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9 Commissioning

9.1 Safety Checks before Starting the Commissioning

Before starting the commissioning, read these warnings.

DANGER

SHOCK HAZARD FROM POWER UNIT COMPONENTS

The power unit components are live when the drive is connected to mains. A contact with this voltage can lead to death or
serious injury.

-

Do not touch the components of the power unit when the drive is connected to mains. Before connecting the drive to
mains, make sure that the covers of the drive are closed.

DANGER

SHOCK HAZARD FROM TERMINALS

The motor terminals U, V, W, the brake resistor terminals, or the DC terminals are live when the drive is connected to mains, also
when the motor does not operate. A contact with this voltage can lead to death or serious injury.

-

Do not touch the motor terminals U, V, W, the brake resistor terminals, or the DC terminals when the drive is connected to
mains. Before connecting the drive to mains, make sure that the covers of the drive are closed.

DANGER

SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE

The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from the mains
and the motor has stopped. Also the load side of the drive can generate voltage. A contact with this voltage can lead to death
or serious injury.

-

Before doing electrical work on the drive:
•

Disconnect the drive from the mains and make sure that the motor has stopped.

•

Lock out and tag out the power source to the drive.

•

Make sure that no external source generates unintended voltage during work.

•

Wait 5 minutes before opening the cabinet door or the cover of the AC drive.

•

Use a measuring device to make sure that there is no voltage.

WARNING

SHOCK HAZARD FROM CONTROL TERMINALS

The control terminals can have a dangerous voltage also when the drive is disconnected from mains. A contact with this
voltage can lead to injury.

-

Make sure that there is no voltage in the control terminals before touching the control terminals.

Commissioning

Operating guide | VACON® NXS/NXP Air-cooled

DPD00910G

116 | Danfoss A/S © 

2018.06

Summary of Contents for Vacon NXP Series

Page 1: ...Operating guide VACON NXS NXP Air cooled Wall mounted and Standalone...

Page 2: ......

Page 3: ...MC Classes 22 3 8 Control Panel 23 3 8 1 Introduction to Control Panel 23 3 8 2 Keypad 23 3 8 3 Display 25 3 8 4 Basic Menu Structure 26 4 Receiving the Delivery 28 4 1 Checking the Delivery 28 4 2 St...

Page 4: ...or FR6 48 6 4 4 Get Access and Locate the Terminals for FR7 50 6 4 5 Get Access and Locate the Terminals for FR8 52 6 4 6 Get Access and Locate the Terminals for FR9 54 6 5 Installing the Cables 56 6...

Page 5: ...nu 93 8 5 Using the Active Faults Menu M4 94 8 5 1 Finding the Active Faults Menu 94 8 5 2 Examining the Fault Time Data Record 95 8 5 3 Fault Time Data Record 95 8 6 Using the Fault History Menu M5 9...

Page 6: ...f Dimension Information 125 12 2 2 Wall mounted 126 12 2 3 Flange mounting 130 12 2 4 Standalone 136 12 3 Cable and Fuse Sizes 137 12 3 1 List of Cable and Fuse Size Information 137 12 3 2 Cable and F...

Page 7: ...690 V UL Rating 600 V 152 12 7 7 Power Ratings for Mains Voltage 525 690 V UL Rating 600 V North America 153 12 8 VACON NXP Technical Data 154 12 9 Brake Resistor Ratings 159 12 9 1 Brake Resistor Rat...

Page 8: ...tructions for operation with option boards and other optional equipment Supplementary publications and manuals are available from Danfoss NOTE Download the English and French product manuals with appl...

Page 9: ...office or partner 1 5 Start up Quick Guide Context Do at minimum these procedures during the installation and commissioning If there are problems speak to the local distributor Vacon Ltd is not respo...

Page 10: ...ive select the language of the control panel and the application Accept the selections with the Enter button If the start up wizard is not active obey the instructions a and b A Select the language of...

Page 11: ...ith this voltage can lead to death or serious injury Do not touch the components of the power unit when the drive is connected to mains Before connecting the drive to mains make sure that the covers o...

Page 12: ...ly if the start signal is active unless the pulse control for Start Stop logic is selected If the parameters the applications or the software change the I O functions including the start inputs can ch...

Page 13: ...terminal that is identified with the PE symbol CAUTION CUT HAZARD FROM SHARP EDGES There can be sharp edges in the AC drive that can cause cuts Wear protective gloves when mounting cabling or doing m...

Page 14: ...idential environment this product can cause radio interference Take supplementary mitigation measures NOTICE MAINS CONNECTION DEVICE If the AC drive is used as a part of a machine the machine manufact...

Page 15: ...upplementary mitigation measures can be required Foreseeable misuse Do not use the drive in applications which are non compliant with specified operating conditions and environments Ensure compliance...

Page 16: ...116SC8 Code A The batch ID C The type code E The mains voltage G The protection rating I The order number of the customer B The order number of VACON D The serial number F The nominal output current...

