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Danfoss VLT HVAC Basic Drive FC 101 Operating Manual Download Page 8

1.6 Disposal

Do not dispose of equipment containing electrical components together with domestic waste.

Collect it separately in accordance with local and currently valid legislation.

Introduction

Operating Guide  | VLT® HVAC Basic Drive FC 101

AQ275641848264en-000101 / 132R0078

8 | Danfoss A/S © 2019.11

Summary of Contents for VLT HVAC Basic Drive FC 101

Page 1: ...Operating Guide VLT HVAC Basic Drive FC 101...

Page 2: ......

Page 3: ...d Motor Connection 18 3 2 3 1 Introduction 18 3 2 3 2 Connecting to Mains and Motor 19 3 2 3 3 Relays and Terminals on Enclosure Sizes H1 H5 19 3 2 3 4 Relays and Terminals on Enclosure Size H6 20 3 2...

Page 4: ...meters via the Main Menu 60 4 3 Parameter List 61 5 Warnings and Alarms 63 5 1 List of Warnings and Alarms 63 6 Specifications 66 6 1 Mains Supply 66 6 1 1 3x200 240 V AC 66 6 1 2 3x380 480 V AC 67 6...

Page 5: ...l Card 24 V DC Output 77 6 4 11 Relay Output 77 6 4 12 Control Card 10 V DC Output 78 6 4 13 Ambient Conditions 78 Contents Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 5 Danfos...

Page 6: ...l documentation is available in electronic form online at www danfoss com 1 3 2 MCT 10 Setup Software Support Download the software from the service and support section on www danfoss com During the i...

Page 7: ...file version 4 xx or higher No Yes Hardware compatibility Old control card production week 33 2017 or before New control card production week 34 2017 or after Old power card production week 33 2017 or...

Page 8: ...ning electrical components together with domestic waste Collect it separately in accordance with local and currently valid legislation Introduction Operating Guide VLT HVAC Basic Drive FC 101 AQ275641...

Page 9: ...engineers or persons who have received training from qualified electrical engineers and are suitably experienced to operate devices systems plant and machinery in accordance with pertinent laws and re...

Page 10: ...before performing service or repair work could result in death or serious injury Stop the motor Disconnect AC mains permanent magnet type motors and remote DC link supplies including battery back ups...

Page 11: ...rocedures in this manual CAUTION INTERNAL FAILURE HAZARD An internal failure in the drive can result in serious injury when the drive is not properly closed Ensure that all safety covers are in place...

Page 12: ...0 100 4 H5 IP20 11 15 18 5 22 25 30 100 4 H6 IP20 15 18 5 20 25 30 45 40 60 18 5 30 25 40 200 7 9 H7 IP20 22 30 30 40 55 75 70 100 37 55 50 70 200 7 9 H8 IP20 37 45 50 60 90 125 75 90 100 125 225 8 9...

Page 13: ...4 1 402 15 8 a 183 7 2 212 8 3 240 9 4 275 10 8 314 12 4 Width mm in B 75 3 0 90 3 5 100 3 9 135 5 3 150 5 9 b 56 2 2 65 2 6 74 2 9 105 4 1 120 4 7 Depth mm in C 168 6 6 190 7 5 206 8 1 241 9 5 255 10...

Page 14: ...6 12 26 5 1 Including decoupling plate Table 8 Dimensions Enclosure Sizes I2 I8 Enclosure Size I2 I3 I4 I6 I7 I8 IP class IP54 IP54 IP54 IP54 IP54 IP54 Power kW hp 3x380 480 V 0 75 4 0 1 0 5 0 5 5 7 5...

Page 15: ...5 5 7 5 7 5 10 0 8 7 0 8 7 0 8 7 0 5 4 0 8 7 0 5 4 H4 IP20 5 5 7 5 7 5 10 11 15 15 20 1 2 11 1 2 11 1 2 11 0 5 4 0 8 7 0 5 4 H5 IP20 11 15 18 5 22 25 30 1 2 11 1 2 11 1 2 11 0 5 4 0 8 7 0 5 4 H6 IP20...

Page 16: ...P20 18 5 30 25 40 4 5 40 4 5 40 0 5 4 3 27 0 5 4 H7 IP20 37 55 50 70 10 89 10 89 0 5 4 3 27 0 5 4 H8 IP20 75 90 100 125 14 124 24 212 1 14 124 24 212 1 0 5 4 3 27 0 5 4 1 Cable dimensions 95 mm2 3 2 2...

