Danfoss VLT Active Front End AFE 302 Operating Instructions Manual Download Page 18 | Manualshive

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130BD836.10

Illustration 3.16 600 mm Drive Cabinet

130BD837.10

Illustration 3.17 800 mm Drive Cabinet

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130BD871.10

Illustration 3.18 AFE E-frame Drive Open View

Crane System Design

Operating Instructions

16

Danfoss A/S © Rev. 05/2014 All rights reserved.

MG33X402

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Summary of Contents for VLT Active Front End AFE 302

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT Active Front End AFE 302 www danfoss com drives ...

Page 2: ......

Page 3: ... 1 4 Selection of Switching Frequency 8 3 1 5 Selection of LCL Filter 8 3 1 6 Crane Cable Concept 8 3 1 7 Grounding Concept 9 3 1 8 Cooling and Airflow 9 3 1 9 Selection of Transformer 10 3 2 Assembling the Frequency Converter System 11 3 2 1 Tools Required 11 3 2 2 General Tightening Torque Values 11 3 2 3 Exploded Views 11 3 2 4 MDCIC Connector Configuration 17 3 3 First Power Up Commissioning C...

Page 4: ...eceiving the Frequency Converter 24 4 2 3 Transportation and Unpacking 24 4 2 4 Lifting 26 4 2 5 Mechanical Dimensions 27 4 2 6 Weight Information 31 4 3 Mechanical Installation 32 4 3 1 Tools Needed 32 4 3 2 General Considerations 32 4 3 3 Terminal Locations 32 4 3 4 Mains Torque 33 4 3 5 Mains Connection 33 4 3 6 Screened Cables 33 4 4 Electrical Installation 35 4 4 1 Control Wires 36 4 4 2 Powe...

Page 5: ...ters 8 Communications and Options 54 6 8 Parameters 14 Special Functions 57 6 9 Parameters 15 AFE Information 59 6 10 Parameters 16 Data Read outs 62 6 11 Parameters 40 Mains Filter 64 6 12 Warnings Alarm Messages 65 Index 71 Contents Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 3 ...

Page 6: ...ign associated with the frequency converters Chapter 4 How to Install guides through the mechanical and technical installation Chapter 6 How to Programme describes how to operate and programme the AFE 302 via the Local Control Panel LCP 1 2 Safety Symbols The following symbols are used in this document WARNING Indicates a potentially hazardous situation which could result in death or serious injur...

Page 7: ...e Card NEMA National Electrical Manufacturers Association Nm Newton Meters IM N Nominal motor current fM N Nominal motor frequency PM N Nominal motor power UM N Nominal motor voltage par Parameter PELV Protective Extra Low Voltage PCB Printed Circuit Board PLC Programmable Logic Controller PN Part Number IINV Rated Inverter Output Current Regen Regenerative terminals RCD Residual Current Device RP...

Page 8: ...od Otherwise wait at least 40 min WARNING When the AFE is on the earth current from the AFE 302 frequency converter will exceed 3 5 mA The earth cable must have a good contact to the earth terminal 95 The earth connection is done with the two separate cables The size of each cable needs to be a half of the mains cable size in minimum 2 1 5 Before Commencing Repair Work 1 Switch off the entire syst...

Page 9: ...he power flow It also reduces the ripple current of the fundamental frequency switching frequency and their harmonics into the mains A damping resistor Rd is connected in series with the filter capacitor Cf to stabilize the filter resonance The three inverter units are connected in parallel to achieve the required power level One AFE controller regulates the three parallel connected inverter units...

Page 10: ...verter s maximum output current The dU dt filters can be used up to 100 m to protect the motor The sine wave filters can be used with any cable length maximum of 1 000 m Above 150 m cable length it is recommended to use a sine wave filter The cable length is calculated as the sum of all parallel cables Filters must be designed to switching frequency of the frequency converter The resonance frequen...