Page 17: ...ith the category C1 of standard IEC EN 61800 3 A1 1st environment and nominal voltage less than 1000 V H complies with the category C2 of standard IEC EN 61800 3 A1 fixed installations and nominal vol...

Page 18: ...oards FR9 IP00 FR10 X separate IP00 control box standard boards FR9 IP00 Y separate IP00 control box coated boards FR9 IP00 A1A2C30000 The option boards 2 characters for each slot 00 the slot is not u...

Page 19: ...drive from the table In the example NXP00035 A2H1SSS A1A2C30000 DNOT the code for nominal current is 0003 and the code for nominal mains voltage is 5 Table 3 Enclosure Sizes Nominal mains voltage Nomi...

Page 20: ...00 V 0003 FR4 0004 0005 0007 0009 0012 0016 FR5 0022 0031 0038 FR6 0045 0061 0072 FR7 0087 0105 0140 FR8 0168 0205 0261 FR9 0300 0385 FR10 0460 0520 0590 FR11 0650 0730 Product Overview Operating guid...

Page 21: ...5 0261 FR10 0325 0385 0416 0460 FR11 0502 0590 3 6 Available Protection Ratings Table 4 Available Protection Ratings Mains voltage Enclosure size IP21 UL Type 1 IP54 UL Type 12 208 240 V FR4 FR9 x x 3...

Page 22: ...y the conducted emissions are in the requirements of category C1 380 500 V FR4 to FR6 IP54 UL Type 12 C2 H Includes AC drives in fixed installations These AC drives have the nominal voltage of less th...

Page 23: ...tary mitigation measures In IP00 3 8 Control Panel 3 8 1 Introduction to Control Panel The control panel is the interface between the AC drive and the user Use the control panel to control the speed o...

Page 24: ...er value K The reset button Use it to reset a fault B The run LED is on when the drive operates The LED blinks when the Stop button is pushed and the drive ramps down D The Start button When the keypa...

Page 25: ...r value K The reset button Use it to reset a fault B The run LED is on when the drive operates The LED blinks when the Stop button is pushed and the drive ramps down D The START button When the keypad...

Page 26: ...als is the active control mode J The fieldbus is the active control mode L The description line The line shows the description of the menu value or fault Illustration 4 Display Indications The drive s...

Page 27: ...n S6 3 Copy parameters S6 4 Compare param S6 5 Security S6 6 Keypad settings S6 7 Hardware settings S6 8 System information S6 9 Power monitor S6 11 Power multi monitor V1 9 Unit temperature V1 10 Mot...

Page 28: ...4 1 Checking the Delivery Context Before a VACON AC drive is sent to the customer the manufacturer makes many tests on the drive Receiving the Delivery Operating guide VACON NXS NXP Air cooled DPD0091...

Page 29: ...e accessories are part of the electrical installation The contents of the accessories bag is different for different enclosure sizes and protection ratings FR4 FR6 1 2 3 4 5 6 7 8 e30bf975 10 1 The gr...

Page 30: ...nstructions in 10 2 Reforming the Capacitors We do not recommend a long storage time 4 3 Lifting the Product Context Speak to the factory or the local distributor to get information on how to lift the...

Page 31: ...C D E Date Date Date Illustration 8 The Product Modified Label Procedure 1 Attach the label on the side of the AC drive to know where to find it 2 If changes are made in the AC drive write the change...

Page 32: ...5 1 2 High Altitude Installation The density of air decreases when the altitude increases and the pressure decreases When the air density decreases the thermal capacity decreases that is less air remo...

Page 33: ...moves air and decreases the temperature of the drive Make sure that there is sufficiently free space around the drive Make sure that the temperature of the cooling air does not go above the maximum a...

Page 34: ...w the drive Illustration 10 Installation Space Table 6 Minimum Clearances around the AC Drive in mm in inch Drive type A B C D 0003 2 0012 2 0003 5 0012 5 20 0 79 20 0 79 100 3 94 50 1 97 0017 2 0031...

Page 35: ...the drive is 150 mm 5 91 inch The minimum clearance to change the fan Table 7 Necessary Quantity of Cooling Air Drive type The quantity of cooling air m3 h The quantity of cooling air CFM 0003 2 0012...

Page 36: ...ve in mm in inch Drive type A B C 0385 5 0730 5 0261 6 0590 6 20 0 79 200 7 87 800 31 50 Table 9 Necessary Quantity of Cooling Air Drive type The quantity of cooling air m3 h The quantity of cooling a...

Page 37: ...nformation 3 Make sure that there is sufficiently free space around the AC drive for cooling see 5 2 2 Cooling of FR4 to FR9 Some free space is also necessary for maintenance 4 Attach the AC drive wit...

Page 38: ...put current of the drive Find the nominal output current on the nameplate We recommend selecting the cables and the fuses to agree with the output current because the input current of the AC drive is...

Page 39: ...al regulations cable installation conditions and cable specification The dimensions of the cables must comply with the requirements of the standard IEC60364 5 52 The cables must be PVC isolated The ma...

Page 40: ...rer The manufacturer can also recommend some aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges 6 1 6 Principle of the Power Unit Topology The principles for mains and motor connections of th...

