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The following must be programmed in order shown (see explanation of settings in the Programming Guide)
In the list it is assumed that all other parameters and switches remain at their default setting.
Function
parameter no.
Setting
1) Make sure the motor runs properly. Do the following:
Set the motor parameters using name plate data
1-2*
As specified by motor name plate
Have the frequency converter makes an Automatic Motor
Adaptation
1-29 Automatic Motor
Adaptation (AMA)
[1] Enable complete AMA
2) Check the motor is running and the encoder is attached properly. Do the following:
Press the “Hand On” LCP key. Check that the motor is running
and note in which direction it is turning (henceforth referred to
as the “positive direction”).
Set a positive reference.
Go to
16-20 Motor Angle
. Turn the motor slowly in the positive
direction. It must be turned so slowly (only a few RPM) that it
can be determined if the value in
16-20 Motor Angle
is increasing
or decreasing.
16-20 Motor Angle
N.A. (read-only parameter) Note: An increasing value overflows at
65535 and starts again at 0.
If
16-20 Motor Angle
is decreasing then change the encoder
direction in
5-71 Term 32/33 Encoder Direction
.
5-71 Term 32/33
Encoder Direction
[1] Counter clockwise (if
16-20 Motor Angle
is decreasing)
3) Make sure the drive limits are set to safe values
Set acceptable limits for the references.
3-02 Minimum
Reference
3-03 Maximum
Reference
0 RPM (default)
1500 RPM (default)
Check that the ramp settings are within drive capabilities and
allowed application operating specifications.
3-41 Ramp 1 Ramp up
Time
3-42 Ramp 1 Ramp
Down Time
default setting
default setting
Set acceptable limits for the motor speed and frequency.
4-11 Motor Speed Low
Limit [RPM]
4-13 Motor Speed
High Limit [RPM]
4-19 Max Output
Frequency
0 RPM (default)
1500 RPM (default)
60 Hz (default 132 Hz)
4) Configure the Speed Control and select the Motor Control principle
Activation of Speed Control
1-00 Configuration
Mode
[1] Speed closed loop
Selection of Motor Control Principle
1-01 Motor Control
Principle
[3] Flux w motor feedb
5) Configure and scale the reference to the Speed Control
Set up Analog Input 53 as a reference Source
3-15 Reference
Resource 1
Not necessary (default)
Scale Analog Input 53 0 RPM (0V) to 1500 RPM (10V)
6-1*
Not necessary (default)
6) Configure the 24V HTL encoder signal as feedback for the Motor Control and the Speed Control
Set up digital input 32 and 33 as encoder inputs
5-14 Terminal 32
Digital Input
5-15 Terminal 33
Digital Input
[0] No operation (default)
Choose terminal 32/33 as motor feedback
1-02 Flux Motor
Feedback Source
Not necessary (default)
Choose terminal 32/33 as Speed PID feedback
7-00 Speed PID
Feedback Source
Not necessary (default)
7) Tune the Speed Control PID parameters
Use the tuning guidelines when relevant or tune manually
7-0*
See the guidelines below
8) Finished!
Save the parameter setting to the LCP for safe keeping
0-50 LCP Copy
[1] All to LCP
3.4.2 Tuning PID Speed Control
The following tuning guidelines are relevant when using
one of the Flux motor control principles in applications
where the load is mainly inertial (with a low amount of
friction).
The value of
30-83 Speed PID Proportional Gain
is
dependent on the combined inertia of the motor and load,
and the selected bandwidth can be calculated using the
following formula:
Par. 7 − 02 = Total inertia kgm
2 x par. 1 − 25
Par. 1 − 20 x 9550
x Bandwidth rad / s
NOTE
1-20 Motor Power [kW]
is the motor power in [kW] (i.e.
enter ‘4’ kW instead of ‘4000’ W in the formula).
A practical value for the Bandwith is 20 rad/s. Check the
result of the
30-83 Speed PID Proportional Gain
calculation
against the following formula (not required if you are
using a high resolution feedback such as a SinCos
feedback):
Par. 7 − 02MAX =
0.01
x 4 x Encoder Resolution x Par. 7 − 06
2
x π
x Max torque ripple %
A good start value for
7-06 Speed PID Lowpass Filter Time
is
5 ms (lower encoder resolution calls for a higher filter
value). Typically a Max Torque Ripple of 3 % is acceptable.
Introduction to FC 300
FC 300 Design Guide
MG.33.BD.02 - VLT
®
is a registered Danfoss trademark
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