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54

CATALOG

 | 

Safety

S G

4

-

14

-

030

-O O-

P

TYPE

2

Type 2 

4

Type 4

RESOLUTION

14

Finger: 14 mm (only Type 4)

30

Hand: 30 mm 

MONITORED HEIGHT

030

300 mm

045

450 mm

 

180

1800 mm

VERSION

W

Basic Configuration Mode 

P

Cascadable

Advanced Configuration Mode

Programmable with GUI

N

SG4-N: muting function with 

single main connector

SG2 MUTING

SG4 EXTENDED 

APPLICATIONS

• Automatic machines Robots
• Automatic assembling lines
• Palletizers and Depalletizers

State-of-the-art technology and versatility 
Easily adaptable to the machine structure 
Maximum application flexibility with configurable 

advanced functions 
Complete diagnostic and monitoring online 

INDUSTRIES

• 

Food & Beverage

• 

Metalworking

• 

Automotive

• 

Wood

• 

Ceramics

FINGER

HAND

ARM

BODY

Type 2

x

Type 4

x

x

•  No dead zone
•  Pigtail cable with M12 connector
•  Cascade connection of up to 3 units 
•  Up to 20m operating range and 1800m protected height
•  Compact dimensions (35 x 41 mm section)
•  Anti-interference coding
•  Integrated Muting function 
•  Floating Blanking, Fixed Blanking and Reduced Resolution
•  Configurable with: 

- Autoteaching 

- Pushbuttons for common configuration  

- Graphic User Interface for complete parametrisation

•  Ethernet Interface for programming, monitoring and error logging

Summary of Contents for SG2 MUTING

Page 1: ...machine structure Maximum application flexibility with configurable advanced functions Complete diagnostic and monitoring online INDUSTRIES Food Beverage Metalworking Automotive Wood Ceramics FINGER H...

Page 2: ...RONMENTAL DATA Operating temperature 0 50 C Humidity 15 95 no condensation Mechanical protection IP 65 EN 60529 Housing Material Painted aluminium Polycarbonate PBT Window material PMMA FUNCTIONS Test...

Page 3: ...black MUTING DISABLE 8 grey OSSD1 9 red OVERRIDE2 10 violet MUTING LAMP 11 grey pink OVERRIDE STATUS 12 red blue EARTH M12 12 poles male 1 brown 24Vdc 2 blue 0V 3 white RESET RESTART ALIGN 4 green TEA...

Page 4: ...ing and Programming Software SG EXTENDED Graphic User Interface MUTING ACCESSORIES External muting lamps LMS series NOTES Use 6 brackets for light curtains with length 1200 mm When using EDM Relay Box...

Page 5: ...OO W 957801730 SG4 30 075 OO P 957901380 SG4 30 075 OO N 957902490 SG2 30 090 OO W 957801740 SG4 30 090 OO P 957901390 SG4 30 090 OO N 957902500 SG2 30 105 OO W 957801750 SG4 30 105 OO P 957901400 SG...

Page 6: ...functions of SE will be available except Override CABLES SELECTION TABLE TRANSMITTER RECEIVER SECONDARY CONNECTOR LENGTH m ORDER CODE CS A1 03 U 03 3 95ASE1170 CS A1 03 U 05 5 95ASE1180 CS A1 03 U 10...

Page 7: ......

Page 8: ...may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Datalogic S p A and or its af...

Page 9: ......

Page 10: ...e April 20th 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk s This evaluation was carried out in relation to th...

Page 11: ...er first installation 25 3 MECHANICAL MOUNTING 26 4 ELECTRICAL CONNECTIONS 28 4 1 Pin out and configuration pin connection 28 4 2 Notes on connections 30 5 ALIGNMENT PROCEDURE 32 6 FUNCTIONS SETTING 3...

Page 12: ...P Plate kit for protective stands 70 15 5 SE S Columns and floor stands 71 15 6 SG DM Deviating mirrors 72 15 7 TP Test piece 74 15 8 Connection cables 75 15 9 Pigtail cables 76 15 10 SG LP Laser poin...