Page 11: ...let may be considered to prevent the dirty air problem When the application environment is humid consider the condensation of the frequency converter which may require the drain outlet NOTICE The door fan s is required on the Rittal cabinet to remove the heat losses from the frequency converter and other components inside the enclosure The total air flow required must be calculated and the appropr...

Page 12: ...ressure change large fan P500T7 P560T7 frequency converter air flow 850 cfm 1445m3 h 90 80 70 60 50 40 30 20 10 0 Drive Derating 0 25 50 75 100 125 150 175 225 130BB190 10 200 Pressure Change Illustration 3 4 F1 F2 F3 F4 frame derating vs pressure change frequency converter air flow 580 cfm 985 m3 h 3 1 9 Selection of Transformer The output of the HT transformer must be specified for 630 V It is r...

Page 13: ...o in the instruction within the spare kits Shaft size Driver size Torx hex Torque in lbs Torque Nm M4 T 20 7 mm 10 1 0 M5 T 25 8 mm 20 2 3 M6 T 30 10 mm 35 4 0 M8 T 40 13 mm 85 10 M10 T 50 17 mm 170 19 M12 18 mm 19 mm 170 19 Table 3 5 Torque Values 3 2 3 Exploded Views Number Terminal and component description 1 Fan Voltage Supply FVS 2 Soft Charge Board SC 3 FVS Fuse TB10 4 SC Fuse TB11 5 Aux Fan...

Page 14: ... Cabinet Front Door and its Inside Views One Drive Case 130BT258 10 9 9 11 11 Illustration 3 7 Outside and Inside View 130BA663 10 1 2 8 2 4 13 Illustration 3 8 800 mm Cabinet Skeleton View Crane System Design Operating Instructions 12 Danfoss A S Rev 05 2014 All rights reserved MG33X402 3 3 ...

Page 15: ...130BA665 10 8 Illustration 3 9 800 mm Lower Front End View Crane System Design Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 13 3 3 ...

Page 16: ...1 3 3 8 4 2 5 6 7 4 13 130BA666 10 Illustration 3 10 1200 mm Cabinet Exploded View Crane System Design Operating Instructions 14 Danfoss A S Rev 05 2014 All rights reserved MG33X402 3 3 ...

Page 17: ...3 1600 mm Cabinet Exploded View 130BT254 10 Illustration 3 14 One drive Configuration Control Panel View 130BT255 10 12 13 18 19 27 29 32 33 20 33 64 Life Stop 55 12 13 18 19 27 29 32 33 20 33 64 Life Stop 55 Illustration 3 15 Two Independent Drive Configuration Control Panel View Crane System Design Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 15 3 3 ...

Page 18: ...et 130BD837 10 Illustration 3 17 800 mm Drive Cabinet C C 12 10 6 7 2 4 8 11 9 1 3 15 14 130BD871 10 Illustration 3 18 AFE E frame Drive Open View Crane System Design Operating Instructions 16 Danfoss A S Rev 05 2014 All rights reserved MG33X402 3 3 ...

Page 19: ...630 V RMS and balanced Apply power to the LCL filter and verify that the rms current magnitude measured between the line and delta connection point is approximately same as the value using the following formula i 630 314 C 3 3 where C is the LCL filter capacitance delta value Leave the AFE main contactors open and disallow the AFE start signal in the PLC Soft charge the system but do not enable th...

Page 20: ...er cables 3 4 2 Cables to the Damping Resistors The cables should be as short as possible 3 5 Test with the Real System Transformer and Motors 3 5 1 Re program the Frequency Converter Parameters Set the mains voltage mains frequency the transformer values LCL filter values and DC capacitance 3 6 On site Final Test 3 6 1 Change Parameters to Actual Set actual cable length Check encoder wiring and e...