Page 41: ...motor end Table 10 Recommendations for Cables Cable type Category C1 and C2 1 Category C3 2 Category C4 2 No EMC protection 2 Motor ca ble A symmetrical power cable with a compact low im pedance shie...

Page 42: ...d with the drive types FR4 to FR9 with a rating of 3 300 A with a 208 240 V mains and 261 730 A with a 380 500 V mains In these conditions change the EMC protection level to C4 See the instructions in...

Page 43: ...se conductors If this is not so the cross sectional area of the protective earthing conductor must be determined in a manner that produces a conductance equivalent to that which results from the appli...

Page 44: ...D not providing the intended protection and therefore can result in death or serious injury Use a type B RCD or RCM device on the mains side of the drive 6 4 Get Access and Locate the Terminals 6 4 1...

Page 45: ...0bg082 10 2 Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating guide VACON NXS NXP...

Page 46: ...ounding terminals Illustration 15 FR4 Terminals 6 4 2 Get Access and Locate the Terminals for FR5 Context Follow these instructions to open the AC drive for installing the cables for example Electrica...

Page 47: ...0bg083 10 2 Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating guide VACON NXS NXP...

Page 48: ...erminals Illustration 16 FR5 Terminals 6 4 3 Get Access and Locate the Terminals for FR6 Context Follow these instructions to open the AC drive for installing the cables for example Electrical Install...

Page 49: ...0bg083 10 2 Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating guide VACON NXS NXP...

Page 50: ...erminals Illustration 17 FR6 Terminals 6 4 4 Get Access and Locate the Terminals for FR7 Context Follow these instructions to open the AC drive for installing the cables for example Electrical Install...

Page 51: ...0bg083 10 2 Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating guide VACON NXS NXP...

Page 52: ...Grounding terminals Illustration 18 FR7 Terminals 6 4 5 Get Access and Locate the Terminals for FR8 Context Follow these instructions to open the AC drive for installing the cables for example Electri...

Page 53: ...Open the power unit cover e30bg032 10 3 Find the DC terminals and Brake resistor terminals on top of the AC drive B B R R e30bg076 10 4 Locate the terminals Electrical Installation Operating guide VA...

Page 54: ...inals Illustration 19 FR8 Terminals 6 4 6 Get Access and Locate the Terminals for FR9 Context Follow these instructions to open the AC drive for installing the cables for example Electrical Installati...

Page 55: ...er e30bg075 10 2 Find the DC terminals and Brake resistor terminals on top of the AC drive B B R R e30bg076 10 3 Locate the terminals Electrical Installation Operating guide VACON NXS NXP Air cooled D...

Page 56: ...tioning of the cables according to instructions in 6 5 1 Additional Instructions for Cable Installation 2 Follow the installation instructions of the correct enclosure size To check the enclosure size...

Page 57: ...ured motor current compared to the actual motor current Think this when setting up the motor stall protection functions If the cable insulation checks are necessary see 9 3 Measuring the Cable and Mot...

Page 58: ...the grommet in types where this is necessary 3 Put the cables the mains cable the motor cable and the optional brake cable in the openings of the cable entry plate Use the cable entry plate delivered...

Page 59: ...clamps and the screws delivered in the accessories bag 6 Make sure to connect the grounding conductor to the motor and the terminals that are identified with the grounding symbol For FR4 and FR5 Two...

Page 60: ...comply with the UL regulations in cable installation see 6 1 2 UL Standards on Cabling If it is necessary to connect an external brake resistor see VACON Brake Resistor Manual See also 8 7 8 2 Settin...

Page 61: ...the grommet in types where this is necessary 3 Put the cables the mains cable the motor cable and the optional brake cable in the openings of the cable entry plate Use the cable entry plate delivered...

Page 62: ...he terminals that are identified with the grounding symbol If a double grounding is necessary use the grounding terminal below the drive Use an M5 screw and tighten it to 2 0 Nm or 17 7 lb in e30bg093...

Page 63: ...le cover 6 5 4 Installing the Cables FR8 Context Follow these instructions to install the cables and cable accessories For information on how to comply with the UL regulations in cable installations s...

Page 64: ...installation the contents of the accessories bag is needed see 4 1 Checking the Delivery Open the covers according to instructions in 6 4 5 Get Access and Locate the Terminals for FR8 Electrical Inst...

Page 65: ...ng torques in 12 6 Tightening Torques of the Terminals Connect the phase conductors of the mains cable and of the motor cable into the correct terminals If a brake resistor cable is used connect its c...

Page 66: ...h the UL regulations in cable installations see 6 1 2 UL Standards on Cabling If it is necessary to connect an external brake resistor see VACON Brake Resistor Manual See also 8 7 8 2 Setting the Inte...

Page 67: ...and the cable must be tight Pull the first bit of the cable out of the grommet until it stays straight If this is not possible make the connection tight with some insulation tape or a cable tie e30bg...

Page 68: ...the EMC protection level C2 it is necessary to change it to C4 To do this remove the EMC jumpers For equivalents of EMC levels in VACON AC drives see 3 4 Description of the Type Code WARNING SHOCK HAZ...