Page 13: ...rantees the check and the management of the beams that are sent and received through the units the microprocessor through some LEDs informs the operator about the general conditions of the safety ligh...

Page 14: ...equirements EN 61508 4 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 4 Definitions and abbreviations EN 62061 2005 A2 2015 Safety of machinery Fun...

Page 15: ...nical Service for any necessary information relative to the functioning of the light curtains and the safety rules that regulate the correct installation cfr USER INTERFACE AND DIAGNOSTICS page 54 1 2...

Page 16: ...w important features Higher operating distance New profile compatible with SE accessories Advanced alignment function for receiver and transmitter units Muting function Partial muting Override Overrid...

Page 17: ...t one of the beams that constitute the detection zone and to actuate the sensing device The resolution is related to the part of the body to be protected R 30 mm Hand protection As shown in Fig 2 page...

Page 18: ...the safety light curtain Fig 3 Detection Zone MODEL Controlled height Hp mm SG2 30 030 OO W 300 SG2 30 045 OO W 450 SG2 30 060 OO W 600 SG2 30 075 OO W 750 SG2 30 090 OO W 900 SG2 30 105 OO W 1050 SG2...

Page 19: ...hing speed of the object to be detected Fig 4 Installation distance vertical positioning The following formula is used for the calculation of the safety distance S K t1 t2 C where S Minimum safety dis...

Page 20: ...000 mm Fig 5 Installation distance horizontal positioning Practical examples Let s suppose to have a light curtain with height 600 mm To calculate the distance of the device from the ESPE in a vertica...

Page 21: ...od working machines glass working machines ceramics working machines etc Automatic and semi automatic assembly lines Automatic warehouses Presses punching machines benders and cutters In food industry...

Page 22: ...ONS page 28 ALIGNMENT PROCEDURE page 32 and in the applicable standards The safety light curtain must be securely placed in a particular position so that access to the dangerous zone is not possible w...

Page 23: ...led close to strong and or flashing light sources in particular close to the front window of receiving unit The presence of intense electromagnetic disturbances could affect device s correct operation...

Page 24: ...safety light curtain very near to the dangerous zone a second light curtain must be mounted in a horizontal position in order to prevent any lateral access as shown in Fig 12 page 18 Fig 11 Wrong lig...

Page 25: ...reover if the RX receiver detects a secondary beam reflected by the side reflecting surface the object might not be detected even if the object interrupts the main beam Fig 13 Distance from reflecting...

Page 26: ...e from the reflecting surface Dsr based on the operating distance Fig 14 Minimum distance from reflective surface The formula to get Dsr is the following For ESPE Type 2 Dsr m 0 6 for operating distan...

Page 27: ...iver RXA the effective aperture angle of the ESPE EAA The following graphic shows the distance from the interfering devices Ddo according to the operating distance Ddo of the couple TXA RXA Fig 16 ESP...

Page 28: ...TING 22 96 The figure provides two examples Fig 17 Recommended positioning for homologous devices If two light curtains have to be mounted near each other as reported in the first example of Fig 17 pa...

Page 29: ...all be assembled parallel each other with the beams arranged at right angles with the emission and receiving surface and with the connectors pointing to the same direction The configurations shown in...

Page 30: ...mitter and the receiver can be a very critical operation when deviating mirrors are used Even very small displacements of the mirror is enough to lose alignment The use of DATALOGIC laser pointer acce...

Page 31: ...SD outputs red LED OSSD on RX side ON and controlled machine stop The response time at machine STOP including the ESPE and machine response times must be included in the limits defined in the calculat...

Page 32: ...able supports for adjusting unit inclinations around the axes are available on request see cfr ACCESSORIES page 65 To mount the angled fixing brackets kit place the threaded pins metallic insert into...

Page 33: ...m A mm B mm C mm SG2 30 030 OO W 306 3 86 3 110 SG2 30 045 OO W 456 3 236 3 110 SG2 30 060 OO W 606 2 306 2 150 SG2 30 075 OO W 756 2 406 2 175 SG2 30 090 OO W 906 1 506 1 200 SG2 30 105 OO W 1056 1 6...