Page 21: ... V 7 Bring back the ribbon cables on the MDCIC card in the original set up AFE Master to Inverter 1 AFE Slave left to Inverter 2 AFE Slave right to Inverter 3 8 Connect the softcharge connector on the softcharge board 9 Connect the DC link fuses and AC connection 10 Switch on the circuit breaker in front of the AFE 11 Switch Crane on 12 The AFE runs now with all 3 power units 3 7 3 Emergency Run w...

Page 22: ... run is as follows 1 Disconnect AC and DC sides of the damaged units 2 Change the connector position at MDCIC 2a The ribbon cables at the MDCIC are connected from FK100 Master following FK101 FK102 and FK103 You do not skip the terminal sequence 2b You can go down to one unit When one master unit is used the part 176F9091 needs to be connected at FK101 to have the RS 485 communi cation 3 Power up ...

Page 23: ... 1 second to have the DC capacitors charged further Yes Send the open signal to the SC contactor Wait for 1 second to make sure that the S C contactor is open Send the close signal to the AFE contactors Wait for 0 5 second to have the DC capacitors charged fully Send the Run signal to the AFE drive Receive DC Link on Ref signal from AFE within 5 sec End of Start up Sequence No No Yes Yes Protectio...

Page 24: ...speed tozero ifitisnotzero SendAFEStopsignals totheAFE AFEisdeactive DCvoltagelevelis downtozero DCvoltagelevel isreduced Openthecontactor Themotorspeedis reducedtozero Running signal is off when the speed is zero Running off Yes No Waitfor5min No ProtectionMode Yes TheDCcapacitorcanbedischarged withtheexternalresistor which expeditesthedischargeprocess The wait period is tentative Illustration 3 ...

Page 25: ...nd send it as a total rec current Detect the overcurrent IMAX1 per module per phase Detect the main voltage phase to synchronize AFE Only for AFE Voltage Detection Fan Volt Soft Charge Soft Charge AFE 3 Contactor Fuse AFE 2 Contactor AFE 1 Contactor Soft Charge Soft Charge Soft Charge Soft Charge SC Wire Fuse Fuse Fuse IM Trolley Travel Fuse Fuse Fuse Fuse Fuse Fuse PC PC PC PC Soft Charge Fan Vol...

Page 26: ...he frequency converters please inspect the frequency converters for any damage which may occur during the transportation When the damage is noticed please contact the shipping company immediately to claim the damage and let Danfoss know the situation to work for the corrective action 4 2 3 Transportation and Unpacking Illustration 4 2 and Illustration 4 3 show the front and side views of the frequ...

Page 27: ...130BB640 10 C Illustration 4 3 Package Side View How to Install Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 25 4 4 ...

Page 28: ...cy converters The same principle is applied for the AFE cabinets F1 1 F3 2 130BA658 10 Illustration 4 4 Main Load Carrying Points 1 F2 2 130BA659 10 F4 Illustration 4 5 Main Load Carrying Points NOTICE The lifting cable angle should be 60 or greater The spreader bar is an acceptable way of lifting A spreader bar is an acceptable way to lift the F Frame How to Install Operating Instructions 26 Danf...

Page 29: ...ET 1197 0 605 6 635 2 65 5 0 0 61 0 CABINET FRAME 0 0 140 8 430 8 464 8 754 7 788 7 1078 7 89 7 1084 0 1136 0 3X 81 4 3X 222 8 294 0 493 5 540 5 BACK CHANNEL AIR IN CABINET AIR OUT CABINET AIR IN 600MM CABINET BOTTOM VIEW 800MM CABINET BOTTOM VIEW 1200MM CABINET BOTTOM VIEW SEE VIEW A VIEW A BACK CHANNEL AIR OUT X 130BA661 10 Illustration 4 6 Dimensions 1597 0 2078 4 CABLE OPENING AIR INLET OPENIN...

