DBI SALA LAD-SAF User Instructions Download Page 1 | Manualshive

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USER INSTRUCTIONS

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© Copyright 2009, DB Industries, Inc.

A Capital Safety Company

x1-4

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Certificate No. FM 39709

I S O

9 0 0 1

ANSI Z359

ANSI A14.3

EN 353-1:2002

CSA Z259.2.1

AS/NZS

AS/NZS 1891.3:1997

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4

5

6

7

8

9

10

CE TYPE TEST

No. 0320

TUV NEL

East Kilbride,

Glasgow

G75 0QU

UK

CE

PRODUCTION

QUALITY

CONTROL

No. 0086

BSI Product Services

Kitemark House

Mayland Ave.

Hemel Hempstead

HP2 4SQ UK

11

12

FORM NO: 5902228

REV: O

LAD-SAF

®

Flexible Cable Ladder Safety Systems

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Summary of Contents for LAD-SAF

Page 1: ...9 ANSI A14 3 EN 353 1 2002 CSA Z259 2 1 AS NZS AS NZS 1891 3 1997 3 4 5 6 7 8 9 10 CE TYPE TEST No 0320 TUV NEL East Kilbride Glasgow G75 0QU UK CE PRODUCTION QUALITY CONTROL No 0086 BSI Product Services Kitemark House Mayland Ave Hemel Hempstead HP2 4SQ UK 11 12 FORM NO 5902228 REV O LAD SAF Flexible Cable Ladder Safety Systems 1 ...

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Page 3: ...ication contact DBI SALA IMPORTANT Before using this equipment record the product identification information from the installation and service label in the maintenance log in section 9 0 of this manual PART LISTS AND PART REFERENCES The Part Lists in the next section of this instruction illustrate and list the parts that can comprise a typical Lad Saf Ladder Safety System Because various part type...

Page 4: ... 2 6116056 KC36116056 Top Bracket Galvanized TB 3 6116280 KC3PL280 Top Bracket Galvanized 6116278 6116278 Top Bracket Galvanized 8 mm TB 4 6116210 KC3PL210 Top Bracket Stainless Steel TB 5 6116224 6116224 Top Bracket Galvanized TB 6 6116250 KC36116250 Top Bracket Galvanized TB 7 6116261 KC36116261 Top Bracket Galvanized ...

Page 5: ... 2 clamps 6116050 6116050 Top Bracket Galvanized for 2 x 1 1 2 rung 6116052 6116052 Top Bracket Galvanized for 1 1 2 rung 6116325 6116325 Top Bracket Stainless Steel for 1 1 8 rung 6116328 6116328 Top Bracket Galvanized for 1 1 8 x 2 rung TB 10 6116410 6116410 Top Bracket Galvanized TB 11 6116010 KC3PL10 Curved Ladder Top Bracket Galvanized TB 12 6116016 6116016 Curved Ladder Top Bracket Stainless...

Page 6: ...36116282 Top Bracket Galvanized for 1 1 2 x 1 1 2 angle square spacer TB14 6116286 6116286 Top Bracket Galvanized for 1 1 2 x 1 1 2 rung 6116290 6116290 Top Bracket Galvanized for 1 3 4 round rung 6116291 6116291 Top Bracket Galvanized for 1 3 4 x 2 1 4 rung 6116292 6116292 Top Bracket Galvanized for 2 1 2 x 3 8 rung 6116293 6116293 Top Bracket Galvanized for 2 x 1 rung 6116294 6116294 Top Bracket...

Page 7: ...BB 3 6100072 6100072 Bottom Bracket Stainless Steel for 2 round rung 6100100 KC361001W Bottom Bracket Galvanized for 1 1 2 x 1 1 2 rung 6100110 6100110 Bottom Bracket Galvanized for 1 1 4 x 2 1 4 rung 6100111 6100111 Bottom Bracket Galvanized for 4 x 2 rung 6100112 6100112 Bottom Bracket Galvanized for 2 x 1 rung 6100113 6100113 Bottom Bracket Galvanized for 1 3 4 round rung 6100114 6100114 Bottom...

Page 8: ...100050 Bottom Bracket Galvanized for 1 5 8 x 1 3 8 rung 6100055 6100055 Bottom Bracket Galvanized for 1 1 2 x 1 1 2 angle 30o 6100065 KC36100065 Bottom Bracket Galvanized for 1 1 2 x 1 1 2 x 3 16 angle square spacer 6100131 6100131 Bottom Bracket Galvanized for 1 14 angle 6100132 6100132 Bottom Bracket Galvanized for 1 3 4 angle 6100133 6100133 Bottom Bracket Galvanized for 1 1 2 x 1 1 4 rung 6100...

