Danfoss InLine User Manual Download

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MAKING MODERN LIVING POSSIBLE

Product Description . . . . . . . . . . . . . . . . . . 2

Technical information / speciﬁcations . . . . . . . . . 3

Design . . . . . . . . . . . . . . . . . . . . . . . . 4

Dimensions . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . 5

Adjustment . . . . . . . . . . . . . . . . . . . . . . 6

Applications . . . . . . . . . . . . . . . . . . . . . 7

Panel variants - left . . . . . . . . . . . . . . . . . . 8

Panel variants - right . . . . . . . . . . . . . . . . . 9

Panel conﬁguration I . . . . . . . . . . . . . . . . .10

Panel conﬁguration II . . . . . . . . . . . . . . . . .11

Heat output I . . . . . . . . . . . . . . . . . . . . .12

Heat output II . . . . . . . . . . . . . . . . . . . . .13

Heat output III . . . . . . . . . . . . . . . . . . . .14

Convec Comfort Panels

InLine product programme

Table of corrections - noise level . . . . . . . . . . . .15

Calculation of pressure loss . . . . . . . . . . . . . .16

Controls . . . . . . . . . . . . . . . . . . . . . . .17

Systems with CHR room thermostat . . . . . . . . . .18

Systems with BMS control . . . . . . . . . . . . . . .19

Information - CHR room thermostat . . . . . . . . . .20

Adjustment of the CHR room thermostat . . . . . . . .21

Information - CHM motor control . . . . . . . . . . .22

Information - TDM power supply . . . . . . . . . . . .23

Power consumption . . . . . . . . . . . . . . . . . .24

Ordering InLine Comfort Panels . . . . . . . . . . . .25

Accessories . . . . . . . . . . . . . . . . . . . . . .26

Notes . . . . . . . . . . . . . . . . . . . . . . . . .27

Placing orders . . . . . . . . . . . . . . . . . . . .28

Summary of Contents for InLine

Page 1: ... Heat output II 13 Heat output III 14 Convec Comfort Panels InLine product programme Table of corrections noise level 15 Calculation of pressure loss 16 Controls 17 Systems with CHR room thermostat 18 Systems with BMS control 19 Information CHR room thermostat 20 Adjustment of the CHR room thermostat 21 Information CHM motor control 22 Information TDM power supply 23 Power consumption 24 Ordering ...

Page 2: ...panels operate at the same average temperature diﬀerence along the entire length of the panel the heating eﬀect will be uniform over the panel s entire length Product Description Dimensions The cross section of a InLine panel is 81 x 81 mm Panels can be supplied in lengths of up to 3500 mm tole rance 2 mm Several panels can be built together creating a up to 15 m long panel Controls Room temperatu...

Page 3: ...rt panels can be used in a heating system with a maximum water temperature of 85 C and a 10 bar operational static pressure test pressure 1 3 x operational pressure Test Convec comfort panels has been tested by the Danish Insti tute of Technology according to DS EN 442 Installation Installation instructions are given on pages 5 and 6 More detailed information is supplied in the installation guide ...

Page 4: ... Finned pipe return copper 3 Sliding bush 4 Pipe holder aluminium 5 Hinge clip steel 6 Motor 7 Impeller coupling plastic 8 Fan aluminium 9 Bearing block aluminium brass 10 Installation proﬁle aluminium 11 Panel end aluminium 4 VD YC D2 02 Danfoss 01 2006 CONVEC ...

Page 5: ...e The panel can be opened to both sides Installation Connection bracket A connection bracket is used to connect to the pipe work system to prevent transmission of any expansions from the system onto the panel The connection bracket can be installed early in the construction period which allows the system pipe work to be completed at an early stage Installing the panel The InLine installation proﬁl...

Page 6: ...comes with the panel Opening the front proﬁle The front proﬁle can easily be opened using a Convec opening tool 088H4820 which by applying a light pressure releases the front proﬁle form the installation proﬁle Deﬁning the connection side of the panel In order to deﬁne the left and right connection side of an InLine panel it is necessary to look at the panel from the Fan side of the panel Left Rig...

Page 7: ...tential for intermediary pipe work The same panel string can be used for several rooms as the panel output is controlled by fan speed rather than ﬂow InLine panels can also be used in a one pipe system However this will create a diﬀerent output from each individual panel Contact Danfoss for further information regarding one pipe systems Two pipe system One pipe system ...

Page 8: ...Connection panel C Kv C panel with connection to system pipework and nip ples for direct panel extension with other panels 1 4 Extension panel E Kv E panel for use with direct connection to two panels incl ﬂexible hoses and nipples 1 4 Return panels R RT Kv R panel Panel for ﬁnishing panel string incl ﬂexible hoses and air vent 1 4 RT panel Panel for ﬁnishing panel string incl ﬂexible hoses air ve...