Page 30: ...81 9 800MM CABINET 1200MM CABINET BLOCKED BLOCKED 96 7 0 0 91 0 366 4 422 4 681 9 706 0 AIR OUTLET OPENING 98 5 0 0 113 0 269 3 281 9 101 1 0 0 99 7 395 1 462 7 759 2 826 8 1074 7 1093 7 130BA662 10 AIR OUTLET OPENING Illustration 4 8 Door Swing View and Back View How to Install Operating Instructions 28 Danfoss A S Rev 05 2014 All rights reserved MG33X402 4 4 ...

Page 31: ...9 0 0 2X 91 0 2X 96 7 2X 366 4 2X 422 4 2X 681 9 2X 706 0 2X 783 5 2X AIR OUTLET OPENING BLOCKED BLOCKED Illustration 4 9 1600 mm Cabinet Door Swing View How to Install Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 29 4 4 ...

Page 32: ...5 23 0 52 0 6 2 19 5 10 6 21 2 60 9 5 5 12 0 7 3 7 3 0 5 1 5 120 4 7 25 1 0 59 1 41 1 6 3 8 9 225 8 9 1 0 25 1 0 0 9 27 1 0 13 0 5 E2 D E D E IP00 CHASSIS Illustration 4 10 Dimensions E frame IP00 Drive How to Install Operating Instructions 30 Danfoss A S Rev 05 2014 All rights reserved MG33X402 4 4 ...

Page 33: ...5 2232 2 x 800 mm cabinet with inverter modules qty 2 1600 mm cabinet with inverter modules qty 4 2000 320 672 191 421 765 1687 1276 2780 1200 mm cabinet with inverter modules qty 3 800 mm cabinet with inverter modules qty 2 2400 380 798 229 505 918 2024 1527 3327 2 x 1200 mm cabinet with inverter modules qty 3 1600 mm cabinet with inverter modules qty 4 800 mm cabinet with inverter modules qty 2 ...

Page 34: ...1522 0 59 92 1737 5 68 41 1807 5 71 16 1877 5 73 92 2093 0 82 40 2163 0 85 16 2233 0 87 91 2581 9 101 65 2641 9 104 01 2701 9 106 37 2906 9 114 44 2966 9 116 81 3026 9 119 17 297 5 11 71 0 00 328 3 12 93 0 00 380 3 14 97 252 1 9 93 0 00 127 5 5 02 265 6 10 46 300 1 11 82 349 1 13 74 383 6 15 10 432 6 17 03 467 1 18 39 865 6 34 08 900 1 35 44 949 1 37 37 983 6 38 72 1032 6 40 65 1067 1 42 01 1365 1...

Page 35: ...ly side as protection in case of component break down inside the frequency converter first fault NOTICE This is mandatory to ensure compliance with IEC 60364 for CE or NEC 2009 for UL WARNING Protect personnel and property against the consequence of component break down internally in the frequency converter Branch circuit protection To protect the installation against electrical and fire hazard al...

Page 36: ... 20 695 32 2500 P1M6 170M7084 3000 A 700 V Table 4 5 Frame Size F Line Fuses 525 690 V Size Type Bussmann PN Rating Siba P630 P1M6 170M8611 1100 A 1000 V 20 781 32 1000 Table 4 6 Frame Size F Inverter Module DC Link Fuses 525 690 V 170M fuses from Bussmann use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted for the external...

Page 37: ... NPN 0V PNP 0V PNP 24V NPN 19 D IN 24V NPN 0V PNP 27 24V 0V D IN OUT 0V PNP 24V NPN D IN OUT 0V 24V 29 24V NPN 0V PNP 0V PNP 24V NPN 33 D IN 32 D IN 1 2 ON S201 ON 2 1 S202 ON 0 4 20mA OFF 0 10Vdc 10Vdc 400Vac 2A P 5 00 2 1 ON S801 3 Phase power input 91 L1 92 L2 93 L3 PE 95 DC DC Illustration 4 12 Diagram showing all electrical terminals without options A analog D digital Terminal 37 is used for ...