Page 34: ...to have on the receiving unit one M12 12 pole connector The emitting unit has one M12 5 pole connector both in Muting and Blanking mode The cables have to be connected on the bottom side of the light...

Page 35: ...SG2 MUTING 29 96 Fig 27 M12 Connectors pinout Fig 28 Muting configuration Fig 29 Muting configuration receiver Fig 30 Configuration emitter...

Page 36: ...y SE SR2 Fig 31 Connection to SE SR2 Safety Relais The figures show the connection between the safety light curtains and the safety relay of the SE SR2 series functioning in the Automatic Restart mode...

Page 37: ...nnect both OSSDs to the device to control Failure to connect an OSSD to the activating device jeopardizes the system safety degree that the light curtain has to control Fig 32 OSSDs connection Fig 33...

Page 38: ...n the opposite part of the light curtain the last beam of the array The figure shows that the first beam is located at the bottom edge of the light curtain near to led display The last beam is at the...

Page 39: ...e second unit in order to have the maximum alignment LEVEL and then place both units in the centre of this area Fix the two units firmly using brackets Verify that the LEVEL on the RX unit is as high...

Page 40: ...panel on both units of the light curtain a setting interface composed by 3 push buttons is present the purpose of the interface is to let the user set light curtain locally Setting interface is compo...

Page 41: ...th the following push button action Press and keep pressed CONFIRM button for at least 9 sec but less than 30 sec otherwise the light curtin goes in lockout failure The leds blink for a while then the...

Page 42: ...ON LIST The functions that can be chosen in SG2 MUTING are listed in the following tables Fig 38 RX Function list Fig 39 Partial Muting selection Fig 40 TX Function list The default configuration is i...

Page 43: ...the SAFE condition Then after the object has been removed from the controlled area the ESPE begins its normal functioning again The response time is the time between the object introduction in the pro...

Page 44: ...rt timings manual In Manual Restart the RESET RESTART ALIGN input pin 3 of M12 12 poles RX side has to be connected to a 24VDC normally open contact Fig 44 Restart connection manual Here below the way...

Page 45: ...ut pin 2 of M12 5 poles for at least 0 5 seconds The TEST disables the emission stage so the RX side sees interrupted all beams and the OSSD goes low within response time As shown in the timing diagra...

Page 46: ...to RESET RESTART ALIGN input pin 3 of M12 12 poles RX side has to be kept pressed for at least 5 seconds in non critical failure state For all critical failures a power cycle is necessary When in fail...

Page 47: ...controls the 24VDC normally closed contact switching according to the changes of the OSSDs status Fig 49 EDM timings PNP configuration The EDM status is antivalent with OSSDs the timing diagram expla...

Page 48: ...nput floating Fig 50 EDM connection PNP configuration 7 5 EDM SELECTION This function lets the user to select or exclude the monitoring of the external switching devices Fig 51 EDM Selection To increa...

Page 49: ...mum operating distance is 20m if TX is configured as Short Range the maximum operating distance is 12m Fig 52 Reduction range Fig 53 Reduction Range In particular if long range is selected TX and RX c...

Page 50: ...nd MUTING2 inputs are activated by two Muting sensors or actuators these should be correctly connected and positioned in order to avoid undesired Muting or potentially dangerous conditions for the ope...

Page 51: ...e of use of LED lamp take care to connect it respecting the right polarity A Lamp TEST is executed cyclically when the lamp is lighted on in order to guarantee the detection of lack of functionality I...

Page 52: ...or vice versa The Muting function ends as soon as the signal on MUTING1 or MUTING2 goes low Fig 58 T Muting timings The sensors named A1 A2 are connected to the same Muting input MUTING1 and the sens...

Page 53: ...e device doesn t enter the Muting function T12 is the activation delay between MUTING1 and MUTING2 and is a fixed time of 4s The Muting function ends after a time that is a multiple of the activation...

