the regulator hose assembly and operate the grill normally as described in the Use and Care manu...

Page 13: ... are in the OFF position Turn the gas supply on Check all connections from the supply line or LP cylinder up to and including the manifold pipe assembly Apply the soap solution around the connection valve tubing and end of the manifold Soap bubbles will appear where a leak is present If a leak is present immediately turn off gas supply tighten any leaking connections turn gas on and recheck Check ...

Page 14: ...ed with burners typical of those used in restaurants Fig 33 These burners are designed for maximum cleanability and controlability The burner should never be operated if the cap is not in place BURNER EFFICIENCY AND FLAME CHARACTERISTICS It is necessary to keep the burner ports and the igniters clean for proper lighting and efficient performance of the burners The burner flame should burn complete...

Page 15: ...ht the burner and adjust according to the directions Fig 35 To Adjust 1 Be careful as the burner may be very hot 2 If the flame is yellow indicating insufficient air turn the air shutter counterclockwise to allow more air to the burner 3 If the flame is noisy and tends to lift away from the burner indi cating too much air turn the air shutter clockwise 4 Once adjusted turn the burner off and rever...

Page 16: ...d cap Fig 40 5 Place the assembled radiant in the unit Fig 41 IMPORTANT Placement of the trays in the grill are critical to ensure even cooking performance Lock radiant end caps must be in the middle of the grill See Figure 41 Note In case a ceramic rod breaks a Unlock radiant end cap by pushing it up with two fingers Fig 38 or pliers may be used b Replace broken ceramic rod c Lock radiant end cap...

Page 17: ...and Installation Use a certified plumber to connect and install water supply and drain system per local code requirements Make sure you have the drain connections in accordance with local codes Sink water inlet connection is 1 2 male NPS Sink water drain connection is 1 1 2 male NPS Sink Water Installation on Cart CAD 30 An optional Sink Drain Accessory Kit Model 70855 is available from your local...

Page 18: ...ch INSTALLATION SIDE SHELF Optional accessory Fig 44 Fig 45 SHOULDER BOLT SCREW HOLES 2 Slide left and right side shelf brackets over the shoulder bolt Fig 46 and install top screw attaching the side shelf brackets onto the cart Fig 47 Tighten with Phillips screwdriver 3 Holding the side shelf install 2 shoulder bolts into the slot and screw into the side shelf tray Fig 48 Tighten with a 3 16 Alle...

Page 19: ...nd free of gas and water leaks o User informed of gas supply shut off valve location o All radiants are assembled and put in place n PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER n USER PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE INSTALLATION SIDE SHELF Optional accessory Fig 50 Fig 51 CHECK LIST 4 Place shelf in the up position and check that it is level If shelf is not level adjust sid...

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