Page 9: ...inless Steel 1 3 4 x 2 1 4 rung 6100424 6100424 Cable Guide Stainless Steel 1 3 8 x 1 3 4 rung 6100425 6100425 Cable Guide Stainless Steel 2 x 1 rung 6100426 6100426 Cable Guide Stainless Steel 2 x 2 rung 6100427 6100427 Cable Guide Stainless Steel 1 5 8 x 1 rung 6100428 KC36100428 Cable Guide Galvanized 1 1 2 rung 6100429 6100429 Cable Guide Stainless Steel 2 1 4 x 2 1 2 rung 6100457 KC3PL333 Cab...

Page 10: ... Cable Guide Stainless Steel w Latch and Clamp Plate CG 13 6100532 6100532 Cable Guide Galvanized w Latch CG 14 6100530 KC36100530 Cable Guide 6100531 6100531 Cable Guide no U Bolt CG 15 6100515 KC3PL105 Cable Guide Galvanized 6100516 KC36100516 Cable Guide Galvanized w Caps 6100517 6100517 Cable Guide Stainless Steel CG 16 6100470 6100470 Cable Guide CG 17 6100520 6100520 Cable Guide Stainless St...

Page 11: ...4 6100644 Top Bottom Bracket Angle Stand Off 90O angle 3 1 2 4 angle size Stainless Steel SO 5 Top Bottom Bracket Round Leg Stand Off SO 6 6100610 6100610 Cable Guide Angle Leg Stand Off Support 60O angle 2 2 1 2 angle size Galvanized 6100611 6100611 Cable Guide Angle Leg Stand Off Support 60O angle 3 3 1 2 angle size Galvanized 6100612 6100612 Cable Guide Angle Leg Stand Off Support 60O angle 3 3...

Page 12: ...IPTION LS 1 6116541 ANSI A14 3 CSA Z259 2 1 Flex Sleeve 8 0 mm or 9 5 mm 5 16 or 3 8 Sleeve Only LS 2 6116540 ANSI A14 3 CSA Z259 2 1 Flex Sleeve 8 0 mm or 9 5 mm 5 16 or 3 8 w Carabiner LS 3 6116507 EN353 1 2002 Flex Sleeve 8 0 mm or 9 5 mm 5 16 or 3 8 w Shock Pack Carabiner ...

Page 13: ...ee Figure 5 may be used with this system DBI SALA recommends using a full body harness with a front attachment for ladder climbing A body belt is not recommended for use with the LAD SAF system If a fall occurs when using a body belt it may cause unintentional release and possible suffocation because of improper body support Substitutions of equipment or system components must not be made without ...

Page 14: ...op Bracket Connection Loads One user on the system 3 375 lbs 15 0 kN B BOTTOM BRACKET The bottom bracket connection must be capable of supporting a system pretension load of 750 lbs 3 3 kN in the direction of loading 3 0 SYSTEM INSTALLATION 3 1 LAD SAF systems are designed for easy installation onto a variety of ladder structures To begin the installation you need to know the model numbers of the ...

Page 15: ...xtending above the top rung connection for systems allowing up to four users simultaneously TB 2 The top bracket may be installed with up to five feet extending above the top bracket connection for systems allowing up to four users simultaneously WARNING One rung clamp two for the TB 10 bracket is designed to bolt through the bracket and onto the rung This clamp must not be omitted or the bracket ...

Page 16: ...16 Figure 8 Ladder Rung Support Piece 17 43 cm Max outside dimension ...

Page 17: ...for a typical installation of the TB 11 and TB 12 top brackets onto a curved round rung ladder The top bracket should be positioned to allow users safe access when connecting or disconnecting from the system Adjust the top bracket position so that the carrier cable conforms to the curvature of the ladder Cable guides must be positioned along the ladder curve to prevent the cable from contacting th...

Page 18: ...the hardware provided Do not substitute other fasteners Torque 3 8 inch fasteners to 20 25 ft lbs 27 1 33 9 N m Install the top bracket to the stand off support using the 1 2 inch fasteners provided Torque 1 2 inch fasteners to 40 45 ft lbs 54 61 N m Note For the TB 6 stand off fasteners are not supplied DBI SALA recommends using lock washers double nuts or other methods to ensure fasteners will n...

Page 19: ... access when connecting or disconnecting from the system The top bracket is typically mounted in the center of the climbing surface for ease of climbing but may be located towards the side of the ladder if required The top bracket may be installed with up to 4 ft 1 2 m extending above the top rung connection for systems limited to one user This will allow the use of only two ladder rung clamps Ens...

Page 20: ...STALLATION OF D RING ANCHORAGE The D ring Anchorage is designed for used with the DBI SALA Force2 energy absorbing lanyard and full body harness The D ring Anchorage must be attached to a Lad Saf top bracket that is attached to a structure that meets the top bracket load requirements See Figure 16 APPLICATION The D ring anchorage must be used in accordance with local requirements for fall arrest o...

Page 21: ...rotrude through the carrier clamp WARNING Excess cable protruding through the carrier clamp may prevent installation of the cap If this occurs cut off extra cable Do not remove carrier clamp from cable to avoid damage to the carrier clamp Seat the carrier clamp into shock absorber by pulling firmly on carrier clamp below the top bracket pipe Install cap by seating it firmly onto the pipe B INSTALL...

