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2.2 REQUIRED 

PARTS 

 
Other than the various scanners used for the reading station, the following parts are necessary to 
construct the redundancy station: 
 

Name Description 

Part 

Number 

SC6000 

SC6000-1200 Universal Controller, Ethernet 

935701000 

PWO-480 

J-box power unit 110/230 VAC  24 V  480 W 

93ACC1767 

CAB-SC6013 

25p cable SC6000 to PWO PWR/NET, 3 m 
(for Power/Net connections) 

93A051337 

CAB-SC6003 

25p cable SC6000 to PWO I/O, 3 m 
(for Extended I/O connections) 

93A051338 

CAB-SC6103 

9p cable SC6000 to PWO, 3 m 
(for serial connections if used) 

93A051294 

CAB-PWO 03 

17p cable PWO to PWO, 3 m 
(for redundancy) 

93A051295 

BTK-8100 

Bus terminator kit (5 pcs) 

93ACC1090 

CAB-8101 

17-pin scanner/scanner connection cable 1.2 m 

93A051020 

CAB-8102 

17-pin scanner/scanner connection cable 2.5 m 

93A051030 

CAB-8105 

17-pin scanner/scanner connection cable 5 m 

93A051040 

PH-1 

Photocell kit - PNP 

93ACC1791 

OEK-2 

Optical Encoder (Cab 10 Spring) 

93ACC1770 

 

2.3  REDUNDANT SYSTEM INSTALLATION 

 
1.  Install the two SC6000/PWO groups, each with its own Encoder and PS, using the cables and 

accessories listed in the parts table (standard hardware configuration). See the relative product 
Reference Manual. 

 
2.  Install the scanner branches distributed equally between the two PWOs. See the relative 

product Reference Manual and see the paragraph 

2.6 Redundancy Scanner Connections

 of 

this manual. 

 
3.  Connect the CAB-PWO 03 Redundancy cable between the two PWOs. 
 
4.  Decide which SC6000/PWO group will be 

Working

 Controller and which will be 

Protecting 

Controller. Consequently set the PWO-480 switches as shown in the table below. 

 

Topology Role 

LON TERM 

IN3 

REDUNDANCY 

SRC 

SEL 

Working 

ON ON PWR 

PWR

1 1 1 1 1 1 

RE RE 

STD

STD

Protecting 

ON ON PWR 

PWR

1 1 1 1 1 1 

RE RE 

REV

REV

 

Scanners 

8K TERM 

8K BYP 

8k only 

ON ON OFF 

OFF 

6k only 

OFF

 

OFF

 

ON ON 

Both 6k and 8k 

OFF

 

OFF

 

OFF OFF 

 
5.  Power up the system and perform a Restore Default with Environmental Parameters on both 

SC6000s:  With Genius 

 Menu Bar 

 Device Menu 

 Send with Options 

 select 

Default Para Environmental Parameters 

 OK 

 
6. Disconnect 

the 

Protecting 

Controller from the PWO. 

Summary of Contents for Controller SC6000

Page 1: ...REDS Redundancy System INSTALLATION MANUAL...

Page 2: ...ements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of th...

Page 3: ...Master Working Controller REDS configuration 13 2 7 2 Master Protecting Controller REDS configuration 14 3 REDS REDUNDANCY SYSTEMS 15 3 1 Diagnostic Procedures 15 3 1 1 Startup 15 3 1 2 Runtime 15 3...

Page 4: ...ack The scanner network is fully managed by the Active controller At initialization time the scanners are informed about which controller they have to communicated with Both the controllers distribute...

Page 5: ...he scanners use the active controller s encoder signal No presence sensor signal is used by the scanners only PackTrack mode is supported 1 3 4 Redundancy Cable A dedicated cable Lonworks Serial is us...

Page 6: ...C6003 LONWORKS ENCODER CAB 810x PS PS Aux BTK8100 CAB 810X CAB 810x CAB 810x DS8100A DS8100A DX8200A DX8200A CAB PWO 03 Redundancy to Host ETHERNET VAC INPUT SC6000 CAB SC6013 Power Net PWO Extended I...

Page 7: ...T SYSTEM INSTALLATION 1 Install the two SC6000 PWO groups each with its own Encoder and PS using the cables and accessories listed in the parts table standard hardware configuration See the relative p...

Page 8: ...Mask appears on the SC6000 display Perform the DARP procedure as described in the SC6000 Reference Manual 8 Power down the system Disconnect the Working Controller from the PWO and connect the Protec...

Page 9: ...se the PS Line parameters and the Pack Track origin XYZ 0 are equal for both SC6000 In this case it is not possible to detect lower packs with both photocells because they are at different height one...

Page 10: ...at the same time so some precautions must be taken The Encoders must be mounted on the same belt The Encoders switch setting and wheels dimension must be the same Make sure that both Encoders wheels...

Page 11: ...t will be achieved if the scanners in question read as much as possible over the entire reading area A possible solution to fulfill this is to connect scanners alternatively 2 6 1 T Label station Sc8...

Page 12: ...g Protecting 110 220 Vac CAB SC6003 CAB SC6013 Host Encoder 1 Presence sensor 1 CAB 810x CAB 810x CAB 810x CAB 810x BTK 8100 110 220 Vac Presence sensor 2 Sc1 Sc3 Sc5 Sc7 Sc2 Sc4 Sc6 Sc8 CAB 810x BTK...

Page 13: ...must be on the same sub net 5 Data Communication settings Built in Ethernet Line Parameters IP_netmask insert the IP netmask 6 If it is necessary set parameter Data Communication settings Built in Eth...

Page 14: ...are very important in order to avoid Glitch and packs too short or too near not realistic as you can see in the picture below 200 mm Glitch or pack too short 15 Send the configuration to the Working C...

Page 15: ...us of each controller at the moment of the role negotiation startup initialization runtime If the controllers are rebooted the role negotiation algorithm has no memory about the role each controller p...

Page 16: ...g REDUNDANCY ROLE is set to Active by default When TOPOLOGY ROLE is set to Protecting REDUNDANCY ROLE is set Standby by default 3 2 2 IP Addresses The companion controllers have different IP address v...

Page 17: ...iagnostic Information The validation of the role of the active controller is cyclically performed by the Standby controller based on the local and remote presence sensor and encoder diagnostics compar...

Page 18: ...related to the presence sensor or the encoder The two conditions are however registered with their specific error numbers in the debug log as cause for the switch over For either condition Sentinel s...

Page 19: ...er keeping the communications with the active controller In this case the reserved redundancy digital output can be used to determine which controller is playing the active role If the Ethernet port i...

Page 20: ...controller is replaced with the diagnostics of both the controllers 4 inputs Active 4 inputs Standby Topology Redundancy Role Master Alone Master Working Master Protecting Topology Role Explicitly co...

Page 21: ...eve set as Default Mode 0 Data Communication Setting Built in Ethernet LineParameters IP address Active IP address Active SC6000 IP address Standby IP address Standby SC6000 Data Communication Setting...

Page 22: ...ation to the Master Active or Stand by is not available 143 Power Failure a power drop has occurred in the PWO power supply 145 Presence Sensor Failure a presence sensor warning has occurred only on t...

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