Datalogic PWR-120 Installation Manual Download Page 9

PRE-INSTALLATION CHECKLIST 
 

 

 

2  PRE-INSTALLATION CHECKLIST 

 
 
This chapter can be used as a checklist to verify all the steps necessary to complete installation 
of the PWR power Supply. 
 

 

CAUTION:

 

Opening the cabinet requires a key that should be used by a 

person adequately advised or supervised by an electrically skilled person 
to enable him or her to perceive risks and avoid hazards which electricity 
can create. Internal components guarantee an IP20 degree of protection 
against direct contact.

 

 
1)  Read  all  information  in  this  manual  before  installation,  paying  particular  attention  to  all 

Caution and Warning notes. 

 
2)  Mount the PWR to the Station frame using the brackets and bolts provided in the package. 

See par. 3.1. 

 
 

SYSTEM WIRING: DC OUTPUT 

 
3)  Connect your devices to the PWR according to your application. 

Barcode Scanners 
Correctly connect the AS-I cabling to the PWR using the AS-I cable wiring instructions for 
backbone and branch wiring. See par. 4.3.1 and your scanner manual for details. All cables 
must pass through the compression connector as described in par. 4.1. 

Image Based ID Readers 
Connect your specific product as described in the sub-paragraph under 4.4 and the reader 
manual. All cables must pass through the compression connector as described in par. 4.1. 

 
 

SYSTEM WIRING: AC INPUT 

 
4)  To  comply  with  EN60950-1:2007  par.1.7.2.2,  par.  2.7.1,  par  2.7.4,  par.  3.4.6,  and  to 

protect  the  AC  input  connection  to  the  device;  a  disconnecting  device  with  built  in 
overcurrent and earth protection shall be installed external to the equipment according to 
local regulations. 

According  to  EN60950-1:2007  par.  3.2.3;  the  AC  input  cable  must  have  a  maximum 
diameter of 14mm and the conduit a max diameter of 16mm. 

 

5)  With AC line voltage OFF, wire the AC Line to the AC Line Input Terminal Block see par. 

5.1. 

 
 
 

 

Summary of Contents for PWR-120

Page 1: ...INSTALLATION MANUAL PWR 120 ...

Page 2: ...urpose without the express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Matrix 120 DL CODE and X PRESS are trademarks of Datalogic S p A and or its affiliates All other trademarks and brands are property of their respective owners Datalogic shall not be lia...

Page 3: ...Voltage Cable Insertion 6 4 1 1 Compression Connectors 6 4 1 2 Installing the AS I Cable 6 4 2 DC Voltage Terminal Block 7 4 2 1 DC OK Monitoring 7 4 2 2 DC Direct Output 7 4 3 Laser Barcode Scanners 8 4 3 1 Supply Capacity When Wiring Directly to AS I Compatible Scanners 8 4 3 2 Supply Capacity When Wiring Directly to Lonworks Scanners 9 4 4 Image Based ID Readers 10 4 4 1 Supply Capacity When Wi...

Page 4: ...This symbol alerts the user they are about to perform an action involving either a dangerous level of voltage or to warn against an action that could result in damage to devices or electrical shock It also identifies a hazard or procedure that if incorrectly performed could cause personal injury or result in equipment damage Operations having this symbol must be performed by qualified personnel on...

Page 5: ...logic products are mainly designed for integration purposes into more complex systems For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures SUPPORT THROUG...

Page 6: ... 2 3 3a 4 5 6 7 8 Key Lock Product Data Label Compression Connectors AS I Cable Sealing Grommet Thermal Magnetic Circuit Breaker AC Line Input Terminal Block DC OK Terminal Block 24 Vdc Terminal Block Monophase Switching Power Supply 3a 4 5 6 7 8 2 3 ...

Page 7: ...y the internal power supply features Two output power supply status monitoring signals DC OK are provided to connect to an optional digital alarm If for some reason the output voltage is reduced by less than 90 of nominal these lines open 1 2 OUTPUT PROTECTION The power supply implements an overload protection 1 2 1 Overload Protection In the event of sustained output current overloading overload ...

Page 8: ...conds This procedure is repeated until the excessive current overload is resolved Figure 4 Overload Protection at 125 Example 3 150 power overload The overload is supplied for approximately 4 seconds and then is reduced Voltage and Current to about 48 power for another 2 seconds In this case the output voltage falls below 20 Vdc and therefore the power supply shuts down for a recovery time of 17 s...

Page 9: ...pplication Barcode Scanners Correctly connect the AS I cabling to the PWR using the AS I cable wiring instructions for backbone and branch wiring See par 4 3 1 and your scanner manual for details All cables must pass through the compression connector as described in par 4 1 Image Based ID Readers Connect your specific product as described in the sub paragraph under 4 4 and the reader manual All ca...