Page 22: ... utilize rung spacers and clamp plates while others do not see Figure 3 Install the cable guide using the hardware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m SO 7 Weld on Stand off Support Installation Install the SO 7 stand off as shown in Figure 20 See section 3 2 for welding recommendations The stand off must be perpendicular to the pole surface an...

Page 23: ...ware provided Do not substitute other fasteners Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Stand off Support Connection Figure 23 shows the installation of the above bottom brackets using a horizontal stand off bracket Use hex bolts provided in place of U bolts to attach the bottom bracket to the horizontal stand off Torque fasteners to 20 25 ft lbs 27 1 33 9 N m Carrier Cable Tension Adjustme...

Page 24: ... stand off must be perpendicular to the pole surface and in line with the carrier cable Carrier Cable Tension Adjustment Figures 24 and 25 show the assembly of the tension rod to the bottom bracket and carrier cable Loosely clamp the saddle clips around the carrier cable Slide the tension rod down the carrier cable and through the hole in the bracket until sufficient threads are exposed to allow t...

Page 25: ...of round and angle leg stand off supports Install stand off supports using the hardware provided Do not substitute other fasteners T orque 3 8 inch fasteners to 20 25 ft lbs 27 1 33 9 N m Install bottom bracket to stand off support using 1 2 inch fasteners provided T orque 1 2 inch fasteners to 40 45 ft lbs 54 61 N m CarrierCableTensionAdjustment Figure 26 shows the assembly of the tension rod to ...

Page 26: ...nd pass the carrier cable through the counterweight Position the counterweight to allow users safe access when connecting or disconnecting from the system Tighten the saddle clips against the carrier cable 3 7 FINAL INSPECTION AFTER INITIAL INSTALLATION AND SYSTEM IDENTIFICATION A Install the installation and service label onto the ladder or structure in a prominent location Use the steel wire pro...

Page 27: ...of improper use of this equipment Users and purchasers of this equipment must be trained in the correct care and use of this equipment Contact DBI SALA for additional training guidelines 5 0 INSPECTION 5 1 FREQUENCY Before Each Use Visually inspect the full body harness ladder safety sleeve Lad Saf system installation and ladder structure Use the guidelines provided in section 5 2 to check the sys...

Page 28: ...cable guide in position Tighten as necessary Cable and Cable Tension Reference Figure 21 and Figure 23 Inspect the cable for corrosion kinks or damage that will affect strength and impede the cable sleeve from traveling on the cable Look for worn or broken strands of wire Inspect for signs of abrasion against the ladder or structure Replace the cable if defects are found Inspect the cable tension ...

Page 29: ...s and rinsed with warm soapy water Light machine oil may be applied to the moving parts if required Do not use excessive oil or allow oil to contact the cable clamping surfaces Store the detachable cable sleeve in a cool dry clean environment out of direct sunlight Avoid areas where chemical vapors exits Thoroughly inspect the sleeve after extended storage 7 0 SPECIFICATIONS 7 1 All top and bottom...

Page 30: ...ier Cable does not abrade against the structure at any point Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control ...

Page 31: ...ier Cable does not abrade against the structure at any point Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control ...

Page 32: ...ier Cable does not abrade against the structure at any point Ensure system information is recorded on the system label and Inspection and Maintenance Log Components of the LAD SAF system include an i Safe Radio Frequency RFID tag The RFID tag can be used in conjunction with the i Safe handheld reading device and web based portal www capitalsafety isafe to simplify inspection and inventory control ...

Page 33: ... onto the cable Inspect for loose or missing fasteners retighten or replace as necessary Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary Inspect Ladder Structure Ins...

Page 34: ... onto the cable Inspect for loose or missing fasteners retighten or replace as necessary Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary Inspect Ladder Structure Ins...

Page 35: ... onto the cable Inspect for loose or missing fasteners retighten or replace as necessary Inspect Carrier Cable Look for worn or broken strands Inspect for signs of abrasion against ladder or structure Cable must not contact ladder or structure Replace damaged cable as necessary Check the carrier cable tension ensuring there is no slack Re tension the cable as necessary Inspect Ladder Structure Ins...

Page 36: ... Court Stuart Rd Manor Park Runcorn Cheshire WA7 1ST UK Phone 44 0 1928 571324 Fax 44 0 1928 571325 csgne csgne co uk CSG EMEA France Le Broc Center Z I 1ère Avenue 5600 M BP 15 06511 Carros Cedex Phone 33 0 4 97 10 00 10 Fax 33 0 4 93 08 79 70 information capitalsafety com CSG Asia Pte Ltd No 6 Tuas Avenue 18 Singapore 638892 Phone 65 6558 7758 Fax 65 6558 7058 inquiry capitalsafety com CSG Aust ...

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