Page 17: ...kW 40 125 hp and 600 V units set parameter 14 50 RFI Filter to 0 Off when operating in IT mains For IP54 400 V 0 75 18 5 kW 1 25 hp units the EMC screw is inside the drive as shown in the the followi...

Page 18: ...If reinserted use only M3x12 screw 3 2 3 Mains and Motor Connection 3 2 3 1 Introduction The drive is designed to operate all standard 3 phase asynchronous motors Installation Operating Guide VLT HVA...

Page 19: ...otor 1 Mount the ground cables to the ground terminal 2 Connect the motor to terminals U V and W and then tighten the screws according to the torques 3 Connect the mains supply to terminals L1 L2 and...

Page 20: ...5 04 2 3 4 e30bb762 11 1 Mains 3 Ground 2 Motor 4 Relays Illustration 5 Enclosure Size H6 IP20 380 480 V 30 45 kW 40 60 hp IP20 200 240 V 15 18 5 kW 20 25 hp IP20 525 600 V 22 30 kW 30 40 hp Installat...

Page 21: ...P20 380 480 V 55 75 kW 70 100 hp IP20 200 240 V 22 30 kW 30 40 hp IP20 525 600 V 45 55 kW 60 70 hp 3 2 3 6 Relays and Terminals on Enclosure Size H8 1 2 3 4 98 97 96 99 95 93 92 91 L1 L1 L1 U V w e30b...

Page 22: ...90 kW 100 125 hp 3 2 3 7 Connecting to Mains and Motor for Enclosure Size H9 Context MOTOR MOTOR U VW 99 e30bt302 12 Illustration 8 Connecting the Drive to the Motor Enclosure Size H9 IP20 600 V 2 2 7...

Page 23: ...illustration DC DCBR BR UV W 9 9 M A I N S 95 RELA Y 1 RELA Y 2 L C e30ba261 10 Illustration 9 Mounting the Mounting Plate 2 Mount the ground cable as shown in the following illustration Installation...

Page 24: ...e screws as shown in the following illustration Use the tightening torques described in 3 2 1 Electrical Installation in General e30ba263 10 95 M A INS DC BR BR U V W 91 92 93 L1 L2 L3 RELA Y 1 RELA Y...

Page 25: ...tion in General DC BR BR U V W M AIN S L1 L2 L3 91 92 93 RELA Y 1 RELA Y 2 99 L C e30ba264 10 Illustration 12 Mounting the Support Bracket 3 2 3 8 Relays and Terminals on Enclosure Size H10 e30ba725 1...

Page 26: ...6 1 RS485 3 Ground 5 Motor 7 Relays 2 Mains 4 Cable clamps 6 UDC 8 I O Illustration 14 Enclosure Size I2 IP54 380 480 V 0 75 4 0 kW 1 5 hp Installation Operating Guide VLT HVAC Basic Drive FC 101 AQ27...

Page 27: ...5 3 Ground 5 Motor 7 Relays 2 Mains 4 Cable clamps 6 UDC 8 I O Illustration 15 Enclosure Size I3 IP54 380 480 V 5 5 7 5 kW 7 5 10 hp Installation Operating Guide VLT HVAC Basic Drive FC 101 AQ27564184...

Page 28: ...85 3 Ground 5 Motor 7 Relays 2 Mains 4 Cable clamps 6 UDC 8 I O Illustration 16 Enclosure Size I4 IP54 380 480 V 0 75 4 0 kW 1 5 hp Installation Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848...

Page 29: ...4 Enclosure Sizes I2 I3 I4 3 2 3 13 Enclosure size I6 e30bt326 10 Illustration 18 Connecting to Mains for Enclosure Size I6 IP54 380 480 V 22 37 kW 30 50 hp Installation Operating Guide VLT HVAC Basic...

Page 30: ...380 480 V 22 37 kW 30 50 hp 3 1 1 e30ba215 10 RELAY 1 RELAY 2 0 3 0 2 0 1 90 0 5 0 4 Illustration 20 Relays on Enclosure Size I6 IP54 380 480 V 22 37 kW 30 50 hp Installation Operating Guide VLT HVAC...