Page 54: ...e to the next figure since the pack goes from right to left only B sensor can t be intercepted first if this happens the device doesn t enter Muting function V indicates a constant speed As a conseque...

Page 55: ...user can select a timeout of 10 minutes or infinite infinite means that muting timeout could never end if the conditions of muting persist the muting function still continues to exist This is not comp...

Page 56: ...ting total or partial Partial muting can be useful in those applications in which the user wants to limit the muting function effects to selected zones only Hereafter the table that resumes the config...

Page 57: ...ector RX Fig 66 Override connection Necessary condition for override request to be accepted is ESPE in SAFE state and at least one Muting sensor intercepted When such condition is verified user interf...

Page 58: ...onditions present Fig 68 Override timings level trigger EDGE TRIGGER override engaged on contacts closing until at least one Muting sensor is intercepted In this case the override state rests even if...

Page 59: ...status timeout is 120s if Override conditions remain active and both Override contacts remain closed this condition only in Level Trigger Mode more than 120s the Override goes low in any case after a...

Page 60: ...oth units of light curtains an 8 LEDs user interface helps customer to control and check the state of the light curtain for alignment mode normal operation and for troubleshooting activity User interf...

Page 61: ...3 User interface RX A critical failure can t be re established with a Reset procedure but it s necessary to switch off and switch on the light curtain if the failure persists please contact the DATALO...

Page 62: ...4 User interface TX A critical failure can t be re established with a Reset procedure but it s necessary to switch off and switch on the light curtain if the failure persists please contact the DATALO...

Page 63: ...RX side is ON and the controlled machine stops The response time upon machine STOP including response time of the ESPE and of the machine is within the limits defined for the calculation of the safety...

Page 64: ...and TX shall be sent to DATALOGIC Repair Service Department A power failure caused by interferences may cause the temporary or trigger Safety State over connected safety Fieldbus but the safe functio...

Page 65: ...oo much pressure on the surface in order to avoid making it opaque Please do not use on plastic surfaces or on light curtain painted surfaces alcohol or solvents wool or synthetic cloths paper or othe...

Page 66: ...III see chapter ELECTRICAL CONNECTIONS page 28 Current for External Lamp 20 mA min 300 mA max Connections for receiver M12 12 pole M12 5 pole for emitter M12 5 pole Cables length for power supply 50 m...

Page 67: ...L SIL CL PFHd 1 h T1 years MTTFd anniye ars DC SFF HFT SG2 30 030 OO W c 2 1 1 1 04E 08 20 273 97 50 98 40 0 SG2 30 045 OO W c 2 1 1 1 04E 08 20 273 97 50 98 40 0 SG2 30 060 OO W c 2 1 1 1 04E 08 20 2...

Page 68: ...030 OO W 150 306 3 SG2 30 045 OO W 300 456 3 SG2 30 060 OO W 450 606 3 SG2 30 075 OO W 600 756 3 SG2 30 090 OO W 750 906 3 SG2 30 105 OO W 900 1056 3 SG2 30 120 OO W 1050 1206 3 SG2 30 135 OO W 1200...

Page 69: ...SG2 MUTING 63 96 14 INCLUDED ACCESSORIES Metal angled fixing bracket ST KSTD MODEL DESCRIPTION ST KSTD Angled fixing bracket 4 pcs kit Fig 76 Dimensions mm...

Page 70: ...AP CVL 5196 Fig 77 Dimensions mm 14 2 TOOL FOR BCM CONFIGURATION Fig 78 Tool for BCM configuration The tool for BCM configuration when not used can be inserted in the profile groove by making it enter...

Page 71: ...SG2 MUTING 65 96 15 ACCESSORIES dimensions in mm 15 1 ST KSTD METAL ANGLED FIXING BRACKET MODEL DESCRIPTION CODE ST KSTD Angled fixing bracket 4 pcs kit 95ACC1670 Fig 79 ST KSTD...