Page 69: ...Prerequisites Open the cover of the AC drive and remove the cable cover as instructed in 6 4 1 Get Access and Locate the Terminals for FR4 6 4 2 Get Access and Locate the Terminals for FR5 or 6 4 3 G...

Page 70: ...ocedure 1 Remove the EMC screw s FR4 e30bg094 10 Illustration 26 FR4 FR5 e30bg095 10 Illustration 27 FR5 Electrical Installation Operating guide VACON NXS NXP Air cooled DPD00910G 70 Danfoss A S 2018...

Page 71: ...is a sticker next to the terminals to remind to remove the jumper X10 1 if the AC drive requires this If there is no sticker move to step 4 e30bg472 10 3 Remove the jumper X10 1 Electrical Installatio...

Page 72: ...uct Modified Label If the label is not yet attached attach it on the drive near the nameplate 6 6 2 Installing the AC Drive in an IT System FR7 Context Use these instructions to change the EMC protect...

Page 73: ...unit cover of the AC drive e30bg097 10 2 Remove the EMC screws e30bg098 10 3 Remove the screw and replace with a plastic screw M4 Electrical Installation Operating guide VACON NXS NXP Air cooled DPD00...

Page 74: ...0bg099 10 4 Cut the leads of the 3 capacitors e30gb100 10 5 Remove the screw and the capacitor assembly Electrical Installation Operating guide VACON NXS NXP Air cooled DPD00910G 74 Danfoss A S 2018 0...

Page 75: ...g the Product Modified Label If the label is not yet attached attach it on the drive near the nameplate NOTICE Only an authorized VACON service person can change the EMC level of FR7 back to C2 6 6 3...

Page 76: ...ard has 6 or 7 The standard connections of the control unit and the descriptions of signals are shown in 7 3 2 Control Terminals on OPTA1 For instructions on how to install the control unit that is no...

Page 77: ...is not isolated from the chassis ground protective earth In the installation consider the potential differences between the grounding points We recommend using galvanic isolation in the I O and 24 V c...

Page 78: ...ommon B for DIN4 DIN6 Analogue signal output Analogue output common Control voltage output I O ground AO1 Selection V mA with jumper block X1 0 10 V Ri 200 k 10V 10V Joystick ctrl sel with jumper 0 20...

Page 79: ...A Maximum 150 mA C Maximum 250 mA B 24 V out Illustration 32 Maximum Loads on 24 V EXT 24 V Output 7 3 2 1 Digital Input Signal Inversions The active signal level is different when the common inputs C...

Page 80: ...o make them better agree with local requirements To do this change some positions for the jumpers on the OPTA1 board The positions of the jumpers set the signal type of analog and digital inputs Chang...

Page 81: ...0 10V A B C D AI1 mode Voltage input 0 10V differential AI2 mode Voltage input 0 10V differential A B C D AI1 mode Voltage input 0 10V AI2 mode Voltage input 10 10V A B C D Jumper block X3 CMA and CM...

Page 82: ...apacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA 21 OPTA3 22 23 25 26 28 RO1 1 RO1...

Page 83: ...ual 7 5 Galvanic Isolation Barriers The control connections are isolated from mains The GND terminals are permanently connected to I O ground See illustration 39 The digital inputs on the I O board ar...

Page 84: ...er unit Digital input group A Digital input group B Analogue input Digital input 24V AI2 AI2 AO2 DO1 AO1 DIN3 CMA DIN1 DIN6 CMB DIN4 RO1 2 RO1 3 RI1 1 RO2 2 RO2 3 TI1 TI1 RO2 1 Illustration 39 Galvani...

Page 85: ...e display also shows the name of the group or item in the current location READY RUN Keypad A B C e30bf980 10 Monitor V1 V1 A The location on the menu C The number of items that are available or the i...

Page 86: ...UN Monitor Keypad V1 V14 2 To go to the Monitoring menu from the main menu push the Menu button Right 3 To scroll through the menu push the Browser buttons Up and Down 8 2 1 Monitored Values The monit...

Page 87: ...f the nominal temperature See VACON All in One Application Manual V1 11 Analog input 1 V mA 13 AI1 1 V1 12 Analog input 2 V mA 14 AI2 1 V1 13 DIN 1 2 3 15 Shows the status of the digital inputs 1 3 V1...

Page 88: ...als 4 Use the Browser buttons Up and Down to find the parameter P to edit To move directly from the last parameter of a parameter group to the first parameter of that group push the Browser button Up...

Page 89: ...value with the Browser buttons Up and Down 4 To accept the change push the enter button or ignore the change with menu button Left If the enter button is pushed the value stops to blink and the new v...

Page 90: ...he enter button To ignore the change push Menu button Left many times until the view goes back to the parameter list If the enter button is pushed the value stops to blink and the new value shows in t...

Page 91: ...place 1 3 1 125 The control mode 1 I 0 terminal 2 Keypad control panel 3 Fieldbus R3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 123 0 Forward 1 Reverse P3 3 Direction on keypad 0 1 0 P3 4 Stop button 0...

