DB Motor ZZ- Super Sport- Pirat Page 1 Owner'S Manual Download

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OWNERS MANUAL

ZZ- SUPER SPORT- PIRAT

GENERAL INFORMATION

We urge you to read this user manual

completely and carefully before the child

uses the minicross for the first time.

The manual contains tips and information

that will allow you and your child to make

the most of the minibikes

DANGER

Failure to observe the information marked by the symbol may cause serious injury

CAUTION

Failure to observe the information marked by the symbol may damage the vehicle
and reduce its safety considerably.

Summary of Contents for ZZ- Super Sport- Pirat

Page 1: ...nicross for the first time The manual contains tips and information that will allow you and your child to make the most of the minibikes DANGER Failure to observe the information marked by the symbol...

Page 2: ...ctly necessary to observe the provisions for breaking in and the overhaul and maintenance schedule This will contribute significantly to extending the life span of your minicross As a parent you must...

Page 3: ...We do not recommended that adults or children over the recommended age or size ride the bike at all this often leads to damaged or broken suspensions that we would not cover by the warranty The child...

Page 4: ...of a helmet goggles chest arm and leg pads gloves and boots It is best to set a good example for your child and thus the adult should also use the necessary protective gear when using the bike Use on...

Page 5: ...st 5 running hours do not push the machine to the limit You must break the bike in at moderate speed but changing speed often For the first 5 running hours never drive at maximum speed Starting with t...

Page 6: ...e throttle CAUTION Before setting off always make sure the side stand has been fully raised If the side stand touches the ground you could lose control vehicle Driving The engine and thus the speed is...

Page 7: ...ocked wheels reduce stability and may cause you to fall CAUTION Avoid dragging and overheating the brakes as this reduces their effect Stopping Reduce speed and just before you have come to a complete...

Page 8: ...OWNERS MANUAL ZZ SUPER SPORT PIRAT 8 SERIAL NUMBERS FRAME NUMBER The frame number is engraved on the steering head ENGINE NUMBER The number shown in the photo is the engine identification number...

Page 9: ...nd thus driving speed Speed increases when it is turned in the direction of arrow A and decreases in the opposite direction as in arrow B FRONT BRAKE LEVER B Used to apply the front brake via a cable...

Page 10: ...mix the oil petrol in a can before filling the tank on the bike DANGER Petrol is highly flammable and harmful be extremely cautious when handling it We recommend the greatest possible caution Do not f...

Page 11: ...increases never fill the tank to the top FUEL TAP Located under the left side of the tank The figure shows the fuel tap open To close it place the valve horizontally to the off position CAUTION Once t...

Page 12: ...e When the throttle control is turned all the way the lever automatically returns to its starting position A and the choke is deactivated CHOKE FOR DELL ORTO CARBURETOR 15 21 24 The choke knob is on t...

Page 13: ...the arrow C CAUTION Never use high pressure means to clean the bike water could penetrate the bearings carburetor electrical system etc Before beginning each maintenance operation let the motorcycle...

Page 14: ...hin a range of 10 mm as in the figure D DANGER If the chain is too tight the secondary transmission parts such as the chain sprockets etc are subject to additional stress that may lead to premature we...

Page 15: ...T PIRAT 15 ADJUSTING THE CHAIN TENSION model ZZ Loosen the nuts of the rear wheel axle A and tighten loosen the 2 chain adjuster B equally Before tightening the wheel nuts 30 Nm make sure the wheel is...

Page 16: ...Before tightening the wheel nuts 30 Nm make sure the wheel is aligned with the swing arm and that the bushings C are against the chain adjuster bolts DANGER When lubricating take care not to get oil o...

Page 17: ...he brake lever or the adjuster B on the wheel In either case you must loosen the lock nut adjust the tension of the brake cable tighten the lock nut CAUTION After adjusting the cable always make sure...

Page 18: ...ATER OR AIR CAN CAUSE DAMAGE ACCELERATE WEAR AND CAUSE ENGINE MISFIRES DO NOT SPRAY HIGH PRESSURE WATER TYPICALLY IN COIN OPERATED OR HOME PRESSURE WASHERS ON ANY OF THE FOLLOWING COMPONENTS AIR BOX C...

Page 19: ...have a free play of 10 15 mm You may adjust the cable using the adjuster A on the brake lever or the adjuster B on the drum In either case you must loosen the lock nut adjust the tension of the brake...

Page 20: ...d cable support is less than 50 mm with the brake engaged CHECKING FOR WEAR ON THE PADS models with front and or rear disk brake The pads must be replaced when their thickness is reduced to less than...

Page 21: ...t wheel and the nut C holding the brake cable so that you may slide it out in the direction of the arrow E and release it from the wheel drum brake only Remove the axle D and remove the front wheel To...

Page 22: ...e cable so that you may slide it out in the direction of the arrow E and release it from the wheel drum brake only Push the wheel forward to remove the chain from the rear sprocket slide out the axle...

Page 23: ...r ensures ideal tire adherence and a long life span DANGER A damaged tire must be replaced immediately to protect your children A worn tire may negatively affect the bike s performance especially on s...

Page 24: ...the oil cause premature wear on the transmission parts ENGINE OIL CHANGE The engine must be warm before changing the oil Place the minicross in a horizontal position unscrew the nut A and let the used...

Page 25: ...OWNERS MANUAL ZZ SUPER SPORT PIRAT 25 INSTRUCTIONS FOR S6S S6C ADJUSTABLE CLUTCH USE...

Page 26: ...fork Check the steering play Clean and grease the steering Check and adjust the rear shock absorber Check the rear swing arm Clean and grease the rear swing arm frame coupling areas Check the spokes...

Page 27: ...Gearbox Single speed Single speed Clutch Automatic centrifugal light 2 shoe oil batch clutch Automatic centrifugal light 2 shoe oil batch clutch Exhaust system racing type with aluminium muffler raci...

Page 28: ...e speed Clutch Automatic centrifugal superlight 3 shoe adjustable oil batch clutch Automatic centrifugal superlight 3 shoe adjustable oil batch clutch Exhaust system Racing type with aluminium muffler...

Page 29: ...il batch clutch Automatic centrifugal superlight 3 shoe adjustable oil batch clutch Exhaust system Racing type with aluminium muffler Racing type with aluminium muffler Frame Single steel beam frame S...

Page 30: ...er cooling Gearbox Single speed Single speed Clutch Automatic centrifugal superlight 3 shoe adjustable oil batch clutch Automatic centrifugal superlight 3 shoe adjustable oil batch clutch Exhaust syst...

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DB Motor ZZ- Super Sport- Pirat, Owner'S Manual

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