Page 72: ...CC1680 ST K6OR Orientable supports 6 pcs kit 95ACC1690 ST K4AV Antivibration supports 4 pcs kit 95ACC1700 ST K6AV Antivibration supports 6 pcs kit 95ACC1710 Fig 80 Angled fixing bracket Fig 81 Angled...

Page 73: ...G2 MUTING 67 96 15 2 ST KPXMP PLASTIC ANGLED FIXING BRACKET MODEL DESCRIPTION CODE ST KP4MP Angled fixing bracket 4 pcs kit 95ASE1100 ST KP6MP Angled fixing bracket 6 pcs kit 95ASE1110 Fig 84 ST KPxMP...

Page 74: ...CC1680 ST K6OR Orientable supports 6 pcs kit 95ACC1690 ST K4AV Antivibration supports 4 pcs kit 95ACC1700 ST K6AV Antivibration supports 6 pcs kit 95ACC1710 Fig 85 Angled fixing bracket Fig 86 Angled...

Page 75: ...H 1000 mm 1000 95ASE2250 SG PSB 1200 Protective stand H 1200 mm 1200 95ASE2260 SG PSB 1650 Protective stand H 1650 mm 1650 95ASE2270 SG PSB 1900 Protective stand H 1900 mm 1900 95ASE2280 Fig 89 Dimen...

Page 76: ...SG2 MUTING 70 96 15 4 SG P PLATE KIT FOR PROTECTIVE STANDS MODEL DESCRIPTION CODE SG P Plate kit with springs 95ASE2290 Fig 91 Dimensions mm Mounting with SG PSB Fig 92 Mounting...

Page 77: ...stand H 800 mm 800 30x30 95ACC1730 SE S 1000 Column and floor stand H 1000 mm 1000 30x30 95ACC1740 SE S 1200 Column and floor stand H 1200 mm 1200 30x30 95ACC1750 SE S 1500 Column and floor stand H 15...

Page 78: ...mirror version 1200 mm 1145 976 1180 95ASE1700 SG DM 1650 Deviating mirror version 1650 mm 1595 1426 1630 95ASE1710 SG DM 1900 Deviating mirror version 1900 mm 1845 1676 1880 95ASE1720 Fig 94 Dimensi...

Page 79: ...G DM mounting kit 2 pcs kit 95ASE1940 Fig 96 Mounting kit For each SG DM mirror order 1 mounting kit ST DM Mounting kit SG DM on SG PSB ST PS DM MODEL DESCRIPTION CODE ST PS DM Deviating mirror SG DM...

Page 80: ...piece 20mm L 300mm 95ACC1640 TP 24 Test piece 24mm L 200mm 95ASE2570 TP 30 Test piece 30mm L 300mm 95ACC1650 TP 34 Test piece 34mm L 200mm 95ASE2580 TP 35 Test piece 35mm L 300mm 95ACC1660 TP 40 Test...

Page 81: ...S A1 03 U 25 5 pole M12 cable axial 25 m UL2464 95ASE1210 CS A1 03 U 50 5 pole M12 cable axial 50 m UL2464 95A252700 12 pole M12 cables MODEL DESCRIPTION CODE CS A1 10 U 03 12 pole M12 cable axial 3 m...

Page 82: ...5 poles in the other RX MUTING PIGTAIL CABLE MODEL DESCRIPTION CODE CS R1 75 B 002 SG EXTENDED RX MUTING 0 2m 95A252810 Fig 99 RX MUTING Pigtail cable Presenta un connettore da 18 poli su un lato ed u...

Page 83: ...E5590 The laser pointer of the SG LP series represents a valid alignment and installation support for the safety light curtain series The pointer can be moved along the light curtain profile to verify...

Page 84: ...1 NC 95ACC6170 The drawing show the connection between the safety light curtain and the Type 4 safety relay of the SE SR2 series operating in the automatic Restart mode Fig 102 Safety relay 15 13 CSM...

Page 85: ...lamp 95ACC1990 LMS 2 Muting lamp horizontal mounting 95ACC2000 LMS 3 Muting lamp vertical mounting 95ACC2010 SU LMS 1A Basic support for LMS 1 95ACC2020 SU LMS 1B Tower module for LMS 1 95ACC2030 Fig...