Page 38: ...3 Grounding The following basic issues need to be considered when installing a frequency converter to obtain electromagnetic compatibility EMC Safety grounding The frequency converter could have a high leakage current It must be grounded appropriately for safety reasons Apply local safety regulations High frequency grounding Keep the ground wire connections as short as possible Connect the frequen...

Page 39: ...w mounted to the terminal To remove the cable from the terminal 1 Insert a screw driver1 in the square hole 2 Pull out the cable 1 Max 0 4 x 2 5 mm Wiring to Control Terminals 130BA150 10 9 10 mm 0 37 in Illustration 4 14 Strip Isolation 130BT312 10 Illustration 4 15 Insert Screwdriver and Cable 130BT306 10 Illustration 4 16 Control Cable Terminals How to Install Operating Instructions MG33X402 Da...

Page 40: ... input supply L1 L2 L3 power ups maximum 1 time 2 min Environment according to EN60664 1 over voltage category III pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than 100 000 RMS symmetrical Amperes 500 600 690 V maximum Torque characteristics Overload torque constant torque maximum 150 typical 175 1 2 MW and above for 60 s1 1 Percentage relates to the ...

Page 41: ...Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 to 10 V scaleable Input resistance Ri approx 10 kΩ Max voltage 20 V Current mode Switch S201 switch S202 ON I Current level 0 4 to 20 mA scaleable Input resistance Ri approx 200 Ω Max current 30 mA Resolution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of...

Page 42: ...l number 12 13 Output voltage 24 V 1 3V Maximum load 200 mA The 24 V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Control card 10 V DC output Terminal number 50 Output voltage 10 5 V 0 5 V Maximum load 15 mA The 10 V DC supply is galvanically isolated from the supply voltage PELV and other high voltage termi...

Page 43: ...t cable end sleeves 1 5 mm2 16 AWG Maximum cross section to control terminals flexible wire with cable end sleeves 1 mm2 18 AWG Maximum cross section to control terminals flexible wire with cable end sleeves with collar 0 5 mm2 20 AWG Minimum cross section to control terminals 0 25 mm2 24 AWG Control card performance Scan interval 1 ms Control characteristics Resolution of frequency 0 003 Hz Repea...

Page 44: ...t at 630 V kW 400 800 1200 1600 Enclosure IP00 E1 IP54 F1 IP54 F2 IP54 F1 2 Continuous input current at 550 V A 429 889 1317 1652 Intermittent input current 60 s overload at 550 V A 1 644 1334 2305 2891 Typical DC voltage at 550 V V 850 850 850 850 Continuous output DC current at 550 V A 457 947 1403 1760 Continuous input current at 630 V A 410 850 1260 1580 Intermittent input current 60 s overloa...

Page 45: ...Settings set up handling Display and Local Control Panel parameters for choosing readouts setting up selections and copying functions 4 Limits Warnings 5 Digital inputs and outputs includes relay controls 6 Analog In Out 7 Controllers 8 Communications and Options 14 Special functions 15 AFE information 16 Data Read Out 40 Mains Filter How to Programme Operating Instructions MG33X402 Danfoss A S Re...

Page 46: ...es 0 Factory setup 1 Set up 1 2 Set up 2 3 Set up 3 4 Set up 4 9 Active Set up 0 12 This Set up Linked to Option Function This parameter sets the AFE to automatically synchronise the values of the not changeable during operation parameters between this set up and the set up selected in this parameter Note The values in this setup are overwritten 0 Not linked 1 Set up 1 2 Set up 2 3 Set up 3 4 Set ...

Page 47: ...685 FC Port CTW 1 Control word CTW received from the Bus Master 1686 FC Port REF 1 Status word STW sent to the Bus Master 1690 Alarm Word One or more alarms in a Hex code 1691 Alarm Word 2 One or more alarms in a Hex code 0 20 Display Line 1 1 Small Option Function 1692 Warning Word One or more warnings in a Hex code 1693 Warning Word 2 One or more warnings in a Hex code 1694 Ext Status Word One o...