Page 31: ...or a short circuit on the DC link The drive provides full short circuit protection in case of a short circuit on the motor 3 2 4 3 Overcurrent Protection Provide overload protection to avoid overheati...

Page 32: ...2 3 FRS R 15 KTN R15 JKS 15 JJN 15 16 3 7 5 FRS R 25 KTN R25 JKS 25 JJN 25 25 5 5 7 5 FRS R 50 KTN R50 JKS 50 JJN 50 50 7 5 10 FRS R 50 KTN R50 JKS 50 JJN 50 50 11 15 FRS R 80 KTN R80 JKS 80 JJN 80 65...

Page 33: ...00 90 125 Cutler Hammer JGE3250FFG Moeller NZMB2 A250 FRS R 250 KTS R250 JKS R250 JJS R250 250 3x525 600 V IP20 2 2 3 FRS R 20 KTS R20 JKS 20 JJS 20 20 3 4 FRS R 20 KTS R20 JKS 20 JJS 20 20 3 7 5 FRS...

Page 34: ...5 JJS 125 125 45 60 Moeller NZMB2 A160 FRS R 125 KTS R 125 JKS 125 JJS 125 160 55 70 FRS R 200 KTS R 200 JKS 200 JJS 200 160 75 100 Moeller NZMB2 A250 FRS R 200 KTS R 200 JKS 200 JJS 200 200 90 125 FR...

Page 35: ...la tion stripped Output con tactor Motor cable Motor 3 phases and PLC Panel Mains supply Minimum 200 mm 7 87 in between control cable mains cable and between mains motor cable PLC protective earth Rei...

Page 36: ...18 connection between terminals 12 27 and an analog reference terminal 53 or 54 and 55 make the drive run The digital input mode of terminal 18 19 and 27 is set in parameter 5 00 Digital Input Mode PN...

Page 37: ...85 68 Com RS485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240 V AC 3 A Not present on all power sizes Do not connect shield to 61 01 02 03 relay 1 relay 2 UDC UDC Motor U V W e30bd4...

Page 38: ...ameters or parameter groups to reduce or eliminate the noise or vibrations Parameter group 4 6 Speed Bypass Set parameter 14 03 Overmodulation to 0 Off Switching pattern and switching frequency parame...

Page 39: ...y is illuminated with 2 alphanumeric lines All data is shown on the LCP The illustration 26 describes the information that can be read from the display Table 13 Legend to Section A 1 Parameter number...

Page 40: ...ameter settings D Operation keys and indicator lights Table 15 Legend to Section D 13 Hand On Starts the motor and enables control of the drive via the LCP NOTICE 2 Coast inverse is the default option...

Page 41: ...ring The wizard is shown after power up until any parameter has been changed The wizard can always be accessed again through the quick menu Press OK to start the wizard Press Back to return to the sta...

Page 42: ...pt OK Press OK Select Function of Relay 2 No function Off Select Function of Relay 1 0 No function Set Max Reference Hz Hz Set Min Reference AMA running Do AMA Do not AMA AMA OK 0 0 0 Select T53 Mode...

Page 43: ...5 600 V 50 Hz IT grid 31 525 600 V 50 Hz Delta 32 525 600 V 50 Hz 100 200 240 V 60 Hz IT grid 101 200 240 V 60 Hz Delta 102 200 240 V 60 Hz 110 380 440 V 60 Hz IT grid 111 380 440 V 60 Hz Delta 112 38...

Page 44: ...s Inductance Lq Parameter 1 39 Motor Poles Parameter 1 40 Back EMF at 1000 RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection G...

Page 45: ...Off Performing an AMA optimizes motor performance Parameter 1 30 Stator Resist ance Rs 0 000 99 990 Size related Set the stator resistance value Parameter 1 37 d axis Induc tance Ld 0 000 1000 000 mH...

Page 46: ...d to enable the drive to catch a motor spin ning due to mains drop out Select 0 Disabled if this function is not required When this parameter is set to 1 Enabled pa rameter 1 71 Start Delay and parame...

Page 47: ...w Voltage 0 00 10 00 V 0 07 V Enter the voltage that corresponds to the low reference value Parameter 6 11 Terminal 53 High Voltage 0 00 10 00 V 10 V Enter the voltage that corresponds to the high ref...