Page 86: ...F1 G1 ARMS F1 G1 Muting arms 95ASE1880 SG F2 G2 ARMS F2 G2 Muting arms 95ASE1890 The SG4 EXTENDED and SG2 MUTING series light curtains can be equipped with retro reflective Muting arms to obtain the T...

Page 87: ...G F1 G1 ARMS together with 2 pieces of SG CB C Please install F1 arm on RX unit and G1 arm on TX in order to have them facing one to another To obtain a T configuration with F G arms use SG F1 G1 ARMS...

Page 88: ...SE1871 The following figures show respectively the dimensions of single active arms with fixing bracket mounted of single passive arms with fixing bracket mounted of double active arms with fixing bra...

Page 89: ...SG2 MUTING 83 96 Fig 113 Light curtain Active Passive arms L Fig 114 Light curtain Active Passive arms T...

Page 90: ...flectors 1 active arm 1 passive arm 2 cable lockers 2 x 2000mm cables with M12 connectors 95ASE2590 SG ML S8 200 R Kit for L Muting right side 2 sensors S8 PR 5 B01 PP 2 reflectors 1 active arm 1 pass...

Page 91: ...arms 2 passive arms 4 cable lockers 4 x 2000mm cables with M12 connectors 95ASE2410 Fig 116 T MUTING MODEL DESCRIPTION CODE SG MX S8 Kit for X Muting 2 sensors S8 PR 5 B01 PP 2 reflectors 2 active arm...

Page 92: ...oving and spacing cable locker 6 and fix by screws 7 2 3 Nm recommended tightening torque Fig 119 Phase 2 Loosen the two screws 8 and rotate set the sensor reflector as desired then fix by screws 8 1...

Page 93: ...nnected to safety light curtain dedicated muting connector via approx 0 5m long pigtail cable with M12 female connector Aside from the green LEDs to indicate sensors output status the SG M CB does not...

Page 94: ...x 1 A Insulating resistance 1009 Mechanical protection IP 65 Operating temperature 10 C 55 C Storage Temperature 25 C 70 C Housing material PVC Black UL Recognized Housing Cable C2 PVC Black UL Recogn...

Page 95: ...ction a TEST START button lit to implement the functions of Test Restart Reset The SG SRT 2 box has externally a key switch to activate the OVERRIDE function a TEST START button lit to implement the f...

Page 96: ...ty system consists of a control unit enclosed in a plastic housing to be installed on OMEGA DIN rail equipped with 16 screw clamps that can be connected up to 4 sets of photocells of the S5 ST SL5 ST...

Page 97: ...ed by an opaque object present inside the specified detecting area An active optoelectronic protective device AOPD can operate both in emitter receiver mode and in retro reflective light curtains Prot...

Page 98: ...able to prevent or avoid an unexpected restart of the machine with the operator still present inside the dangerous area Risk probability of occurrence of an injury and severity of the injury itself B...

Page 99: ...ts mounting procedure 26 Fig 22 Anti vibration dampers 26 Fig 23 Light curtain dimensions 27 Fig 24 Connessioni 28 Fig 25 Pigtail cable Muting configuration for receiver RX CS R1 75 B 002 28 Fig 26 Pi...

Page 100: ...54 Fig 73 User interface RX 55 Fig 74 User interface TX 56 Fig 75 Overall dimensions mm 62 Fig 76 Dimensions mm 63 Fig 77 Dimensions mm 64 Fig 78 Tool for BCM configuration 64 Fig 79 ST KSTD 65 Fig 80...

Page 101: ...Passive arms L 82 Fig 112 Active Passive arms T 82 Fig 113 Light curtain Active Passive arms L 83 Fig 114 Light curtain Active Passive arms T 83 Fig 115 L MUTING 84 Fig 116 T MUTING 85 Fig 117 X MUTI...

Page 102: ...SG2 MUTING 96 96...

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