Page 10: ...lding installation or the DWS SWITCH and check that the PWR powers up correctly The green DC OK light should be on steady and the overload light red should off 7 Close and lock the PWR enclosure and check that it does not open lock functions correctly The PWR 120 installation is now complete ...

Page 11: ... 1 Mount the bracket to the cabinet 2 Mount the cabinet to the frame Figure 6 Mounting Brackets IMPORTANT The cabinet must be installed vertically in such a way that the key lock is no higher than 1 90 m from the ground see Fig 2 Figure 7 PWR 120 cabinet max height Please note that the cabinet door can be unlocked and opened by using the key provided along with the product max 190 cm ...

Page 12: ...ression connector so that the gland material seals around it when tightened There are three compression connector sizes with the following specifications Number of Compression Connectors Cable Diameter Millimeters Inches 1 9 14 0 354 0 551 3 3 5 8 0 138 0 315 1 7 13 0 276 0 512 4 1 2 Installing the AS I Cable Prepare the AS I cable by stripping the wires and inserting first the compression connect...

Page 13: ... runs correctly lines 13 and 14 form a normally closed contact If the power module experiences problems i e output overload causing output voltage to be reduced by less than 90 of nominal these lines open Lines 13 and 14 are decoupled from the power output lines and can be connected to a free digital input to signal this alarm condition 4 2 2 DC Direct Output The 24 volt DC Output terminals allow ...

Page 14: ... shown in the table below PWR 120 Power Supply Maximum Number of Scanners Single Branch DS8110 6 DX8210 6 The following products are also AS I compatible DS5100 DM3610 SC5000 In case of networks using a mix of products you must calculate the total power consumption so as not to exceed the power limits See the specific product reference manual in the Technical Features chapter for consumption data ...

Page 15: ...the table below PWR 120 Power Supply Maximum Number of Scanners Cables DX8200A 3 CAB 8305 and CAB 8605 DS8100A 4 CAB 8305 and CAB 8605 DX6400 5 CAB 63xx DS6400 DS6300 6 CAB 63xx NOTE The maximum current to be propagated through 6000 series scanners is 2A therefore a CAB 63xx power drop cable is required for every three readers The power supply unit is connected directly to the scanners through Lon...

Page 16: ...f Modules XRF410N Model Base Bxx 2 Hi Perf Hxx 1 The power supply unit is connected to the XRF410N Base module through the CBX500 ATS 001 according to the following example diagram Figure 12 Connecting PWR 120 to XRF410N Base Modules Custom Power Cable to CBX PWR 120 CBX 24 V Vdc 0 V GND AC in 24 Vdc Ethernet Host CBX500 ATS 001 XRF410N Master P S CBL 1480 05 CAB DS05 S ID NET Terminator applied t...

Page 17: ...case separate power connection is also supplied to the QL connector for Illuminator power Figure 13 Connecting PWR 120 to an XRF410N Hi Perf Module Custom Power Cable to CBX CAB MLP 0x Cable PWR 120 CBX Wire Color Meaning 24 V Vdc White 24 V 0 V GND Blue 0 V AC in 24 Vdc Ethernet Host CBX500 ATS 001 XRF410N Master P S CBL 1480 05 CAB DS05 S ID NET Terminator CAB MLP 05 Custom Cable ...

Page 18: ...it can be connected to the Matrix 450N readers according to the following example diagram Figure 14 Connecting PWR 120 to a Matrix 450N Custom Power Cable to CBX CAB LP 0x Cable to LT 03x PWR 120 CBX Wire Color Meaning 24 V Vdc Brown White 24 V 0 V GND Black Blue 0 V AC in 24 Vdc Ethernet Host CAB LP 0x Custom Cable CBX PS The Matrix M450N uses the CAB LD 102 no power cable between the reader and ...

Page 19: ... Datalogic DWS SWITCH is an AC Power Disconnector and Distributor cabinet which provides this protection For primary wiring use a 3 conductor cable between 2 5 mm2 4 mm2 13 AWG 11 AWG for every conductor Choose the overall cable diameter and UL Listed conduits accordingly The AC input cable must be inserted through the AC Input Cable Compression Connector The individual conductors must be inserted...

Page 20: ... Output Current Max Continuous Overcurrent 5 A 5 5 A up to 40 C ambient temp ENVIRONMENTAL FEATURES Operating temperature 0 to 50 C 32 to 122 F Storage temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Protection Class IP65 PHYSICAL FEATURES Mechanical dimensions HxLxD 300 x 300 x 210 mm 11 8 x 11 8 x 8 26 in Weight 9 kg 19 84 lb when all unused compression connectors are sealed with th...

Page 21: ...ELECTRICAL DIAGRAMS 15 A A ELECTRICAL DIAGRAMS PWR 120 ELECTRICAL DIAGRAM The PWR 120 components are electrically connected as displayed in the following diagram Figure 16 PWR 120 Electrical Diagram ...

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