Page 92: ...rocedure 1 In the Keypad control menu M3 find the Keypad reference with Menu buttons Up and Down 2 To go to the edit mode push the Menu button Right The frequency reference value starts to blink 3 Set...

Page 93: ...election with the enter button When the Stop motor function is not active the Stop button stops the motor only when the keypad is the control mode 8 4 7 Special Functions in Keypad Control Menu 8 4 7...

Page 94: ...ive control mode and the start button is pushed an error message Keypad Control NOT ACTIVE shows 8 5 Using the Active Faults Menu M4 8 5 1 Finding the Active Faults Menu Context The Active faults menu...

Page 95: ...e Fault Time Data Record Context This menu shows some important data that was valid at the time of the fault This helps to find the cause of the fault Procedure 1 Find the fault in Active faults menu...

Page 96: ...ed 1 T 14 Subcode T 15 Module T 16 Submodule 1 Tells if the drive was at zero speed 0 01 Hz when the fault showed 8 6 Using the Fault History Menu M5 8 6 1 Fault History Menu M5 There is a maximum num...

Page 97: ...of the AC drive These are for example application selection parameter sets and information about the hardware and software The number of submenus and subpages shows as the symbol S or P on the value...

Page 98: ...2 Load factory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter back up Yes Yes No S6 4 Co...

Page 99: ...7 3 HMI acknowledg timeout 200 5000 ms 200 P6 7 4 HMI number of retries 1 10 5 P6 7 5 Sine filter Connected Not connected Connected S6 8 System information S6 8 1 Total counters C6 8 1 1 MWh counter...

Page 100: ...language packages Procedure 1 In the System menu M6 find the Language selection page S6 1 with the Browser buttons 2 To go to the edit mode push the Menu button Right The name of the language starts...

Page 101: ...the internal memory of the AC drive Stop the AC drive before copying or downloading parameters 8 7 5 1 Saving Parameter Sets Parameter Sets S6 3 1 Context Use this function to get the factory default...

Page 102: ...ameters S6 3 subpage find the Down from keypad page S6 3 3 2 Push the Menu button Right 3 To go to the edit mode push the Menu button Right 4 Use the Browser buttons to select 1 of these 3 options All...

Page 103: ...e 1 In the Copy parameters S6 3 subpage find the Comparing parameters submenu with the Browser buttons 2 Push the Menu button Right The actual parameter values are first compared to those of the custo...

Page 104: ...ity submenu from the System menu push the Menu button Right 8 7 6 2 Passwords To prevent unauthorized changes in the application selection use the Password function S6 5 1 By default the password is n...

Page 105: ...e P6 6 3 see 8 7 7 4 Setting the Timeout Time 8 7 6 4 Entering a Password Context In a password protected submenu the display shows Password Use these instructions to enter the password Procedure 1 Wh...

Page 106: ...on Scrolling for options Browser buttons Up and Down Changing a value Browser buttons Up and Down 8 7 6 8 Activating Deactivating the Start up Wizard Context Use these instructions to activate or deac...

Page 107: ...buttons 8 7 7 2 Changing the Default Page Context Use the Default page to set the location page to which the display automatically moves after the Timeout time or after the panel is set on For more i...

Page 108: ...e Browser buttons 4 To accept the change push the enter button 8 7 7 5 Contrast Adjustment P6 6 4 If the display is not clear adjust its contrast with the same procedure as the one for the timeout tim...

Page 109: ...the Menu button Right 3 To change the internal brake resistor status use the Browser buttons 4 To accept the change push the enter button 8 7 8 3 Fan Control Use this function to control the cooling...

Page 110: ...nnection and the messages are transferred with a delay set the values for parameter 6 7 3 to agree these delays For instructions see 8 7 8 6 Changing the HMI Acknowledge Timeout Example For example if...

Page 111: ...to Connected to put it into operation 8 7 8 9 Pre charge Mode P6 7 6 For an FI9 or a larger inverter unit select Ext ChSwitch to control an external charge switch 8 7 9 System Info 8 7 9 1 Finding the...

Page 112: ...as operated for 7 hours 5 minutes and 16 s 8 7 9 4 Resetting the Trip Counters Context Use these instructions to reset the trip counters Procedure 1 In the System info submenu find the Trip counters p...

Page 113: ...AC drive 4 To go to the Information pages use the Menu button Right 5 To see the different pages use the Browser buttons 8 7 9 8 Hardware S6 8 5 The Hardware information page includes information on...

Page 114: ...ners Speak to the factory to get instructions if it is necessary 8 8 Using the Expander Board Menu 8 8 1 Expander Board Menu The Expander board menu that is the menu for option board information allow...

Page 115: ...see the information on the option board push the Menu button Right For instructions on how to examine the connected option boards see 8 8 2 Examining the Connected Option Boards 3 To scroll to the Pa...

Page 116: ...e covers of the drive are closed DANGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from...