Page 48: ...password is required when pressing Reset see 2 6 2 5 0 5 Copy Save Copy parameters from and to the LCP Use these parameters for saving and copying set ups from one frequency converter to another 0 50 LCP Copy Option Function 0 No copy 1 All to LCP 2 All from LCP 3 Size indep from LCP 0 51 Set up Copy Option Function 0 No copy No function 1 Copy to set up 1 2 Copy to set up 2 3 Copy to set up 3 4 C...

Page 49: ...ess Disables the password defined in parameter 0 65 Quick Menu Password 1 LCP Read only Prevents unauthorised editing of Quick Menu parameters 3 Bus Read only Read only functions for Quick Menu parameters on Fieldbus and or FC standard bus 5 All Read only Read only function for Quick Menu parameters on LCP Fieldbus or FC standard bus 0 67 Bus Password Access Range Function 0 0 9999 Writing to this...

Page 50: ...bled Take no action on fault condition Select which reaction the AFE should take in case the frequency deviation set in parameter 4 91 Output Frequency Deviation Limit 4 91 Output Frequency Deviation Limit Range Function 20 1 50 Selects the max deviation in procentage from the nominiel mains frequency set in parameter 40 01 Mains Frequency 4 92 Output Frequency Deviation Timeout Range Function 0 0...

Page 51: ...IP ALARM Not all alarms can be reset 8 Start Default Digital input 18 Select start for a start stop command Logic 1 start logic 0 stop 5 10 Terminal 18 Digital Input Option Function 0 No operation 1 Reset 8 Start 23 Set up select bit 0 Select Set up select bit 0 or Select Set up select bit 1 to select one of the four set ups Setparameter 0 10 Active Set up to Multi Set up 24 Set up select bit 1 De...

Page 52: ...rged 255 DC link on ref AFE running and motor operation allowed 5 31 Terminal 29 Digital Output Option Function 0 No operation Default for all digital outputs and relay outputs 1 Control ready The control board receives supply voltage 2 Drive ready The frequency converter is ready for operation and applies a supply signal on the control board 9 Alarm An alarm activates the output There are no warn...

Page 53: ...echanical relay is realised in an array parameter 5 42 Off Delay Relay Range Function 0 01 s 0 01 600 00 s This parameter makes it possible to delay the cut out time of the relays The selection of each mechanical relay is realised in an array parameter How to Programme Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 51 6 6 ...

Page 54: ...ual to 20 mA 6 51 Terminal 42 Output Min Scale Range Function 0 0 200 Scale for the minimum output 0 or 4 mA of the analogue signal at terminal 42 Set the value to be the percentage of the full range of the variable selected in 6 50 Terminal 42 Output 6 52 Terminal 42 Output Max Scale Range Function 100 0 00 200 Scale the maximum output of the selected analog signal at terminal 42 Set the value to...

Page 55: ...0 30 24 P1M4 P1M6 44 80 40 32 Table 6 3 Capacitance 7 61 DC Link Reference Range Function 980 V 1 414 Nominal Voltage 1125 V Set the voltage reference for the DC Link voltage controller Line voltage dependent 7 62 DC Link PI Proportional Gain Range Function 67 214 0 000 Off 1000 000 N A Set the wanted proportional gain of the DC link voltage controller Too large value may lead to oscillations Powe...

Page 56: ...function selected in 8 04 Control Word Timeout Functionis then carried out A valid control word triggers the time out counter This parameter specifies which action should be performed if a timeout of the control word occurs 8 04 Control Word Timeout Function Option Function 0 Off 2 Stop 5 Stop and trip 8 06 Reset Control Word Timeout Option Function 0 Do not reset 1 Do reset 6 7 2 8 1 Control Word...

