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15

WARNING:

 

Read and follow the manufacturer’s instructions for the personal fall arrest equipment selected for 

use with the frame system.

IMPORTANT:

 Body belts are not allowed for free fall situations. Body belts increase the risk of injury during fall 

arrest in comparison to a full body harness. Limited suspension time and the potential for improperly wearing a 

body belt may result in added danger to the user’s health.

USING THE BOXED-FRAME RAIL FALL ARREST SYSTEM:

 General steps for using the frame system are as 

follows:

Step 1.

 

Position the frame system around the desired work area/object:

 Push the unit into 

position so that the Rail Assembly is centered in the work area to maximize the effective safe 

work area and reduce the potential for a fall (see Figure 14). Wheels and Jacks must be positioned 

over a stable, level surface or leveled with blocks.

Step 2.

 

Don a Full Body Harness:

 Don a Full Body Harness per the manufacturer’s instructions.

Step 3.

 

Connect the SRL Lifeline to the Full Body Harness:

 Connect the Self Locking Snap Hook or 

Self Locking/Self Closing Carabiner on the end of the SRL Lifeline to the Front or Back D-Ring on 

the Full Body Harness. To ensure a safe connection, always follow the instructions provided in 

the SRL and Full Body Harness manufacturers’ instructions and observe the requirements in this 

manual regarding 

Compatibility of Connectors

 and 

Connections

.

Step 4.

 

When attached to the SRL:

 The worker is free to move about within recommended working 

areas at normal speeds. The Trolley should roll freely in the Rail Assembly. The Lifeline should 

extend smoothly and retract without hesitation. If slack line condition is created in normal use, 

the unit should be inspected and serviced by an authorized service center. Should a fall occur, the 

SRL will lock and arrest the fall. Upon rescue, remove the SRL from use. Inspect as described in 

manufacturer’s instructions. When working with the SRL, allow the lifeline to recoil back into the 

device under control. Allowing the lifeline to be fully extended for long periods of time may cause 

premature weakening of the retraction spring.

NOTE:

 A Tagline should be attached to the SRL’s Lifeline Hook so the Lifeline can be pulled down to a proper 

position for connection to the Full Body Harness.

IMPORTANT:

 A maximum of four (4) persons may be attached to the frame system; each using an individual 

Trolley and SRL. No more than one (1) person should be attached to a single Trolley at any time.

NOTE:

 The SRL line must not drag or bend over a leading edge while accessing the work area. To eliminate that 

problem reposition the unit. Follow the SRL manufacturer’s instructions carefully.

TRAINING

 

It is the responsibility of all users of this equipment to understand these instructions, and are trained 

in the correct installation, use, and maintenance of this equipment. These individuals must be aware of 

the consequences of improper installation of this equipment. Users must also be aware of the operating 

characteristics, application limits, and the consequences of improper use of this equipment. This user manual is 

not a substitute for a comprehensive training program. Training must be provided on a periodic basis to ensure 

pro

fi

 ciency of the users.

IMPORTANT:

 

Training must be conducted without exposing the trainee to a fall hazard. Training should be 

repeated on a periodic basis.

INSPECTION

IMPORTANT:

 After the frame system has been fully installed, perform a complete inspection. Make sure 

all supplied labels are present and legible. Inspect for loose bolts, cracks, corrosion, or any other type of 

abnormality. Inspect the Glide Rail and its components to ensure the trolleys roll smoothly along the entire span 

of the system. Check all nuts and bolts for proper torque and orientation. 

FREQUENCY: 

Before each use, visually inspect per steps listed in this instruction. 

IMPORTANT:

 If this equipment has been subjected to forces resulting from the arrest of a fall, it must be 

immediately removed from the 

fi

 eld of service and replaced  or inspected by authorized Capital Safety personnel 

for possible repair. 

Summary of Contents for Flexiguard 8530245

Page 1: ...all arrest restraint equipment Wheeled trolleys travel along rail assemblies and serve as moving anchorage points for Self Retracting Lifelines SRLs and Lanyards The rail assemblies are supported in a...

Page 2: ...mbly B SRL Trolley C Lanyard Trolley Purchased Seperately D Self Retracting Lifeline Purchased Seperately E Lanyard Purchased Seperately Figure 3 Typical System Layout Design L W 30 or 6 ft L Length o...

Page 3: ...Fall Arrest System applications requiring additional mobility Wheel Options for Boxed Frame Rail Fall Arrest Systems that Require Wheels 8 Solid Urethane 12 Solid Rubber 16 Pneumatic 18 Dual Pneumatic...

Page 4: ...are as follows Part W L 8521711 2 38 60 45 mm 6 50 165 10 mm 8522028 1 2 77 70 36 mm 6 50 165 10 mm 1 Wider wheel based Trolley for use with Super Extrusion Rail Assemblies Four Wheeled Large Eyed La...

Page 5: ...properly trained in its correct application and use Installation and use of this equipment must be supervised by a qualified person as defined by OSHA fall protection standards STANDARDS Refer to nati...

Page 6: ...which a snap hook shown or carabiner attaches is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This fo...

Page 7: ...in a safe position Step 1 Position the cross over connection bar across two legs of the frame system that are on the same end and secure with the provided fasteners Step 2 Support the cross over conne...

Page 8: ...s 1 and 4 for the two remaining legs on the other side and install the pins to hold position Figure 8 Finished Setting Desired Height Count the exposed holes in the tubes to ensure the same number are...

Page 9: ...lizer pad is up and off the ground Figure 9 Lowering and Raising the Adjustable Frame System Wheel Crank Jack Swivel Lockable Caster Stabilizer Pad Wheel Crank Jack Designed to lower and raise the whe...

Page 10: ...Lever Locking Rope Lowering Lock Lever Disengaged RAISING THE HYDRAULIC FRAME SYSTEM Step 1 Verify the frame system is on level ground Step 2 Crank the wheels until they are completely off the ground...

Page 11: ...2 Move the hydraulic control level back and forth until the hydraulic pressure gauge reads zero 0 Step 3 Disconnect the hydraulic lines from the power unit NOTE After the lock levers are engaged in t...

Page 12: ...amp assemblies on the desired side of the system STEP 3 Re insert the detent pins to secure the hitch reciever tube into position STEP 4 Insert the tow bar assembly into the hitch receiver pocket and...

Page 13: ...power sources which may cause damage to the system and or electrocution resulting in serious injury or death Step 1 Step 2 Connecting Tubes Steps 3 4 Fork Fork Fork Pocket Hooks Fork Pockets OPERATIO...

Page 14: ...lls occur when the anchorage point is not directly overhead The force of striking an object in a Swing Fall may cause serious injury or death Minimize Swing Falls by maintaining a work position as dir...

Page 15: ...ifeline to recoil back into the device under control Allowing the lifeline to be fully extended for long periods of time may cause premature weakening of the retraction spring NOTE A Tagline should be...

Page 16: ...n the Boxed Frame Rail Fall Arrest System with a mild soap detergent solution Excessive buildup of dirt tar etc may prevent the system from working properly If you have any questions concerning the co...

Page 17: ...fall forces that could be encountered during a fall or that meet the criteria for a certified anchorage prescribed in this standard Qualified Person A person with a recognized degree or professional...

Page 18: ...nstructions or have them explained to them before using this equipment G H DO NOT REMOVE THIS LABEL FULLY RETRACT OR ROTATE JACK BEFORE TOWING ENGAGE LOCKING PIN ON SWIVEL JACK BEFORE TOWING OR USING...

Page 19: ...SPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By App...

Page 20: ...D DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMIT...

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