Page 117: ...drive is hot and can cause fire on the surface it is installed on Do not install the AC drive FR6 on a surface that is not fireproof 9 2 Commissioning the AC Drive Context Follow these instructions t...

Page 118: ...gital input is connected to ground of the control terminal 11 Do a check of the quality and quantity of the cooling air For further information on cooling requirements see 5 2 1 General Cooling Requir...

Page 119: ...onductors 2 and 3 3 Measure the insulation resistance between each phase conductor and the grounding conductor 4 The insulation resistance must be 1 M at the ambient temperature of 20 C 68 F 9 3 3 Ins...

Page 120: ...r nameplate Set these parameters at a minimum Motor nominal voltage Motor nominal frequency Motor nominal speed Motor nominal current Motor cos phi 4 Set the maximum frequency reference that is the ma...

Page 121: ...each test before doing it Make sure that the other workers near know about the tests Procedure 1 Make sure that all Start Stop switches are in Stop positions 2 Turn the mains switch ON 3 Check the rot...

Page 122: ...n the internal IP54 UL Type 12 fan the cabinet cooling fan filter 5 10 years Change the DC bus capacitors if the DC voltage ripple is high 10 2 Reforming the Capacitors Context After a long storage ti...

Page 123: ...ive again find a solution to the problem AR Fault Autore set The type AR fault stops the drive The fault is reset automatically and the drive tries to start the motor again If it cannot the start the...

Page 124: ...ng Service Info File Context Use these instructions to create a service info file in VACON NCDrive PC tool to help to troubleshoot in a fault situation Prerequisites Make sure the VACON NCDrive PC too...

Page 125: ...st of dimension information for different types of NXS NXP AC Drives For Wall mounted AC drives see 12 2 2 1 Dimensions for FR4 FR6 12 2 2 2 Dimensions for FR7 12 2 2 3 Dimensions for FR8 12 2 2 4 Dim...

Page 126: ...C Drive FR4 FR6 Drive type W1 W2 H1 H2 H3 D1 E1 E2 1 E3 E4 2 0004 2 0012 2 0003 5 0012 5 128 5 04 100 3 94 327 12 87 313 12 32 292 11 5 190 7 48 7 0 27 3 x 28 3 3 x 1 11 6 x 28 3 6 x 1 11 0017 2 0031...

Page 127: ...ns for FR7 B C A e30bf999 10 Illustration 45 Dimensions of the VACON NXS NXP AC Drive FR7 Table 21 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR7 Drive type W1 W2 H1 H2 H3 D1 E1 E2 E3 0075...

Page 128: ...rive FR8 Table 22 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR8 Drive type W1 W2 H1 H2 D1 E1 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 291 11 47 255 10 04 758 29 88 732 28 81 344 13 54 9...

Page 129: ...3 362 14 25 340 13 39 285 11 22 Table 24 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR9 part 2 Drive type H1 H2 H3 H4 H5 H6 E1 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 1150 45 28 1 1120 4...

Page 130: ...ive type W1 W2 H1 H2 H3 H4 H5 D1 D2 0004 2 0012 2 0003 5 0012 5 128 5 03 113 4 45 337 13 27 325 12 8 327 12 9 30 1 18 22 0 87 190 7 48 77 3 03 7 0 27 0017 2 0031 2 0016 5 0031 5 144 5 67 120 4 72 434...

Page 131: ...4 to FR6 Drive type W1 W2 W3 H1 H2 H3 H4 0004 2 0012 2 0003 5 0012 5 123 4 84 113 4 45 315 12 40 325 12 8 5 0 20 6 5 0 26 0017 2 0031 2 0016 5 0031 5 135 5 31 120 4 72 410 16 14 420 16 54 5 0 20 6 5 0...

Page 132: ...imensions in mm in inch of the VACON NXS NXP AC Drive with Flange FR7 and FR8 part 1 Drive type W1 W2 W3 W4 D1 D2 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 237 9 33 175 6 89 270 10 63 253 9 96 257 10...

Page 133: ...resistor terminal box 202 5 mm 7 97 in and conduit box 68 mm 2 68 in are not included W1 H1 H2 H2 H3 H4 H5 H6 W3 W2 e30bg006 10 Illustration 51 Dimensions of the Opening and Drive Outline with Flange...

Page 134: ...e 30 Dimensions in mm in inch of the Opening and Drive Outline with Flange FR8 Drive type W1 W2 H1 H2 H3 H4 H5 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 301 11 85 330 12 99 810 31 89 832 32 76 265 10...

Page 135: ...ns of the VACON NXS NXP AC Drive FR9 Table 31 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR9 part 1 Drive type W1 W2 W3 W4 W5 D1 D2 D3 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 530 20 87 5...

Page 136: ...9 10 Illustration 54 Dimensions of the VACON NXS NXP AC Drive FR10 and FR11 Table 33 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR10 and FR11 Drive type W1 W2 W3 H1 H2 H3 H4 D1 0385 5 0520...