Page 9: ...d air vent 0 9 Connection panel C Kv C panel with connection to system pipework and nip ples for direct panel extension with other panels 1 4 Extension panel E Kv E panel for use with direct connection to two panels incl ﬂexible hoses and nipples 1 4 Return panels R RT Kv R panel Panel for ﬁnishing panel string incl ﬂexible hoses and air vent 1 4 RT panel Panel for ﬁnishing panel string incl ﬂexib...

Page 10: ...2 metres long This is because the non eﬀective section of the panel is doubled places for connection motor ﬁttings etc Stand alone panel Max 3500 mm Panel extension 2 panels Extensions can be used to extend Convec Climate Panels over the maximum supplied length of 3500 mm This is achieved by connecting panels directly together The recommended maximum length of panel extension is 15 m However press...

Page 11: ...ct panels of the same string by using intermediary tubing in series Series connection allows you to successfully run one string through several rooms Series connection Max 3500 mm Max 3500 mm Series connection using ﬁnishing panels Connection panel Finishing panel Max 3500 mm Max 3500 mm Max 7000 mm Can be connected to a new series connection panel new panel extension stand alone panel ...

Page 12: ... 2 60 2 79 m 552 W 96 l h 2 80 2 99 m 617 W 108 l h 3 00 3 19 m 683 W 119 l h 3 20 3 39 m 749 W 131 l h 3 40 3 50 m 815 W 142 l h Temperature set 60 50 20 C Fan speed 1500 RPM Panel length Heat output Flow 1 00 1 19 m 83 W 7 l h 1 20 1 39 m 153 W 13 l h 1 40 1 59 m 226 W 20 l h 1 60 1 79 m 301 W 26 l h 1 80 1 99 m 377 W 33 l h 2 00 2 19 m 453 W 40 l h 2 20 2 39 m 530 W 46 l h 2 40 2 59 m 605 W 53 ...

Page 13: ... 79 m 556 W 16 l h 2 80 2 99 m 633 W 19 l h 3 00 3 19 m 709 W 21 l h 3 20 3 39 m 787 W 23 l h 3 40 3 50 m 864 W 25 l h Temperature set 75 65 20 C Fan speed 1500 RPM Panel length Heat output Flow 1 00 1 19 m 140 W 12 l h 1 20 1 39 m 243 W 21 l h 1 40 1 59 m 349 W 31 l h 1 60 1 79 m 457 W 40 l h 1 80 1 99 m 564 W 50 l h 2 00 2 19 m 670 W 59 l h 2 20 2 39 m 775 W 68 l h 2 40 2 59 m 878 W 78 l h 2 60 ...

Page 14: ... 2 60 2 79 m 732 W 32 l h 2 80 2 99 m 821 W 36 l h 3 00 3 19 m 910 W 40 l h 3 20 3 39 m 1 000 W 44 l h 3 40 3 50 m 1 089 W 48 l h Temperature set 65 45 20 C Fan speed 1500 RPM Panel length Heat output Flow 1 00 1 19 m 49 W 2 l h 1 20 1 39 m 108 W 5 l h 1 40 1 59 m 174 W 8 l h 1 60 1 79 m 245 W 11 l h 1 80 1 99 m 319 W 14 l h 2 00 2 19 m 394 W 17 l h 2 20 2 39 m 470 W 21 l h 2 40 2 59 m 548 W 24 l ...

Page 15: ...s heat eﬀect However the motor power consumption and the noise level will rise and it must therefore be ensured that the maximum power consumption is not exceeded see diagram page 24 and hence the power supply is not overloaded Example An InLine panel of 3 0 metres provides at a ﬂow of 21 l h fan speed at 1500 rpm and a temperature set of 70 40 20 an eﬀect of 709 W To increase the eﬀect to 900 W w...

Page 16: ... where q ﬂow in m3 h Pressure loss in this example is therefore Δp 0 086 0 9 2 0 01 bar Example Panels in series Panel variant C 3500 mm Panel variant E 2500 mm Panel variant RT 3500 mm 50 C 60 C Eﬀect 983 W Flow 86 l h Kv value 1 4 605 W 53 l h 1 4 983 W 86 l h 0 9 Information on eﬀect and ﬂow can be found in the table page 12 Kv values for each panel variant can be found on pages 8 9 Total eﬀect...