Page 57: ...ption Function 0 2400 Baud Baud rate selection for the FC standard port 1 4800 Baud 2 9600 Baud 3 19200 Baud 4 38400 Baud 5 57600 Baud 6 76800 Baud 7 115200 Baud 8 35 Minimum Response Delay Range Function 10 ms 1 10000 ms Specify the minimum delay time between receiving a request and transmitting a response This is used for overcoming modem turnaround delays 8 36 Max Response Delay Range Function ...

Page 58: ...ord 8 53 Start Select Option Function Allows a choice between controlling the Start function via the terminals digital input and or via the bus NOTICE This parameter is only active if 8 01 Control Site is set to 0 Digital and control word 0 Digital input 1 Bus 2 Logic AND 3 Logic OR How to Programme Operating Instructions 56 Danfoss A S Rev 05 2014 All rights reserved MG33X402 6 6 ...

Page 59: ...utomatic reset x 6 7 Automatic reset x 7 8 Automatic reset x 8 9 Automatic reset x 9 10 Automatic reset x 10 11 Automatic reset x 15 12 Automatic reset x 20 13 Infinite Automatic Reset Select Infinite Automatic Reset 13 for continuous resetting after tripping NOTICE The AFE may start without warning If the specified number of AUTOMATIC RESETs is reached within 10min the frequency converter enters ...

Page 60: ...he following terminals to each other 18 27 32 19 29 33 42 53 54 130BA097 12 FC 302 FC 301 FC 301 FC 302 13 12 18 37 32 27 19 29 33 20 50 39 42 54 53 55 19 18 12 13 20 33 27 32 Illustration 6 2 Test Plugs 14 22 Operation Mode Option Function Select 2 Initialisation to reset all parameter values to default settings except for 15 03 Power Up s 15 04 Over Temp s and 15 05 Over Volt s The frequency con...

Page 61: ...g Hours This parameter cannot be selected via the serial port RS 485 Select 0 Do not reset if no reset of the Running Hours counter is desired 6 9 2 15 2 Historic Log View up to 50 logged data items via the array parameters in this parameter group For all parameters in the group 0 is the most recent data and 49 the oldest data Data is logged every time an event occurs Events in this context are de...

Page 62: ...internal fault 15 32 Fault Log Time Array 10 0 0 2147483647 s View the time when the logged event occurred Time is measured in seconds from frequency converter start up 6 9 4 15 4 Drive Identification Parameters containing read only information about the hardware and software configuration of the AFE 15 40 AFE Type Option Function View the AFEtype The read out is identical to the FC 300 Series pow...

Page 63: ...mber 6 9 5 15 9 Parameter Info 15 92 Defined Parameters Array 1000 0 0 9999 View a list of all defined parameters in the AFE The list ends with 0 15 93 Modified Parameters Array 1000 Range Function 0 0 9999 View a list of the parameters that have been changed from their default setting The list ends with 0 Changes may not be visible until up to 30 s after implementation 15 99 Parameter Metadata Ar...

Page 64: ...nction 0 0V 0 0 6000 0V Shows the AFE output voltage when the AFE is running 16 43 Frequency Range Function 0 0 Hz 0 0 6500 0 Hz Returns the actual AFE frequency when the AFE is running 16 44 Power kW Range Function 0 00 kW 0 00 1000 00 kW Returns the calculated AFE power on basis of the actual voltage and current 16 45 Power hp Range Function 0 00 hp 0 00 1000 00 hp Returns the calculated AFE pow...

Page 65: ... FC Port CTW 1 Range Function 0 0 65535 View the 2 byte control word CTW received from the bus master Interpretation of the control word depends on the fieldbus option installed and the control word profile selected in 8 10 Control Profile 16 86 FC Port REF 1 Range Function 0 200 200 View the 2 byte status word STW sent to the bus master Interpretation of the status word depends on the fieldbus op...