Page 137: ...se Sizes for 380 500 V FR10 to FR11 North America 12 3 9 Cable and Fuse Sizes for 525 690 V UL Rating 600 V FR10 to FR11 North America 12 3 2 Cable and Fuse Sizes for 208 240 V and 380 500 V FR4 to FR...

Page 138: ...2 3 120 70 95 185 Cu Al 6 95 0300 2 0300 5 300 315 2 3 120 70 95 185 Cu Al 6 95 1 Uses a correction factor 0 7 12 3 3 Cable and Fuse Sizes for 208 240 V and 380 500 V FR4 to FR9 North America Table 3...

Page 139: ...2 0072 5 90 3 4 AWG 6 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 2 0 AWG 0088 2 0087 5 110 3 2 AWG 6 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 2 0 AWG 0114 2 0105 5 150 3 2 AWG 4 AWG 14 AWG 1 AWG Cu...

Page 140: ...0013 6 10 13 16 3 2 5 2 5 2 5 50 Cu 6 50 Al 2 5 35 0018 6 18 20 3 4 4 2 5 50 Cu 6 50 Al 2 5 35 0022 6 22 25 3 6 6 2 5 50 Cu 6 50 Al 2 5 35 0027 6 0034 6 27 34 35 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 FR7...

Page 141: ...027 6 40 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG 0034 6 50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG FR7 0041 6 50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10...

Page 142: ...0Al 41Cu Even Even Odd 0730 5 730 400 6 pcs Cu 4 3 150 70 Al 4 3 185Al 57Cu Even Even Odd 1 Uses a correction factor 0 7 12 3 7 Cable and Fuse Sizes for 380 500 V FR10 to FR11 North America Table 39 C...

Page 143: ...e and Fuse Sizes for VACON NXS NXP Enclo sure size Drive type IL A Fuse gG gL A Mains motor and brake resistor cable 1 mm2 Number of supply cables Number of motor cables FR10 0261 6 261 315 3 pcs Cu 3...

Page 144: ...50 kcmil Al 1 0 AWG Cu Even Odd Even Odd 0416 6 500 3 pcs Cu 2 3 300 kcmil 2 0 AWG Al 2 3 350 kcmil Al 1 0 AWG Cu Even Odd Even Odd FR11 0460 6 600 3 pcs Cu 2 3 300 kcmil 2 0 AWG Al 2 3 500 kcmil Al 2...

Page 145: ...240 240 23 28 240 240 FR9 28 295 28 295 28 295 28 295 Table 43 Cable Stripping Lengths in Enclosure size A1 B1 C1 D1 A2 B2 C2 D2 FR4 0 59 1 38 0 39 0 79 0 28 1 97 0 28 1 38 FR5 0 79 1 57 0 39 1 18 0 7...

Page 146: ...ble 44 Tightening Torques of the Mains and Motor Terminals Enclosure size Drive type Tightening torque Nm Tightening torque lb in FR4 0004 2 0012 2 0003 5 0012 5 0 5 0 6 4 5 5 3 FR5 0017 2 0031 2 0016...

Page 147: ...min I t IL 110 Illustration 56 Low Overload The high overload means that if 150 of the continuous current IH is required for 1 minute every 10 minutes the remaining 9 minutes must be approximately 92...

Page 148: ...25 0 4 0 3 0 0025 25 25 27 5 17 5 26 3 35 0 5 5 4 0 0031 31 31 34 1 25 0 37 5 50 0 7 5 5 5 FR6 0048 48 48 52 8 31 0 46 5 62 0 11 0 7 5 0061 61 61 0 67 1 48 0 72 0 96 0 15 0 11 0 FR7 0075 75 75 0 83 0...

Page 149: ...17 17 5 17 5 19 3 12 5 18 8 25 0 5 4 0025 25 25 27 5 17 5 26 3 35 0 7 5 5 0031 31 31 34 1 25 0 37 5 50 0 10 7 5 FR6 0048 48 48 52 8 31 0 46 5 62 0 15 10 0061 61 61 0 67 1 48 0 72 0 96 0 20 15 FR7 0075...

Page 150: ...38 38 42 31 47 62 18 5 15 0045 46 46 49 5 38 57 76 22 18 5 0061 61 61 67 46 69 92 30 22 FR7 0072 72 72 79 61 92 122 37 30 0087 87 87 96 72 108 144 45 37 0105 105 105 116 87 131 174 55 45 FR8 0140 140...

Page 151: ...8 38 38 42 31 47 62 30 25 0045 46 46 49 5 38 57 76 40 30 0061 61 61 67 46 69 92 50 40 FR7 0072 72 72 79 61 92 122 60 50 0087 87 87 96 72 108 144 75 60 0105 105 105 116 87 131 174 90 75 FR8 0140 140 14...

Page 152: ...62 0 82 0 45 0 37 5 FR8 0062 62 0 62 0 68 0 52 0 78 0 104 0 55 0 45 0 0080 80 0 80 0 88 0 62 0 93 0 124 0 75 0 55 0 0100 100 0 100 0 110 0 80 0 120 0 160 0 90 0 75 0 FR9 0125 125 0 125 0 138 0 100 0 1...