Page 17: ...ostat thepanelandthermostat areconnectedwitha4 leadcable Ifmorepanelsareaddedto thesamethermostat theyareconnectedwitha2 leadcable When a 0 10 V CTS signal is used to control the panels 0 is connected directly into the panel PLEASE NOTE 0 will be shared jointly when using several power supplies CONVEC VD YC D2 02 Danfoss 01 2006 17 0 10 V BMS signal TDM power supply CHR room thermostat TDM power s...

Page 18: ... HV HV CV CV 24 Vdc max 1 1A 18 VD YC D2 02 Danfoss 01 2006 CONVEC System with CHR room thermostat The heating system shown is a 2 pipe system with ﬂow and return pipes CHR room thermostat sends a 0 10 V control signal to the panel A CHR can control up to 10 Convec panels in the same room A Convec panel can be supplied with a valve to control ﬂow through the panel PLEASE NOTE CHR room thermostats ...

Page 19: ... on page 15 The relation between the 0 10 V signal to the CHM motor control and the actual rpm is linear as shown in the graph As the panels reacts very quickly a P band as small as 0 5K can be used Fan speed rpm A Convec panel can be controlled directly from a BMS system by a 0 10 V signal Control of min and max fan speed is performed by the BMS system However the CHM motor control will continue ...

Page 20: ... to a room will turn oﬀ when switching oﬀ the thermostat The installation will remain protected against frost Technical information CHR room thermostat Voltage supply 24 Vdc 4V Power consumption 6 mA Temperature adjustment 5 30 C P band 0 5 C Adjustment of the fan motor s max rpm 1 000 2 800 rpm Fan motor rpm in boost function 2 800 rpm Protection class IP20 External temperature 0 50 C Transportat...

Page 21: ...mployed System adjustments are performed on the rear of the CHR room thermostat Max and min temperature can be limited using the metal springs behind the setting disc Factory setting min 5 C max 30 C Min temperature Max temperature Program adjustment 1 2 1 2 1 2 1 2 Heat Not employed Auto CHC control Neutral zone adjustment 5 6 5 6 5 6 5 6 0 5 K 1 0 K 2 0 K 3 0 K Factory setting 2 0 K Not employed...

Page 22: ...supply water to the Convec panel The red LED uses the following signal sequences System ok motor in stop position System ok motor running Motor is not running at the correct rpm speed Motor is in compulsory stop mode due to a blockage etc The motor will attempt to restart after 10 seconds PLEASE NOTE The CHR room thermostat and CHM motor control both have a common 0 Vdc Contact is at 0 on the actu...

Page 23: ...9 m 0 36 A 1 40 1 59 m 0 10 A 2 80 2 99 m 0 39 A 1 60 1 79 m 0 13 A 3 00 3 19 m 0 42 A 1 80 1 99 m 0 17 A 3 20 3 39 m 0 45 A 2 00 2 19 m 0 22 A 3 40 3 50 m 0 49 A 2 20 2 39 m 0 25 A The power consumption for any actuator should be included in the calculation of the total power supply Power consumption for a TWA A thermal actuator mounted in panel variants ST and RT is calculated as 0 25A Example P...

Page 24: ...upon the rpm of the fan and the panel length number of fans in the panel The fan motor must have a maximum load with a total power that does not exceed 10 W This will not cause a problem at a nominal 1500 rpm how ever it should be taken into consideration at high speeds Motor power consumption W Fan speed rpm Panel length m 24 VD YC D2 02 Danfoss 01 2006 CONVEC ...

Page 25: ...turn panel with TWA A thermal actuator ILL InLine series connection panel ILF InLine end panel Connection L Left connection R Right connection EL Empty panel without tubing or power used as a left connection ER Empty panel without tubing or power used as a right connection Panel ID Unique panel description for personal use e g HALL002 or ROOM232 03 Example An InLine stand alone panel with TWA A th...

Page 26: ...ption Order no Open ring key 24 mm 088H4821 Opener For opening overhead sections 088H4820 Spare parts Product Description Order no Fan wheel 400 mm fan wheel unit 088H4803 Bearing block 088H4802 Motor control Board with cables for installing in panel 088H4051 Motor right rotating 088H4800 Motor left rotating 088H4801 Accessories 26 VD YC D2 02 Danfoss 01 2006 CONVEC ...

Page 27: ...CONVEC VD YC D2 02 Danfoss 01 2006 27 Remarks ...

Page 28: ...u place your order for a Convec InLine climate panel We require the following information in order to correctly handle your order Customer s personplacingorder nameandaddress Delivery address Requisition number and billing address Desired date of delivery Panel order number 28 VD YC D2 02 Danfoss 01 2006 CONVEC ...

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