Page 48: ...V 6 24 T54 low Feedback 0016 Hz 6 21 T54 high Voltage 0220 V 6 26T54 Filter time const 1 00 Configuration Mode 3 Closed Loop 0 03 Regional Settings 0 Power kW 50 Hz 3 16 Reference Source 2 0 No Operat...

Page 49: ...5 600 V 50 Hz IT grid 31 525 600 V 50 Hz Delta 32 525 600 V 50 Hz 100 200 240 V 60 Hz IT grid 101 200 240 V 60 Hz Delta 102 200 240 V 60 Hz 110 380 440 V 60 Hz IT grid 111 380 440 V 60 Hz Delta 112 38...

Page 50: ...efault Usage Parameter 1 00 Configuration Mode 0 Open loop 3 Closed loop 0 Open loop Select 3 Closed loop Programming Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 50 Da...

Page 51: ...s Inductance Lq Parameter 1 39 Motor Poles Parameter 1 40 Back EMF at 1000 RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection G...

Page 52: ...motor performance Parameter 1 30 Stator Resist ance Rs 0 99 990 Size related Set the stator resistance value Parameter 1 37 d axis Induc tance Ld 0 000 1000 000 mH Size related Enter the value of the...

Page 53: ...arameter 1 73 Flying Start 0 Disabled 1 Enabled 0 Disabled Select 1 Enabled to enable the drive to catch a spinning mo tor in for example fan applications When PM is selected this parameter is enabled...

Page 54: ...lue that corresponds to the voltage or current set in parameter 6 21 Terminal 54 High Voltage param eter 6 23 Terminal 54 High Current Parameter 6 26 Terminal 54 Fil ter Time Con stant 0 00 10 00 s 0...

Page 55: ...10 s 4 2 4 Motor Setup The motor setup wizard guides users through the needed motor parameters Table 18 Motor Setup Wizard Settings Parameter Range Default Usage Parameter 0 03 Regional Set tings 0 In...

Page 56: ...0 Hz 100 200 240 V 60 Hz IT grid 101 200 240 V 60 Hz Delta 102 200 240 V 60 Hz 110 380 440 V 60 Hz IT grid 111 380 440 V 60 Hz Delta 112 380 440 V 60 Hz 120 440 480 V 60 Hz IT grid 121 440 480 V 60 Hz...

Page 57: ...s Inductance Lq Parameter 1 39 Motor Poles Parameter 1 40 Back EMF at 1000 RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection G...

Page 58: ...r Resist ance Rs 0 99 990 Size related Set the stator resistance value Parameter 1 37 d axis Induc tance Ld 0 000 1000 000 mH Size related Enter the value of the d axis inductance Obtain the value fro...

Page 59: ...art Mode 0 Rotor Detection 1 Parking 0 Rotor De tection Select the PM motor start mode Parameter 1 73 Flying Start 0 Disabled 1 Enabled 0 Disabled Select 1 Enabled to enable the drive to catch a spinn...

Page 60: ...o browse through the parameters in the Quick Menu 5 Press OK to select a parameter 6 Press to change the value of a parameter setting 7 Press OK to accept the change 8 Press either Back twice to enter...

Page 61: ...nput 29 Mode 5 1 Digital Inputs 5 10 Terminal 18 Digital Input 5 11 Terminal 19 Digital Input 5 12 Terminal 27 Digital Input 5 13 Terminal 29 Digital Input 5 3 Digital Outputs 5 34 On Delay Digital Ou...

Page 62: ...agnosis Readouts 16 90 Alarm Word 16 91 Alarm Word 2 16 92 Warning Word 16 93 Warning Word 2 16 94 Ext Status Word 16 95 Ext Status Word 2 16 97 Alarm Word 3 16 98 Warning Word 3 18 Info Readouts 18 1...

Page 63: ...thermistor connection is disconnected See parameter 1 90 Motor Thermal Protection 13 5 Over Current X X X Inverter peak current limit is exceeded 14 2 Earth Fault X X Discharge from output phases to...

Page 64: ...e resistance Rs and Rr are increased In most cases however this is not critical 58 AMA internal X X Contact the local Danfoss supplier 59 25 Current limit X The current is higher than the value in par...

Page 65: ...igh back EMF voltage Stop the rotor of the PM motor 200 Fire Mode X Fire mode has been activated 202 Fire Mode Limits Excee ded X Fire mode has suppressed 1 or more warranty voiding alarms 250 New spa...