Page 66: ...s Side Inductance Lm Range Function 0 029 mH 0 000 65 000 mH Set the main side inductance of the LCL filter 40 11 Mains Side Resistance Rm Range Function 0 19 mOhm 0 00 650 00 mOhm Set the main side resistance of the LCL filter 40 12 Converter Side Inductance Lc Range Function 0 100 mH 0 000 65 000 mH Set the converter side inductance of the LCL filter 40 13 Converter Side Resistance Rc Range Func...

Page 67: ...Mode 5 01 Terminal 27 Mode 41 Overload of Digital Output Terminal 29 X 5 00 Digital I O Mode 5 02 Terminal 29 Mode 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 59 Current limit X 62 Output Frequency Limit X 64 Voltage Limit X X 65 Control Board Over temperature X X X 66 Heat sink Temperature Low X 67 Option Configuration has Changed X 68 Safe Stop Alarm trip only 69 Pwr ...

Page 68: ...eserved reserved 8 00000100 256 reserved reserved 9 00000200 512 Inverter Overld A9 reserved Inverter Overld W9 reserved Power limit W253 10 00000400 1024 DC under Volt A8 reserved DC under Volt W8 Regen limit W252 11 00000800 2048 DC over Volt A7 reserved DC over Volt W7 12 00001000 4096 Short Circuit A16 reserved DC Voltage Low W6 reserved 13 00002000 8192 Inrush Fault A33 reserved DC Voltage Hi...

Page 69: ...ore than 100 for too long WARNING ALARM 13 Over Current The peak current limit approx 200 of the rated current is exceeded The warning will last approx 8 12 s then the AFE trips and issues an alarm ALARM 14 Earth fault There is a discharge from the output phases to earth Turn off the AFE and remove the earth fault ALARM 15 Incomplete hardware A fitted option is not handled by the present control b...

Page 70: ... Could not read software version from the power card 2316 Did not receive initial communication from the power card 2324 Power card configuration is determined to the incorrect at power up 2330 Power size information between the power cards does not match 2333 Unsupported power card installed 2335 Unsupported power size 2336 The power card has stopped communicating 2560 2815 A communication proble...

Page 71: ...LARM WARNING is generated after exceeding the timeout period WARNING 73 Safe stop auto restart Safe stopped Note that with automatic restart enabled the AFE may start when the fault is cleared WARNING 77 Reduced power mode This warning indicates that the AFE is operating in reduced power number of power units Emergency Mode All functionality is active but reduced current limits are imposed WARNING...

Page 72: ...r F3 3 right inverter module in frame size F2 or F4 5 rectifier module ALARM 248 Illegal power section configuration This alarm is only for F Frame unit size It is equivalent to Alarm 79 The report value in the alarm log indicates which power module generated the alarm 1 left most inverter module 2 middle inverter module in frame size F2 or F4 2 right inverter module in frame size F1 or F3 3 right...

Page 73: ... Display line 2 large 45 Display Line 3 Large 0 24 45 Disposal instruction 6 Drive Identification 15 4 60 Drive Ordering Number 15 46 60 Duct cooling 9 E Electrical installation 35 37 Environment 14 5 58 F Fan Monitor 14 53 58 Fault Log Time 15 32 60 FC port setting 8 3 55 Fuse 33 Fusing 36 G General setting 8 0 54 General status 16 0 62 General warning 6 Grounding 36 H Heatsink Temp 16 34 62 High...

Page 74: ... Control Word Timeout 8 06 54 Reset mode 14 20 57 RS 485 serial communication 40 Running Hours 15 01 59 S Safety instruction 6 Screened cable 33 Serial communication 40 Start Select 8 53 56 Surroundings 41 T Torque characteristics 38 Trip Reset 14 2 57 V Voltage level 38 W Warnings 65 Wire access 32 Index Operating Instructions 72 Danfoss A S Rev 05 2014 All rights reserved MG33X402 ...

Page 75: ...Index Operating Instructions MG33X402 Danfoss A S Rev 05 2014 All rights reserved 73 ...

Page 76: ...ies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten www danfoss com drives MG33X402 130R0429 MG33X402 ...

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