Page 153: ...2 0 52 0 57 0 41 0 62 0 82 0 50 40 FR8 0062 62 0 62 0 68 0 52 0 78 0 104 0 60 50 0080 80 0 80 0 88 0 62 0 93 0 124 0 75 60 0100 100 0 100 0 110 0 80 0 120 0 160 0 100 75 FR9 0125 125 0 125 0 138 0 100...

Page 154: ...it current must be 100 kA Motor connection Output voltage 0 Uin Constant output current IL Ambient temperature max 40 C 104 F overload 1 1 x IL 1 min 10 min IH Ambient temperature max 50 C 122 F overl...

Page 155: ...8 240 V 0075 and larger 1 10 kHz Default 3 6 kHz 380 500 V 0072 and larger 1 6 kHz Default 3 6 kHz 525 690 V 1 6 kHz Default 1 5 kHz Frequency reference Analog input Panel reference Resolution 0 1 NXP...

Page 156: ...ach 100 m 328 ft above 1000 m 3281 ft Maximum altitudes FR4 8 208 240 V 3000 m 9843 ft TN TT and IT systems FR9 11 208 240 V 4000 m 13123 ft TN TT and IT systems 208 240 V 3000 m 9843 ft corner ground...

Page 157: ...s with IEC EN 61800 3 A1 1st and 2nd environment Emissions Depend on EMC level See table 2 Noise level Average noise level cooling fan in dB A The sound pressure depends on the cooling fan speed which...

Page 158: ...s 1200 V DC Undervoltage trip limit Mains voltage 240 V 183 V DC Mains voltage 500 V 333 V DC Mains voltage 690 V 461 V DC Ground fault protection If there is an ground fault in the motor or motor cab...

Page 159: ...40 V Table 52 Brake Resistor Ratings for VACON NXS NXSP AC drives Mains Voltage 208 240 V 50 60 Hz 3 Enclosure size Drive type The minimum brake resistance Brake power 405 V DC kW 1 FR4 0003 30 0 55 0...

Page 160: ...7 63 4 0 0009 63 5 5 0012 63 7 5 FR5 0016 63 11 0 0022 63 11 3 0031 42 17 0 FR6 0038 19 22 0 0045 19 30 0 0061 14 37 0 FR7 0072 6 5 45 0 0087 6 5 55 0 0105 6 5 75 0 FR8 0140 3 3 90 0 0168 3 3 110 0 02...

Page 161: ...7 100 5 5 0010 100 7 5 0013 100 11 0 0018 30 15 0 0022 30 18 5 0027 30 22 0 0034 30 30 0 FR7 0041 18 37 5 0052 18 45 0 FR8 0062 9 55 0 0080 9 75 0 0100 9 90 0 FR9 0125 6 7 110 0 0144 6 7 132 0 0170 6...

Page 162: ...vervoltage controller Do a check of the input voltage S2 Over voltage control su pervision 3 1 Earth fault The measurement of current tells that the sum of the motor phase current is not zero an insul...

Page 163: ...DC link too low during run The DC link voltage is lower than the limits too low a supply voltage AC drive internal fault a defective input fuse the external charge switch is not closed If there is a t...

Page 164: ...o a check of the ambient temperature Make sure that the switching frequency is not too high in relation to the ambient tem perature and the motor load 15 1 Motor stalled The motor stalled Do a check o...

Page 165: ...t acknowledged Make sure that there is another device on the bus with the same configuration 35 Application Problem in application software Ask instructions from the local distributor For an applicati...

Page 166: ...Device changed dif ferent type Option board or power unit changed New device of different type or differ ent power rating Reset Set the option board parameters again if op tion board was changed If po...

Page 167: ...control signal Do a check of the mechanical brake state and connections 59 Follower com munication SystemBus or CAN communication is broken between Master and Follower Do a check of the option board p...

Page 168: ...r Follower function this fault code is given if one or more follower drives trip to fault 1 It is possible to set different responses in the application for these faults See parameter group Protection...

Page 169: ...12 11 EU Declaration of Conformity e30bg071 10 Illustration 58 EU Declaration of Conformity Specifications Operating guide VACON NXS NXP Air cooled DPD00910G 169 Danfoss A S 2018 06...

Page 170: ...36 Copy parameters 101 Copying frequency reference set 94 Corner grounded network 42 Covers tightening torques 146 D Debug menu 114 Default page 107 Digital input signal inversion 79 Dimensions flang...

Page 171: ...on 15 Motor status 15 Multimonitoring items 106 O Option boards 76 83 113 114 Overload capability 147 P Package label 15 Parameter lock 105 Parameter menu 87 Parameter set saving 101 Parameter compari...

Page 172: ...R7 50 Terminals FR8 52 Terminals FR9 54 Terminals tightening torques 146 Timeout time 108 Total counters 111 Trip counters 112 Type code 16 U UL certification 8 UL requirements cables 39 Up to keypad...

Page 173: ...Operating guide VACON NXS NXP Air cooled DPD00910G 173 Danfoss A S 2018 06...

Page 174: ...provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfo...

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