TECHNICAL MANUAL
SCREENGUARD
TM
Stainless Steel
Mesh Security System
A system by
12 december 2019
.
VERSION 2
Page 1: ...TECHNICAL MANUAL SCREENGUARD TM Stainless Steel Mesh Security System A system by 12 december 2019 VERSION 2...
Page 2: ...r Mesh Deductions 10 Fabricator s Instructions Midrail 10 ScreenGuard Systems Servery Window 11 Assembly Diagrams and Cross Sections 11 Introduction 11 Hardware 12 Hinged Door Locks 12 Flushbolts 12 H...
Page 3: ...s for retail assistance More importantly This security door and window system released by Darley Aluminium has been approved by an independent NATA accredited laboratory Technical Specifications1 1 Se...
Page 4: ...Wedge Seat Door Profiles AU01001 Door Frame 2655 Corner Stake 7 4mm To suit AU01001 Window Profiles AU01003 8mm Window Frame AU01002 11mm Window Frame 2656 Corner Stake 7 4mm To Suit AU01002 2657 Corn...
Page 5: ...Punch 2910 A Air Operated Security Door Lock Punch 2912 Security Window Center Punch 2920 Screenguard Hand Air Tool 2921 Wedge Insertion Block 2515 Manual Wedge Assembly Tool 2916 A Air Operated Stak...
Page 6: ...15 3 Point Lock Punch Tool 2917 Drill Jig to Suit Nylon Corner Stake 2659 2919 Drill Jig to Suit Security Roller 2516 Moulded Replacement Block to Suit 2515 2512 Portable Hammer Drill 2514 Moulded rep...
Page 7: ...to Diagram 1 Tip After stainless steel mesh has been cut to size corner tips can be cut at 45 degrees This will help with the insertion of the mesh Step 3 1 Tap in wedge using our manual tool automati...
Page 8: ...ling however in the case of stacking doors center screen must remain flat Pre clamping the stiles as the wedge is inserted will allow the stiles to straighten the mesh after releasing the clamp It is...
Page 9: ...Assembly 2 1 Place 7mm thick medium to high density foam pvc matting under stainless mesh sheet but not under any portion of the frame This will avoid any bellying of mesh PVC foam matting should be...
Page 10: ...Finished Window Size Deductions Finished Door Size Mesh Size Half Cut 43 mm 43 mm Fabricator s Instructions Midrail Square cut Midrail AU01004 to 140mm off overall door size midrail then inserted betw...
Page 11: ...00 DI3224 AU01002 Stainless Steel Mesh Cross Section DI3224 15 23 Side View INSIDE OUTSIDE 2510 W100 DI3224 AU01002 Stainless Steel Mesh Cross Section DI3224 15 23 Side View 2675 DT3020 DT3020 Corner...
Page 12: ...202 Pin Cylinder Key Alike Suits Ultimate Lock 2203 Pin Cylinder Key Differ Suits Ultimate Lock CODE DESCRIPTION 2131 Ultimate Hinged Door Lock No Cylinder 2131 3CH Cable Ultimate 3 Point High Kit 213...
Page 13: ...y Lock Keyed 2266 BL Servery Lock Keyless 2290 Whitco Keyed Sliding Push Lock K N 32381 2145 Sliding Push Lock CYL4 Cylinder 2298 Double Cylinder Deadbolt 2392 Sliding Door Outer Pool Miscellaneous CO...
Page 14: ...oor Lock Punch 2910 2916 Air Operated Stake Punch vs 2920 Hand Air Tool https www youtube com watch v d0jfeNGhsd0 t or search Fabricating a Screenguard Security Door in less than 16 minutes 2910 Secur...
Page 15: ...ion industry salt and climatic conditions It is recommended to use a soft bristled brush or non abrasive cloth with warm potable water and neutral detergent then rinse with potable water Abrasive clea...
Page 16: ...s 1 Slide the mitred end of the soor section into the press fully in against the stop 2 Press the foot pedal to crimp the corner 3 Release the foot pedal and remove the frame Follow the above procedur...
Page 17: ...handbook without the prior written authorisation of the owner is prohibited The information and the illustrations contained in this manual are purely indicative COMALL INTERNATIONAL s r l reserves th...
Page 18: ...s been tested with positive results The Warranty lasts for 12 months and is limited to the good quality of materials and the absence of constructional defects The client has the right to replacement o...
Page 19: ...a B e r u s s e r p g n i k r o w m u m i n i M 0 2 4 g K e c r o f g n i h c n u P Air consumption Nl per cycle 0 13 Dimensions mm 409X173 5 H235 6 5 g K t h g i e W NOISE EMISSION OF THE PUNCHING MA...
Page 20: ...PRELIMINARY OPERATION To put the machine into service check that the factory compressed air supply is equipped with hoses of suitable diameter for the flow required and a stop cock valve before the p...
Page 21: ...e working efficiency If any parts break down do not use the punching machine and make it known to others that it is out of service For replacement parts contact COMALL Before proceeding with the machi...
Page 22: ...opriate protective gloves Crushing hazard in the proximity of punches and dies Use always appropriate protection glasses Use always appropriate acoustic protection devices according to the current rul...
Page 23: ...to test the different stations of the punching machine using profile offcuts in order to check the working measurements adjusting the measurements where possible and as necessary 5 1 Pneumatic Valve S...
Page 24: ...es in the workings where there are adjustable stops it is necessary to execute a preliminary working to check the correct position of the stops with the accessory which is used Comall will be not resp...
Page 25: ...anual Page 14 of 24 Correct die for frame inserted PHASE 1 Mount the profile support according to the profile to be worked Set the frame on a plane surface with the wedges upward Insert the punching m...
Page 26: ...ong the frame push the knob toward the inside PHASE 4 Activate the valve At the end of the cycle move the punching machine sideways along the frame of about 150mm After having punched the wedge along...
Page 27: ...Page 18 of 24 Use correct die for window frame PHASE 1 Mount the profile support according to the profile to be worked Set the frame on a plane surface with the wedges upward Insert the punching mach...
Page 28: ...sent Operator Every month Clean out the compressed air intake filter if present Operator The maintenance operations described below must be carried out by qualified personnel 6 1 1 Tools and dies repl...
Page 29: ...o use oils that are unsuitable and other than those recommended in the air intake filter and on the punches 6 1 2 Problems causes and remedies Problem Cause Remedy Personnel Insertion tool shows a lac...
Page 30: ...The replacement of spare parts and any other repairs or substitutions not expressly mentioned in this manual must be carried out by Darley Aluminium authorised technicians 7 1 Mechanical spare parts...