Page 66: ...IP20 kg lb 2 0 4 4 2 0 4 4 2 0 4 4 2 1 4 6 3 4 7 5 4 5 9 9 7 9 17 4 7 9 17 4 Efficiency best case typical 2 97 0 96 5 97 3 96 8 98 0 97 6 97 6 97 0 97 1 96 3 97 9 97 4 97 3 97 0 98 5 97 1 Output curr...

Page 67: ...n the default setting the power losses may increase LCP and typical control card power consump tions are included For power loss data according to EN 50598 2 refer to Danfoss MyDrive ecoSmartTM websit...

Page 68: ...higher than the default setting the power losses may increase LCP and typical control card power consump tions are included For power loss data according to EN 50598 2 refer to Danfoss MyDrive ecoSmar...

Page 69: ...sses see Danfoss MyDrive ecoSmartTM website Table 24 3x380 480 V AC 0 75 18 5 kW 1 25 hp Enclosure Sizes I2 I4 Drive PK75 P1K5 P2K2 P3K0 P4KO P5K5 P7K5 P11K P15K P18K Typical shaft output kW 0 75 1 5...

Page 70: ...izes I6 I8 Drive P22K P30K P37K P45K P55K P75K P90K Typical shaft output kW 22 0 30 0 37 0 45 0 55 0 75 0 90 0 Typical shaft output hp 30 0 40 0 50 0 60 0 70 0 100 0 125 0 Protection rating IP54 I6 I6...

Page 71: ...0 H10 Maximum cable size in terminals mains motor mm2 AWG 4 10 4 10 4 10 4 10 4 10 10 8 10 8 Output current 40 C 104 F ambient temperature Continuous 3x525 550 V A 4 1 5 2 6 4 9 5 11 5 19 0 23 0 Inter...

Page 72: ...05 0 137 0 Intermittent 3x525 550 V A 30 8 39 6 47 3 59 4 71 5 95 7 115 5 150 7 Continuous 3x551 600 V A 27 0 34 0 41 0 52 0 62 0 83 0 100 0 131 0 Intermittent 3x551 600 V A 29 7 37 4 45 1 57 2 68 2 9...

Page 73: ...sing trades and light industries Class A Group 1 Industrial environ ment Class B Housing trades and light industries EN IEC 61800 3 Category C3 Second environment Industrial Category C2 First environm...

Page 74: ...emperature that is specified for the drive If the drive is operated at a high ambient temperature decrease the constant output current For derating curve see the VLT HVAC Basic Drive FC 101 Design Gui...

Page 75: ...I3 I4 Maximum 1 time 30 s Switching on the input supply L1 L2 L3 power ups enclosure sizes H6 H10 I6 I8 Maximum 1 time minute Environment according to EN 60664 1 Overvoltage category III pollution deg...

Page 76: ...53 mode Parameter 16 61 Terminal 53 Setting 1 voltage 0 current Terminal 54 mode Parameter 16 63 Terminal 54 Setting 1 voltage 0 current Voltage level 0 10 V Input resistance Ri Approximately 10 k Ma...

Page 77: ...NC 04 05 NO Maximum terminal load AC 1 1 on 01 02 04 05 NO resistive load 250 V AC 3 A Maximum terminal load AC 15 1 on 01 02 04 05 NO inductive load cos 0 4 250 V AC 0 2 A Maximum terminal load DC 1...

Page 78: ...n 04 06 NC inductive load 24 V DC 0 1 A Minimum terminal load on 01 03 NC 01 02 NO 04 06 NC 04 05 NO 24 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 Overvoltage category III pollution...

Page 79: ...3281 ft Maximum altitude above sea level with derating 3000 m 9843 ft Derating for high altitude See 6 3 2 Derating for Low Air Pressure and High Altitudes Safety standards EN IEC 61800 5 1 UL 508C E...

Page 80: ...ight 40 Installation Qualified personnel 9 L LCP 39 Leakage current 10 Local control panel 39 Low air pressure 74 M Mains supply L1 L2 L3 75 MCT 10 setup software 6 39 Menu key 40 Motor output U V W 7...

Page 81: ...V Voltage Safety warning 9 W Wiring schematic 37 Index Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 81 Danfoss A S 2019 11...

Page 82: ...Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 82 Danfoss A S 2019 11...

Page 83: ...Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 83 Danfoss A S 2019 11...

Page 84: ...der provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies D...

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